2007 FORD FIESTA cam belt

Engine - 1.25L Duratec-1 6V (Sigma)llI4L
Duratec-1 6V (Sigma)lI.GL Duratec-1 6V (Sigma) 303-01A-101
DISASSEMBLY
32. Remove the crankshaft timing belt pulley. 35. Disconnect the positive crankcase
ventilation (PCV) hose from the PCV cover.
33. Remove the timing belt rear cover.
34m ACAUTION: ~ee~ the camshaft bearing
caps and the camshafts in order for
installation.
36. Detach the oil level indicator and tube from
the intake manifold.
Detach the knock sensor (KS) electrical
connector from the oil level indicator tube.
Remove the camshafts. 37. Remove the intake manifold lower bolt.
Slacken each camshaft bearing cap retaining
bolt in the sequence shown by one turn until
the camshaft is released.
Remove the camshaft bearing caps.
Remove and discard the camshaft seals.
38.
CAUTIONS:
A~~ace the cylinder head on a suitable
soft surface.
A~emove the cylinder head bolts in the
sequence shown.
2006.0 Fiesta 1212006 G 1 54224en
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Engine - 1.25L Duratec-1 6V (Sigma)lIl4L
303-01 A-I 14 Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma) 303-01 A-1 14
ASSEMBLY
Apply sealant to the points indicated on the
camshaft bearing cap no.
1 and to the mating
surface of the cylinder head.
29. Coat the camshafts and the camshaft
bearing caps with clean engine oil.
30m A~~~~10~:~osition the camshafts in
place so that none of the cams are at full
lift.
N0TE:The camshaft bearing cap numbering starts
at the timing
belt end with El on the exhaust side
and with
I1 on the intake side.
N0TE:The exhaust camshaft has an additional
cam for the camshaft position (CMP) sensor.
Install the camshafts and camshaft bearing
caps.
Tighten the camshaft bearing cap retaining
bolts in the sequence shown in three stages.
Stage 1: One half turn on each bolt until all
of the camshaft bearing caps are in contact
with the
cylinder head.
Stage
2: 7 Nm.
Stage
3: 45 degrees.
31. Coat the camshaft journals and seal lips
with clean engine oil.
32. N0TE:lnstall new camshaft seals. Using the
special tool, install the camshaft
seals.
f:
33. Install the timing belt rear cover.
34. Set the crankshaft to approximately 20
degrees before TDC.
35. Turn the camshafts to top dead center
(TDC) on cylinder number
I and install the
special tool.
36. N0TE:Do not fully tighten the camshaft
timing pulley retaining bolts at this stage.
Make sure the camshaft pulleys turn on the
camshafts.
N0TE:lnstall new camshaft pulley retaining bolts.
2006.0 Fiesta 1u2oos GI 54225en
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Engine - 1.25L Dura
303-01A-115 Duratec-1 6V (Sigma)ll.(
tec-16V (Sigma)ll.4L
iL Duratec-1 6V (Sigma) 303-01A-I15
ASSEMBLY
Install the camshaft timing pulleys.
io 37. Install the crankshaft timing belt pulley.
38. N0TE:lnstall a new timing belt.
N0TE:lnstall the timing belt, beginning with the
crankshaft timing pulley working counterclockwise.
Install the timing belt.
39. Remove the blanking plug and install the
special tool.
Carefully turn the crankshaft against the
,I special tool.
40. Measuring the depth of the threaded hole
in the crankshaft.
Depth of the threaded = 42 mm: Use an
MI 2x29 mm crankshaft pulley center bolt. Depth
of the threaded
= 52 mm: Use an
M12x44,5 mm crankshaft pulley center bolt.
41. Install the timing belt lower cover.
42. N0TE:lnstall a new crankshaft pulley
retaining bolt.
Install the crankshaft pulley.
Tighten the crankshaft pulley retaining bolt
in two stages.
Stage 1: 45 Nm.
2006.0 Fiesta 1212006 GI 54225en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-I 16 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
303-01 A-1 16
ASSEMBLY
Stage 2: 90 degrees.
Engines with eccentric cam timing belt
tensioner
43. Install the timing belt tensioner.
44. Tension the timing belt.
Tension the timing belt by turning the
tensioner counterclockwise until the arrow
points at the mark and tighten the bolt.
Engines with slotted bracket timing belt
tensioner
45. Install the timing belt tensioner and tension
the timing belt.
Install the bolts finger tight.
Tension the timing belt by turning the
tensioner clockwise until the arrow points in
line with the center of the rectangular hole
(
and tighten the bolts.
Vehicles built 0912003 onwards
46' AWARNING:D~ not remove the special
tool, until the timing belt is correctly
positioned. Failure to follow this instruction
may result in personal injury, or may
damage the timing belt tensioner.
Install the timing belt tensioner.
f,
47. Tension the timing belt.
Remove the special tool.
2006.0 Fiesta 1212006 GI 54225en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-1 17 Duratec-1 6V (Sigma)ll .6L
Duratec-1 6V (Sigma) 303-01 A-1 17
ASSEMBLY
Vehicles built 0412005 onwards Using the special tool, tighten the camshaft
! P8' AWARNING:D~ not remove the special
tool, until the timing belt is correctly
positioned. Failure to follow this instruction
may result in personal injury, or may
damage the timing belt tensioner.
Install the timing belt tensioner.
49. Tension the timing belt.
Remove the special tool.
All vehicles
50. CAUTIONS:
nlnstall a hose (order no. E890438S) to
the special tool studs, to prevent damage
to the camshaft pulleys. pulleys.
51. Remove the special tool.
52. Remove the special tool.
ADO not tighten the camshaft pulley bolts
against the timing plate. 53. N0TE:Only turn
the crankshaft in its normal
direction of rotation.
Turn the crankshaft two revolutions.
54. Install the special tool.
2006.0 Fiesta 1212006 GI 54225en
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303-01 B-40 Engine - 2.OL Duratec-HE (M14) 303-01 B-40
IN-VEHICLE
REPAIR
5. Disconnect the camshaft position (CMP) 8. Using the special tool, disconnect the spark
sensor electrical connector.
plug electrical connectors.
1.
6. Remove the air cleaner retaining bracket. 9. Using the special tool, remove the spark
plugs.
7. Remove the evaporative emission (EVAP)
valve support bracket.
10. Remove the valve cover.
11. Remove the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
c
2006.0 Fiesta la2006 G451293en
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Engine Cooling - 1.3L Duratec-8V
(Rocam)llI25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
SPECIFICATIONS
Lubricants, Fluids, Sealers and Adhesives
Description
Specificatio 1 (,
I
Motorcraft Super Plus 2000 antifreeze
Antifreeze -All vehicles used in climates where daytime ambient air temperature does not regularly
exceed
+46OC (+I 1 5°F)
Specific gravity
(providing no other
additive is in the
coolant) Solidifies
at
Approximate
percentage of anti-
freeze (by volume) Remains
fluid to
Antifreeze
- Vehicles with 1.25U1.4U1 .6L engine used in climates where daytime ambient air
temperature regularly exceeds
+46OC (+I 15OF)
Cooling system, including heater system and coolant expansion tank (all except vehicles
with diesel engine)
1
Specific gravity (providing no other additive is
in the coolant)
Cooling System Refill Capacities Approximate percentage
of antifreeze (by
volume)
Description
I Radiator pressure test I 138 (20) I
Liters
Cooling System Pressure Specification
I Coolant expansion tank cap release pressure I 120 to 150 (17-21) I
Description Pressure kpa (psi)
I Radiator retaining
nut I 10 I - I 89 1
Torque Specifications - vehicles with 1.25U1.4U1 .6L engine
wrpump pulley retaining bolts I 24 I 18 I - I
Ib-in
Description
Thermostat housing retaining bolts
Water pump retaining bolts
I Generator retaining bolts I 45 I 33 I - I
I Generator electrical connector retaining nut I 8 I - I 71 I
Nm
10
10
I Timing belt lower cover retaining bolts I 9 I - I 80 I
I b-ft
Torque Specifications
- vehicles with I .3L engine 1
-
-
I Description I Nm I Ib-ft I Ib-in I,,.
89
89
I Radiator retaining nut I 10 I - I 89 1 '\..
I Water pump pulley retaining bolts I 12 I 9 I - I
Water pump retaining bolts
2006.0 Fiesta 1212006 Gl46257en
10 - 89
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Engine Cooling - I .3L DuratecdV
(Rocam)ll.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
DESCRIPTION AND OPERATION
Components
Coolant pump
The coolant pump is secured to the engine block
at the timing gear end.
Item Description It is driven through a pulley b; the accessory drive
2006.0 Fiesta 1212006 GI 79022en
belt.
The gasket for the coolant pump must not be
reused. 1
2
I
Coolant pump
Coolant pump gasket
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