2007 FORD FIESTA torque

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 Am1 35 Duratec-1 6V (Sigma)/l.GL Duratec-1 6V (Sigma)
303-01 A-1 35
INSTALLATION
4m AWARNING:S~~~~~~ the engine and 7. Install the starter motor.
transaxle assembly on wooden blocks and
secure
it with suitable securing straps.
Using the special tool and the engine hoist
position the engine and transaxle assembly
on the workshop table.
8. Raise and support the vehicle.
For additional information, refer to: Lifting
(100-02 Jacking and Lifting, Description
and Operation).
9. Position the engine and transaxle assembly
5. Install the transaxle right-hand retaining in
the engine compartment.
bolts.
Carefully lower the vehicle.
6. N0TE:lnstall new torque converter retaining
nuts.
Install the torque converter retaining nuts.
Rotate the torque converter to gain access
to the remaining studs. 10.
N0TE:lnstall new engine
front mount
retaining nuts.
N0TE:Do not tighten the engine front mount
retaining bolts and nuts at this stage.
Install the engine front mount.
11. N0TE:lnstall new engine rear mount center
retaining nut.
N0TE:Do not tighten the engine rear mount center
retaining nut at this stage.
2006.0 Fiesta iz12006 G380459en
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Engine - 2.OL Duratec-HE (M14)
SPECIFICATIONS
Engine Data
Description
I Engine code I N4JA I N4JB I
IEmission level I Stage III I Stage IV I
I Firing order I 1 -3-4-2 I 1 -3-4-2 I
1 Bore I 87.5 mm I 87.5 mm I
1 Stroke I 83.1 mm I 83.1 mm I
I Power output 6000 rpm 1 110 kW (150 PS) I 110 kW (1 50 PS) I
Cubic capacity
Compression ratio
I Maximum torque at 4500 rpm I 190 Nm I 190 Nm I
Maximum engine speed
(intermittent) 1998
cm3
10.8
: I
7000 rprn 1998
cm3
10.8
: 1
7000 rprn
Maximum engine speed
(continous) 6500
rprn 6500 rprn
I Idle speed I 700 rpm I 700 rpm I
I Number of main bearings I 5 I 5 I
!
Engine Oil
I SAE 1 OW-40 I-20°C to over +40°C I Ford Formula XR+ I ACEA A3lB3 I
Camshaft drive
Maximum oil consumption
Viscosity
/ambient temperature
Recommended engine oil
~40%%0w -20°C to over +40°C I Ford Formula S I ACEA A3lB3 I
SAE 5W-30 /below -20°C to over +40°C
I If other types of engine oil are used, these must conform at least to the respective API SHlEC viscosity class.
Chain
0.5111 000 km
- Type
Lubricants, Fluids, Sealers and Adhesives Chain
0.5111 000 km
Specification
Alternative engine oils (for top-up only) Ford Formula
E
I Item I Specification I
WSS-M2C913-B
I Oil pressure switch and engine front cover blanking plug adhesive I WSK-M2G349-A7 I
Silicone sealant, oil pan contact surface to crankshaft rear seal retainer, oil
pan to
cylinder block, oil pan to engine front cover, engine front cover to
cylinder blockloil pan
ISilicohe grease I ESE-MlC171-AA I
WSE-M4G323-A4
' Oil svstem
I Description I bar I
2006.0 Fiesta 1212006 G451278en
- -
Pressure relief valve opening pressure 5
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303-01 B-5 Engine - 2.OL Duratec-HE (M14) 303-01 B-5
SPECIFICATIONS
Torque Specifications - --- -- - -- -
Description Nm l b-ft Ib-in
Air cleaner retaining bracket
Air cleaner resonator support bracket retaining bolts Battery cable to generator electrical connector
I Cylinder head retaining bolts I a) I - I - I
Battery tray support bracket retaining bolts
I
--
I Camshaft bearing caps retaining bolts a) IT
15
15
I Camshaft sprocket retaining bolts I 72 I 53 I - I
25
I Camshaft position (CMP) sensor retaining bolt I 6 1 - I 53 I
11
I1
-
-
18
I Engine front cover lower blanking plug I 12 I 9 I - I
-
Engine front cover retaining bolts
Engine front cover upper blanking plug
I Engine support insulator retaining bolts I 48 I 35 I - I
Engine wiring harness bracket to valve cover
retaining nut
a)
10
I Generator upper retaining bolt I 25 I 18 I - I
-
-
I Coolant plugs (4) to cylinder head I 75 I 55 I - I
-
89
Hood latch lever retaining bolts
Crankshaft pulley retaining bolts
Coolant expansion tank retaining nut
Coolant plug to cylinder block
I Power steering pump retaining bolt I 23 I 17 I - I
15
a)
8
43
I
--
I Power steering bracket retaining nut 15 IT
Power steering reservoir retaining bolts
Power steering pipe to the power steering
Power steering supply line to intake manifold
retaining bolt
11
-
-
32
Power steering high-pressure line retaining bracket
retaining bolt
-
-
71
-
9
65
I Power steering return line support bracket retaining I 15 I 11 I - I
1 nut
-
48 80 -
Exhaust
manifold bracket retaining bolts
2006.0 Fiesta 1212006 G451278en
Exhaust manifold upper heat shield retaining bolts
Exhaust manifold lower heat shield retaining bolts
Exhaust manifold to the cylinder head retaining nuts
Exhaust manifold studs to cylinder head
25
10
10
55
17 18
-
-
-
41
13 89
89 -
-
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.303-01 B-8 Engine - 2.OL Duratec-HE (M14) 303-01 B-8
DESCRIPTION AND OPERATION
Engine
Engine
For the Fiesta ST the engine is available with the
following specification:
2006.0 Fiesta 1212006 G461395en
r k,
2.OL Duratec-HE (M14) engine
Engine code
Displacement
Maximum power output
Maximum torque N4JA (Stage Ill), N4JB (Stage IV)
1998 cm3
11 0
kW (1 50 PS) at 6000 rpm
190 Nm at 4000 rpm
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303-01 B-61 Engine - 2.OL Duratec-HE (M14) 303-01 B-61
IN-VEHICLE REPAIR
10. Remove the drive belt idler pulley.
11. Remove the timing cover upper bolts.
Remove the timing cover.
Apply sealer to the timing cover (bead
diameter:
3 mm).
3. Install the timing cover (engine shown
installation removed for clarity).
Tighten the bolts in the sequence shown.
1. Clean the sealing surfaces of the timing Tighten bolts I to 8 to a torque of 10 Nm.
cover and the cylinder block. Tighten bolt 9 to 48 Nm.
2. N0TE:lnstall the timing cover within 10 Tighten bolts 10 to 19 to a torque of 10 Nm.
minutes of applying the silicon sealer.
2006.0 Fiesta 12/2006 G451289en
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303-01 B-62 Engine - 2.OL Duratec-HE (M14) 303-01 B-62
IN-VEHICLE REPAIR
Tighten bolts 20 to 22 to a torque of 48 Nm. 5. Install the coolant pump pulley.
4. Install the multi-groove belt idler pulley.
6. N0TE:lnstall new front engine mount nuts.
Install the front engine mount.
7, Install the coolant expansion tank.
8. Raise the vehicle.
2006.0 Fiesta 1212006 G451289en
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Engine Cooling - 1.3L Duratec-8V
(Rocam)llI25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
SPECIFICATIONS
Lubricants, Fluids, Sealers and Adhesives
Description
Specificatio 1 (,
I
Motorcraft Super Plus 2000 antifreeze
Antifreeze -All vehicles used in climates where daytime ambient air temperature does not regularly
exceed
+46OC (+I 1 5°F)
Specific gravity
(providing no other
additive is in the
coolant) Solidifies
at
Approximate
percentage of anti-
freeze (by volume) Remains
fluid to
Antifreeze
- Vehicles with 1.25U1.4U1 .6L engine used in climates where daytime ambient air
temperature regularly exceeds
+46OC (+I 15OF)
Cooling system, including heater system and coolant expansion tank (all except vehicles
with diesel engine)
1
Specific gravity (providing no other additive is
in the coolant)
Cooling System Refill Capacities Approximate percentage
of antifreeze (by
volume)
Description
I Radiator pressure test I 138 (20) I
Liters
Cooling System Pressure Specification
I Coolant expansion tank cap release pressure I 120 to 150 (17-21) I
Description Pressure kpa (psi)
I Radiator retaining
nut I 10 I - I 89 1
Torque Specifications - vehicles with 1.25U1.4U1 .6L engine
wrpump pulley retaining bolts I 24 I 18 I - I
Ib-in
Description
Thermostat housing retaining bolts
Water pump retaining bolts
I Generator retaining bolts I 45 I 33 I - I
I Generator electrical connector retaining nut I 8 I - I 71 I
Nm
10
10
I Timing belt lower cover retaining bolts I 9 I - I 80 I
I b-ft
Torque Specifications
- vehicles with I .3L engine 1
-
-
I Description I Nm I Ib-ft I Ib-in I,,.
89
89
I Radiator retaining nut I 10 I - I 89 1 '\..
I Water pump pulley retaining bolts I 12 I 9 I - I
Water pump retaining bolts
2006.0 Fiesta 1212006 Gl46257en
10 - 89
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Fuel Charging and Controls - 2.OL
Duratec-HE (M14)
SPECIFICATIONS
Torque Specifications
I Fuel injection supply manifold retaining bolts I 25 I 18 I - I
Description
2006.0 Fiesta 1212006 G37518en
(.
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