2007 FORD FIESTA body

211 -02-41 Power Steering 21 1-02-41
REMOVAL AND INSTALLATION
15. Detach the power steering lines from the 19. Lower the front axle crossmember to gain
steering gear (left-hand drive shown). access
to the steering gear.
i 20. Remove the steering gear.
16. Disconnect the power steering lines from
the steering gear valve body.
1. Remove the retaining bolt.
2. Rotate the clamp plate.
Allow the fluid to drain into a suitable
container.
Discard the O-ring seals.
17.
Using a transmission jack and a wooden
block, support the front axle crossmember.
18. Remove the front axle crossmember
retaining bolts on both sides.
21. Remove and discard the steering gear
bulkhead floor seal.
22. Remove the exhaust heat shield.
2006.0 Fiesta 1212006 GI 05648en
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21 1 -02-43 Power Steering 21 1-02-43
REMOVAL AND INSTALLATION
8. Remove the transmission jack and wooden 12. Install the engine support insulator.
block.
I 9. N0TE:lnstall new O-ring seals.
Connect the power steering lines to the
steering gear valve body.
1. Rotate the clamp plate.
2. Install the retaining bolt.
Vehicles with 2.OL engine
13. N0TE:Coat the exhaust flexible pipe studs
with grease.
N0TE:lnstall a new exhaust flexible pipe to
catalytic converter gasket and retaining nuts.
Attach the exhaust flexible pipe to the 10. Attach the power steering lines to the
catalytic converter.
steering gear (left-hand drive shown).
Vehicles with diesel engine 11. Attach the power steering line to the
steering gear (left-hand drive shown). 14. N0TE:Coat the exhaust flexible pipe studs
with grease.
N0TE:lnstall new exhaust flexible pipe to muffler
and tailpipe assembly retaining nuts.
2006.0 Fiesta 1212006 GI 05648en
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21 1 -02-47 Power Steering 21 1-02-47
REMOVAL AND INSTALLATION
6. Detach the steering gear to power steering All vehicles
fluid cooler return hose from the power
-
/ I steering line.
Right-hand drive vehicles
7. Remove the steering gear heat shield.
9. Disconnect the power steering lines from the
steering gear valve body.
I. Remove the retaining bolt.
2. Rotate the clamp plate.
Allow the fluid to drain into a suitable
container.
Discard the O-ring seals.
10. Remove the steering gear to power steering
fluid cooler return hose.
Installation
1. N0TE:Make sure that the collar on the hose
is fully inserted into the quick release
coupling.
N0TE:Check the power steering lines to steering
gear valve body O-ring seals for damage or fatigue.
8.
N0TE:Note the position of the steering gear Install new O-rin~ seals as necessary. - to power steering fluid cooler return hose to
aid installation. To
install, reverse the removal procedure.
Detach the steering gear to power steering
2. Fill and bleed the power steering system. For
fluid cooler return hose bracket from the additional information, refer
to: (211 -00
steering gear. Steering System
- General
Information)
Power Steering System Filling (General
Procedures),
Power Steering System Bleeding (General
Procedures).
2006.0 Fiesta 1212006 G91967en
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21 1 -02-49 Power Steering 21 I -02-49
REMOVAL AND INSTALLATION
Steering Gear Bushing
/ I
Special Tool(s) 3. Using the special tools remove the steering
( 'Removal
1. Remove the steering gear.
For additional information, refer to Steering
Gear in this section.
2. CAUTIONS:
A~ake sure vise jaw protectors are used.
hamp the steering gear reinforcement
boss. Do not clamp the steering gear body.
Secure the steering gear in a vise.
Materials
3. Install the
steering gear.
gear
insulator bushing on both sides.
Installation
14037
1. Lubricate the steering bushing with Rubber
For additional information, refer to Steering
Gear in this section.
Installer, Wheel Hub
204-1 48 (1 4-037)
Removerllnstaller, Pivot
Bushing
205-297 (1 5-086)
2006.0 Fiesta 1212006 G91973en
Name Specification Suspension Insulator Lubricant prior to
installation.
2. Using the special tools install the steering
Rubber Suspension
Insulator Lubricant
gear insulator bushing on both sides.
E25J-I 9553-A
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211 -03-9 Steering Linkage 21 1-03-9
REMOVAL AND INSTALLATION
ATO counter the extensive torque forces 3. Using a suitable pair of pincers, install a new
required to remove the tie-rod, clamp the steering
gear boot inner clamp.
steering rack teeth in a suitable vise. Do not
clamp the steering gear body.
Secure the steering rack in a vise and using
a suitable pipe wrench remove the tie-rod.
Installation
1. Using the special tool, install the tie-rod.
4. N0TE:Make sure the steering gear boot outer
clamp is located over the recess in the
tie-rod.
Using a suitable pair of pincers, install a new
steering gear boot outer clamp.
5. N0TE:lnstall the tie-rod end using the same
number of turns used to remove
it.
2. N0TE:Lubricate the steering gear boot. Install the tie-rod end and the
tie tie-rod end
locknut.
Install a new steering gear boot.
2006.0 Fiesta 1212006 G91976en
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303-01 B-23 Engine - 2.OL Duratec-HE (M14) 303-01 B-23
IN-VEHICLE REPAIR
17. Disconnect the intake manifold runner 20. Disconnect the hood latch electrical
control (IMRC) electrical connector. connector.
18. Disconnect the throttle body electrical 21. Remove the hood latch lever retaining bolt.
connector.
22. Detach the hood latch from the radiator
19. Disconnect the knock sensor (KS) electrical grille
opening panel reinforcement.
connector (power steering fluid reservoir
shown removed for clarity).
Detach the KS electrical connector from the
intake manifold.
2006.0 Fiesta 1212006 G451284en
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303-01 B-86 Engine - 2.OL Duratec-HE (M14) 303-01 B-86
DISASSEMBLY
15. Disconnect the exhaust gas recirculation 18. Disconnect the heated oxygen (H20S)
(EGR) valve electrical connector. sensor electrical connector. f
16. Disconnect the electronic ignition (El) 19. Disconnect the throttle body (TB) electrical
electrical connector. connector.
17. Disconnect the engine coolant temperature 20. Disconnect the intake manifold runner
(ECT) sensor electrical connector. control (IMRC) electrical connector.
2006.0 Fiesta 1212006 G451309en
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303-01 B-107 Engine - 2.OL Duratec-HE (M14) 303-01 B-107
ASSEMBLY
Install the exhaust manifold.
i
72. Attach the starter motor electrical
connector to the intake manifold.
70, Install the exhaust manifold lower retaining
bolts.
73. Connect the intake manifold runner control
(IMRC) electrical connector.
71. Connect the manifold absolute pressure
(MAP) sensor electrical connector. 74.
Connect the throttle body
(TB) electrical
connector.
2006.0 Fiesta 1212006 G451310en
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