Page 483 of 1226

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)Il.GL Duratec-1 6V (Sigma)
SPECIFICATIONS
2006.0 Fiesta 1212006 GI 54208en
Ib-in
-
-
-
-
-
-
-
-
-
80
-
80
-
35
-
80
-
-
-
-
-
-
80
80
-
-
-
53
-
80
80
Ib-ft
41
35
66
35 35 18
30
18
35
-
20
-
15
-
21
-
11
-
-
13
-
35
-
-
11
15
15
-
-
-
-
Description
Engine front mount bracket to cylinder block
retaining bolts
Engine front mount retaining nuts and bolts
Engine rear mount center retaining nut
Engine rear mount outer retaining nuts
Engine support insulator retaining bolts Power steering line support bracket retaining bolts
Power steering line to power steering pump
Air conditioning
(AIC) compressor to cylinder block
retaining bolts
Generator to cylinder block top rear and lower
retaining bolts
Water pump retaining bolts
Water pump pulley retaining bolts
Oil pump to cylinder block retaining bolts
Oil pan to cylinder block retaining bolts
Oil level indicator tube bracket retaining bolt
Engine oil drain plug
Oil pump pickup pipe to cylinder block retaining
bolts
Oil pressure switch
Cylinder head bolts
Valve cover retaining bolts
Intake manifold to cylinder head retaining bolts
Exhaust manifold to cylinder head
Exhaust manifold to cylinder block
Camshaft position (CMP) sensor
Timing belt rear cover retaining bolts
Spark plugs Engine rear lifting eye retaining bolts
Coolant distribution housing retaining bolts
Ignition coil to coolant distribution housing
Camshaft bearing cap retaining bolts
Timing belt upper cover to cylinder block retaining
bolts
Timing belt lower cover to cylinder block retaining
bolts
Nm
55
48 90
48
48 25
40 25
47
9
27 9
20 4
28 9
15
a)
a)
18
a)
47 9
9
15
20
20
6
a)
9
9
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Page 530 of 1226

Engine - I .25L Duratec-1 6V (Sigma)llI4L
303-01 A-54 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
303-01 A-54
IN-VEHICLE REPAIR
Cylinder Head(21 163 0)
1 I Socket, Cylinder Head Bolts I
Discard the gasket and the nuts. (
Removerllnstaller, Hose
Clamp
303-397 (24-003)
I 24003 1 1 5. Raise and support the vehicle.
Removal
I I 1 For additional information, refer to: Lifting
(100-02 Jacking and Lifting, Description
1. Release the fuel system pressure.
Materials
For
additional information, refer to: Fuel
System Pressure Release (31 0-00 Fuel
System - General Information, General
Procedures). and
Operation).
2. Drain the
cooling system.
For
additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling - 1.4L
Duratorq-TDCi (DV) Diesel, General 7. Remove the exhaust manifold lower heat
Procedures). shield left-hand retaining bolts.
3. Remove the camshaft.
Name
Specification
6. Using a suitable splint or wrap support the
For
additional information, refer to:
Camshafts
(303-01 Engine - 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll.GL Duratec-1 6V (Sigma),
In-vehicle Repair).
Engine oil I WSS-M2C912-A1
4. Detach the exhaust flexible pipe from the
catalytic converter. exhaust
flexible pipe.
8. Remove the exhaust manifold lower heat
shield right-hand retaining bolts.
2006.0 Fiesta 1212006 GI 83740en
procarmanuals.com
Page 544 of 1226

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-68 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-01 A-68
IN-VEHICLE REPAIR
Crankshaft Rear Seal(21 468 4)
Discard the crankshaft rear oil seal carrier.
Removal
Special Tool(s) Discard the bolts.
Vehicles with manual transaxle
21168
21 540
1. Remove the clutch disc and pressure plate.
For additional information, refer to: Clutch
Disc and Pressure Plate (308-01 Clutch,
Removal and lnstallation).
2. Using the special tool, remove the flywheel.
Discard the bolts. Locking
Tool, Flywheel
303-393 (21 -1 68)
Gauge, Bolt Angle
303- 1 74 (2 1 -540)
Installation
All vehicles
4. Remove the crankshaft rear oil seal carrier.
All vehicles
1. Clean the crankshaft journal.
2. N0TE:lnstall a new crankshaft rear oil seal
carrier.
N0TE:A new crankshaft rear oil seal carrier is
supplied with an alignment sleeve which must be
removed following installation.
Vehicles with automatic transaxle N0TE:Do not lubricate the oil seal or crankshaft
3. Using the special tool, remove the flexplate. journal.
2006.0 Fiesta 1212006 GI 83743en
procarmanuals.com
Page 564 of 1226

Engine - 1.25L Duratec-1 6V (Sigma)llI4L
303-01 Am88 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303101 A-88
REMOVAL
38. Disconnect the vehicle speed (VSS) sensor
40. Disconnect the oil pressure switch
electrical connector. electrical connector.
/
39. N0TE:Mark the position of the transmission
fluid cooler supply line and the
transmission fluid cooler return line.
Disconnect the transmission fluid cooler
lines from the transaxle.
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
Allow the fluid to drain into a suitable
container.
For additional information, refer to: Health and Safety Precautions
(1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
41. Raise and support the vehicle.
For additional information, refer to: Lifting
(1 00-02 Jacking and Lifting, Description
and Operation).
42. Disconnect the crankshaft position (CKP)
sensor electrical connector.
43. Disconnect the ignition switch to starter
motor solenoid and battery to starter motor
solenoid cables.
2006.0 Fiesta la2006 G380458en
procarmanuals.com
Page 573 of 1226
Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
DISASSEMBLY
8. Install the engine to the mounting stand. 11. Remove the oil pressure switch.
9. Drain the engine oil. 12. Remove the generator.
Allow the oil to drain into a suitable container.
13. Remove the coolant pump pulley.
10. Using a suitable oil filter strap wrench,
remove the oil filter.
Discard the oil filter.
2006.0 Fiesta 1212006 GI 54224en
procarmanuals.com
Page 605 of 1226
303-01 A-I 29 Engine
- 1.25L Duratec-I
6V (Sigma)ll.4L
Duratec-I 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-01A-129
INSTALLATION
45. Attach the power steering line to the power 48.
Connect the engine coolant temperature
i steering pump mounting bracket. (ECT) sensor electrical connector.
46, Install the engine wiring harness support 49.
Connect the generator electrical
brackets. connectors.
Connect the engine ground cable.
50. Connect the air conditioning (AIC)
47. Connect the electronic ignition (El) coil lower-pressure
cut-off switch electrical
electrical connector. connector.
51. Install the right-hand
headlamp assembly.
For additional information, refer to:
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation).
2006.0 Fiesta 1212006 GI 131 64en
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Page 625 of 1226

Engine - 2.OL Duratec-HE (M14)
SPECIFICATIONS
Engine Data
Description
I Engine code I N4JA I N4JB I
IEmission level I Stage III I Stage IV I
I Firing order I 1 -3-4-2 I 1 -3-4-2 I
1 Bore I 87.5 mm I 87.5 mm I
1 Stroke I 83.1 mm I 83.1 mm I
I Power output 6000 rpm 1 110 kW (150 PS) I 110 kW (1 50 PS) I
Cubic capacity
Compression ratio
I Maximum torque at 4500 rpm I 190 Nm I 190 Nm I
Maximum engine speed
(intermittent) 1998
cm3
10.8
: I
7000 rprn 1998
cm3
10.8
: 1
7000 rprn
Maximum engine speed
(continous) 6500
rprn 6500 rprn
I Idle speed I 700 rpm I 700 rpm I
I Number of main bearings I 5 I 5 I
!
Engine Oil
I SAE 1 OW-40 I-20°C to over +40°C I Ford Formula XR+ I ACEA A3lB3 I
Camshaft drive
Maximum oil consumption
Viscosity
/ambient temperature
Recommended engine oil
~40%%0w -20°C to over +40°C I Ford Formula S I ACEA A3lB3 I
SAE 5W-30 /below -20°C to over +40°C
I If other types of engine oil are used, these must conform at least to the respective API SHlEC viscosity class.
Chain
0.5111 000 km
- Type
Lubricants, Fluids, Sealers and Adhesives Chain
0.5111 000 km
Specification
Alternative engine oils (for top-up only) Ford Formula
E
I Item I Specification I
WSS-M2C913-B
I Oil pressure switch and engine front cover blanking plug adhesive I WSK-M2G349-A7 I
Silicone sealant, oil pan contact surface to crankshaft rear seal retainer, oil
pan to
cylinder block, oil pan to engine front cover, engine front cover to
cylinder blockloil pan
ISilicohe grease I ESE-MlC171-AA I
WSE-M4G323-A4
' Oil svstem
I Description I bar I
2006.0 Fiesta 1212006 G451278en
- -
Pressure relief valve opening pressure 5
procarmanuals.com
Page 628 of 1226

,303-01 B-6 Engine - 2.OL Duratec-HE (M14) 303-01 B-6
SPECIFICATIONS
I Description I Nm' I Ib-ft I Ib-in I
Evaporative emission (EVAP) valve retaining
bracket retaining nut and bolt
Valve cover retaining bolts
I 10 I - I 89 I
Cylinder block blanking plug
Coolant pump pulley retaining bolts
Coolant pump retaining bolts
Oil level indicator and oil level indicator tube upper
retaining bolt
Oil level indicator and oil level indicator tube lower
retaining bolt 20
25
10
Oil pressure switch I 15 I 11 I - I
I Oil pan retaining bolts
15
18
-
-
-
89
I Crankshaft rear seal carrier retaining bolts I 10 I - I 89 I
Oil drain plug
Oil cooler to oil filter adaptor retaining bolt
I Flywheel retaining bolts I a) I - I - I
28
34
I Knock sensor retaining bolt I 20 I 15 I - I
Oil filter adaptor retaining bolts
Positive crankcase ventilation housing retaining
bolts
I Thermostat housing retaining bolts I 10 I - I 89 I
21
25
I Oil pump retaining bolts I a) I - I - I
-
-
25
10
I Oil pump sprocket retaining bolt I 25 I 18 I - I
18
-
-
89
Oil pump chain guide retaining bolts
Oil pump chain tensioner retaining bolt
I Crankshaft position sensor retaining bolts I 7 I - I 62 I
Timing chain guide retaining bolts
Timing chain tensioner retaining bolts
I Accessory drive belt idler pulley retaining bolt I 25 I 18 I - I
10
10
I Intake manifold retaining bolts I 18 I 13 I - I
10
10
I Transaxle left-hand retaining bolts I 44 I 32 I - I
-
-
I Transaxle right-hand retaining bolts I 44 I 32 I - I
89
89
-
-
89
89
Transaxle lower retaining bolts
Halfshaft center bearing carrier retaining bolts
I Lower arm ball joint retaining bolt I 48 I 35 I - I
Intermediate shaft bearing cap retaining nuts
2006.0 Fiesta 1212006 G451278en
40
48
25 30
35 -
-
18 -
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