2007 FORD FIESTA hose

21 1-00-22 Steering System - General Information 21 1-00-22
GENERAL PROCEDURES
Start the engine and slowly turn the steering
wheel from lock to lock and add power
steering fluid until the power steering fluid
in the power steering fluid reservoir does
not drop.
8. Switch OFF the engine and examine the
power steering hose connections, steering
gear boots, power steering valve body and
power steering pump for external leaks.
9. Check the power steering fluid level. Fill the
power steering fluid reservoir to the MAX
mark with the appropriate power steering
fluid.
For additional information, refer to:
Specifications (211
-00 Steering System -
General Information, Specifications).
10.
N0TE:When bleeding the power steering
system the vacuum will decrease. Using
the special tools, maintain a sufficient
vacuum of
38cm-Hg. If the vacuum
decreases by more than
5cm-Hg in 5
minutes, the system should be checked for
leaks.
Using the special tools, bleed the power
steering system in the following sequence.
1. Start the engine and slowly turn the steering
wheel from lock to lock once; then turn the
steering wheel to the right, just off the stop.
2. Switch OFF the engine.
3. Using the special tools, create a vacuum of
38cm-Hg. Maintain the vacuum until the air
is evacuated from the system (minimum of
five minutes).
4. Release the vacuum.
5. Repeat the power steering bleeding
procedure, turning the steering wheel to the
left, just off the stop.
11. Remove the special tools. Fill the power
steering fluid reservoir to the MAX mark
.
with the appropriate power steering fluid (
as necessary.
For additional information, refer to:
Specifications (211
-00 Steering System -
General Information, Specifications).
12. Start the engine, turn the steering wheel
from lock to lock. If excessive noise is
apparent, repeat the power steering
bleeding procedure.
13. Lower the vehicle.
14.
If the noise level is still unacceptable, leave
the vehicle standing overnight then repeat
the power steering system bleeding
procedure.
- -
2006.0 Fiesta 121zo06 GI 7560en
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21 1 -00-23 Steering System - General Information 21 1 -00-23
GENERAL PROCEDURES
Power Steering System Flushing - 1.25L Duratec-1 6V
(Sigma)/l.4L Duratec-1 6V (Sigma)/lm6L Duratec-1 6V
(Sigma)(l3 001 0)
I. Raise and support the vehicle. For additional
information, refer to: (1
00-02 Jacking and
Lifting)
ES21202
Jacking (Description and Operation),
Lifting (Description and Operation).
Socket, Spark Plug
303-499 (2
1 -202) Allow
the fluid to drain into a suitable
container.
2. Disconnect the crankshaft position (CKP) 4. Place the end of the power steering fluid
sensor electrical connector.
reservoir return hose into a suitable
container.
5. Lower the vehicle until the wheels are clear
of the floor to allow the steering wheel to be
rotated from lock to lock.
6. Remove the air cleaner.
3. N0TE:Using a suitable blanking cap, cap the
end of the hose from the power steering fluid
reservoir.
Disconnect the power steering fluid reservoir
return hose quick release coupling.
1. Press the power steering fluid reservoir return
hose quick release coupling locking tangs.
2. Disconnect the power steering fluid reservoir
return hose quick release coupling.
1. Disconnect the air cleanei- outlet pipe.
2. Disconnect the air cleaner inlet pipe.
3. Remove the retaining bolts.
2006.0 Fiesta 1212006 G91886en
procarmanuals.com

21 1 -00-25 Steering System - General Information 21 1-00-25
GENERAL PROCEDURES
3. Connect the air cleaner outlet pipe. 20. Lower the vehicle.
21. Fill and bleed the power steering system.
For additional information, refer to: (211 -00
Steering System
- General Information)
Power Steering System Filling (General
Procedures),
Power Steering System Bleeding (General
Procedures).
17. Raise and support the vehicle. For
additional information, refer to: (1 00-02
Jacking and Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
18.
N0TE:Make sure that the collar on the hose
is inserted fully into the quick release
coupling.
Remove the blanking cap and connect the
power steering fluid reservoir return hose
( ' quick release coupling.
19. Connect the CKP sensor electrical
connector.
2006.0 Fiesta 1212006 G91886en
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21 1-00-26 Steering System - General Information 21 1 -00-26
GENERAL PROCEDURES
Power Steering System Flushing - 2.OL Duratec-HE
Special Tool(s) 3. Disconnect the crankshaft position (CKP)
sensor electrical connector.
I I Remover/lnstaller, Hose
Clamp
303-397
4. Using the special tool, disconnect the spark
plug wires.
ES21202
I. N0TE:Cap the power steering fluid reservoir
to prevent fluid loss or dirt ingress.
Socket, Spark Plug
303-499
Using the special tool, disconnect the
steering gear to power steering fluid
reservoir return line from the power steering
fluid reservoir.
5. Using the special tool, remove the spark
Allow the fluid to drain into a container. plugs.
2. Place the end of the steering gear to power
steering fluid reservoir return line into a
container.
2006.0 Fiesta 1212006 G458163en
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21 1-02-1 Power Steering 21 I -02-1
SECTION 21 1-02 Power Steering
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS
SPECIFICATIONS
Specifications..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGNOSIS AND TESTING
Power Steering
........................................................................\
...........................................

REMOVAL AND INSTALLATION
Power Steering Pump
- 1.25L Duratec-1 6V (Sigma)/l.4L Duratec-1 6V
(Sigma)/l .6L Duratec-1 6V (Sigma), Vehicles With: Air Conditioning ........... (1 3 434 0)
Power Steering Pump
- 1.25L Duratec-1 6V (Sigma)/l.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma), Vehicles Without: Air Conditioning ...... (1 3 434 0)
Power Steering Pump
- 2.OL Duratec-HE (M14) ...............................................................
Power Steering Pump to Steering Gear Pressure Line - 1.25L Duratec-1 6V
(Sigma)/l.4L Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma), Vehicles
With: Air Conditioning
........................................................................\
.......... (1 3 440 0)
Power Steering Pump to Steering Gear Pressure Line
- 1.25L Duratec-1 6V
(Sigma)/l.4L Duratec-1 6V (Sigma)ll.GL Duratec-1 6V (Sigma), Vehicles
Without: Air Conditioning
........................................................................\
...... (1 3 440 0)
Power Steering Pump to Steering Gear Pressure Line
- 2.OL Duratec-HE (M14) RHD ....
Steering Gear to Power Steering Fluid Reservoir Return Line - 2.OL Duratec-HE (M14)
RHD ........................................................................\
..........................................................
Steering Gear .......... ........................................................................\
............... (1 3 11 6 0)
Steering Gear to Fluid Cooler Return Hose
................................................. (1 3 439 0)
Power Steering Fluid Cooler
........................................................................\
... (1 3 444 0)
Steering Gear Bushing
........................................................................\
...............................
PAGE
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21 1-02-2 Power Steering 21 1-02-2
SPECIFICATIONS
Toraue S~ecifications
Description
Steering gear mounting bolts
Power steering line to steering gear valve body
clamp retaining bolt
Power steering line bracket to steering gear
retaining bolt
Power steering line to cylinder head support bracket
retaining bolt (Duratec)
Power steering line to accessory drive belt support 25
bracket retaining bolt (Duratec)
Power steering lines to transaxle bracket retaining
bolt
- vehicles with 1.6L Duratorq-TDCi (DV) Diesel
I Power steering supply hose to engine block (rear) I 25 I 18 I - I
Power steering line to transmission housing
retaining bolt
Power steering line to engine block (front)
- vehicles
with
1.4L Duratorq-TDCi (DV) Diesel without air
conditioning
Power steering line to power steering pump union
- vehicles with 1.3L Duratec-8V (Rocam)
Power steering line to power steering pump union
- vehicles with 1.4L Duratec-I 6V (Sigma), 1.6L
Duratec-1 6V (Sigma) or 2.OL Duratec-HE (M14)
Power steering line to power steering pump union
- vehicles with 1.4L Duratorq-TDCi (DV) Diesel
Power steering line to power steering pump union
- vehicles with 1.6L Duratorq-TDCi (DV) Diesel
Power steering pump to steering gear pressure line
support bracket to inlet manifold retaining nut
-
vehicles with 2.OL Duratec-HE (M14)
Power steering pump retaining bolts - vehicles with
1.3L Duratec-8V (Rocam)
Power steering pump retaining bolts - vehicles with
1.4L Duratec-1 6V (Sigma), 1.6L Duratec-1 6V
(Sigma) or 2.OL Duratec-HE (M14)
Power steering pump retaining bolts - vehicles with
1.4L Duratorq-TDCi (DV) Diesel
Power steering pump retaining nuts
- vehicles with
1.6L Duratorq-TDCi (DV) Diesel
Power steering fluid cooler line to front bumper left-
hand retaining bolt
Power steering fluid cooler line to front bumper
right-hand retaining bolt
2006.0 Fiesta 1212006 GI 05647en
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21 1-02-5 Power Steering 21 1-02-5
REMOVAL AND INSTALLATION
Power Steering Pump - 1.25L Duratec-I 6V (Sigma)/l.4L
I Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma), Vehicles
With: Air
Conditioning(l3 434 0)
7 I Removerllnstaller, Hose
632
Clamp
303-397 (24-003)
Wrench, Hydraulic Line Union
"-269 (13-027)
Removal
2. Detach the power steering line from the
power steering pump mounting bracket.
3. Detach the power steering line bracket from
the cylinder head.
1. Detach the coolant expansion tank from the
wheelhouse assembly and position
it to one
side.
1. Remove the retaining bolt. 4. Remove the accessory drive belt.
2. Release the retaining clip. For additional information, refer to: Power
Steering Pump Belt
- 1.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma), Vehicles
With: Air Conditioning
(303-05 Accessory
Drive, Removal and Installation).
5. Disconnect the power steering fluid reservoir
return hose quick release coupling, from
either the power steering fluid cooler or the
power steering reservoir return hose.
1. Press the power steering fluid reservoir return
hose quick release coupling locking tangs.
2. Disconnect the power steering fluid reservoir
return hose quick release coupling.
2006.0 Fiesta 1212006 G91963en
procarmanuals.com

21 1-02-6 Power Steering 21 I -02-6
REMOVAL AND INSTALLATION
Allow the fluid to drain into a suitable Discard the O-ring seal.
container.
8.
Remove the power steering pump.
6. Using the special tool, disconnect the power I I
steering fluid supply hose from the power
steering pump.
Allow the fluid to drain into a suitable
container.
7m ACAUTION:D~ not disconnect the power
steering pump pressure adapter from the
power steering pump.
Using the special tool, disconnect the power
steering line from the power steering pump
pressure adapter.
Allow the fluid to drain into a suitable
container.
Installation
1. N0TE:lf installing a new power steering
pump, the power steeing line union supplied
with the new pump should be removed and
retained for further use.
Using the special tool, install a new O-ring
seal onto the power steering line to power
steering pump union.
1.
Push the O-ring seal onto the special tool.
2. Locate the special tool onto the union and
install the O-ring seal.
2006.0 Fiesta 1212006 G91963en
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