2007 FORD FIESTA cooling

Engine - I .25L Duratec-1 6V (Sigma)llI4L
303-01 A-54 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
303-01 A-54
IN-VEHICLE REPAIR
Cylinder Head(21 163 0)
1 I Socket, Cylinder Head Bolts I
Discard the gasket and the nuts. (
Removerllnstaller, Hose
Clamp
303-397 (24-003)
I 24003 1 1 5. Raise and support the vehicle.
Removal
I I 1 For additional information, refer to: Lifting
(100-02 Jacking and Lifting, Description
1. Release the fuel system pressure.
Materials
For
additional information, refer to: Fuel
System Pressure Release (31 0-00 Fuel
System - General Information, General
Procedures). and
Operation).
2. Drain the
cooling system.
For
additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling - 1.4L
Duratorq-TDCi (DV) Diesel, General 7. Remove the exhaust manifold lower heat
Procedures). shield left-hand retaining bolts.
3. Remove the camshaft.
Name
Specification
6. Using a suitable splint or wrap support the
For
additional information, refer to:
Camshafts
(303-01 Engine - 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll.GL Duratec-1 6V (Sigma),
In-vehicle Repair).
Engine oil I WSS-M2C912-A1
4. Detach the exhaust flexible pipe from the
catalytic converter. exhaust
flexible pipe.
8. Remove the exhaust manifold lower heat
shield right-hand retaining bolts.
2006.0 Fiesta 1212006 GI 83740en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-63 Duratec-1 6V (Sigma)/l.6L Duratec-1 6V (Sigma) 303-01 A-63
IN-VEHICLE REPAIR
23. Connect the brake booster vacuum line to 27. Install the
exhaust manifold lower heat
the intake manifold. shield
left-hand retaining bolts.
24. Raise and support the vehicle. 28.
N0TE:lnstall a
new flexible pipe gasket and
For
additional information, refer to: Lifting new
nuts.
(1 00-02 Jacking and Lifting, Description Attach the flexible pipe to the catalytic
and Operation). converter
25.
Install the intake manifold retaining bolt.
29. Remove the exhaust flexible pipe support.
26. Position the exhaust
manifold lower heat . 30, Install the camshaft.
shield and install the right-hand retaining
For additional information, refer to:
bolts. Camshafts (303-01 Engine
- 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll.GL Duratec-1 6V (Sigma),
In-vehicle Repair).
31.
N0TE:lnstall a new oil filter.
Change the engine oil.
32. Fill and bleed the cooling system.
For
additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling - 1.4L
Duratorq-TDCi (DV) Diesel, General
Procedures).
2006.0 Fiesta 1212006 GI 83740en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-70 Duratec-I 6V (Sigma)lll6L Duratec-1 6V (Sigma) 303-01 A-70
REMOVAL
Engine
Special Tool(s)
I I Removerllnstaller, Hose
622
General Eaui~ment
Wrench, Hydraulic Line Union
!:!-269 ( 1 3-027)
I Engine hoist I
I Securing straps I
I Workshop table I
Removal
All vehicles
A WARNING:Do not smoke or carry lighted
tobacco or open flame of any type when
working on or near any fuel related
components. Highly flammable mixtures
are always present and may ignite. Failure
to follow these instructions may result in
personal injury.
1. Release the fuel system pressure.
For additional information, refer to: Fuel
System Pressure Release (31 0-00 Fuel
System
- General Information, General
Procedures).
2. Remove the air cleaner.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling - 1.4L
Duratorq-TDCi (DV) Diesel, General
Procedures).
3. Drain the cooling system.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling - 1.4L
Duratorq-TDCi (DV) Diesel, General
Procedures).
4. Remove the front wheels and tires.
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires, Removal
and Installation).
5. Disconnect the powertrain control module

(PCM) electrical connector.
For additional information, refer to:
Powertrain Control Module (PCM)
- 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma) (303-1 4
Electronic Engine Controls, Removal and
Installation).
6. Loosen the strut and spring assembly top
mount nuts by three turns on both sides.
2006.0 Fiesta 1212006 GII 31 63en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-77 Duratec-1 6V (Sigma)ll .6L
Duratec-1 6V (Sigma) 303-01 A-77
REMOVAL
46. Disconnect the cooling fan motor and 49. Using the special tool, disconnect the
cooling fan resistor electrical connectors. coolant
hose from the distribution pipe
47. Remove the cooling fan motor and shroud. 50. Detach the lower arm from the wheel -
1. Release the cooling fan motor and shroud knuckle on both sides (right-hand side
from the retaining brackets. shown).
2. Push the coolingfan motor and shroud Remove the heat shield.
upwards and then downwards to remove.
I I 51. CAUTIONS:
48. Using the special tool, disconnect the Asupport the halfshaft. The inner joint
coolant hose from the radiator.
must not be bent more than
18 degrees.
The outer joint must not be bent more than
45 degrees.
ADO not damage the halfshaft oil seal.
N0TE:PIug the transaxle to prevent oil loss or dirt
ingress.
Using the special tool, detach the left-hand
halfshaft from the transaxle and secure it
to
one side.
Allow the oil to drain into a suitable container.
2006.0 Fiesta 1212006 GI 131 63en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-0 I Am82 Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
303-01 Am82
REMOVAL
Lifting Bracket, Engine
303-1 22 (21 -068A)
Engine - Vehicles With: Automatic Transaxle
Special Tool(s) present and may ignite. Failure to follow (.
2. Remove the air cleaner.
622
For additional information, refer to: Air
Cleaner - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)/l .6L Duratec-1 6V
(Sigma) (303-12 Intake Air Distribution and
Filtering, Removal and Installation).
I I 1 3. Drain the cooling system.
Wrench, Hydraulic Line Union
"-269 (13-027)
I I Remover/lnstaller, Hose I
these instructions may result in personal
injury.
1. Release the fuel system pressure.
For
additional information, refer to: Fuel
System Pressure Release (31 0-00 Fuel
System - General Information, General
Procedures).
General Eaui~ment
I Engine hoist I
I Securing straps I
I Workshop table I
All vehicles
WARNINGS:
A Refer to the Material Safety Data Sheets
for the Automatic Transmission
Fluid
E-AW. Failure to follow this instruction may
result in personal injury. Certain
Transmission and Power Steering fluids
supplied to Ford contain additives which
may cause skin irritation or other skin
reactions after contact.
For
additional information, refer to: Health
and Safety Precautions (1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
A Do not smoke or carry lighted tobacco or
open flame of any type when working on
or near any
fuel related components.
Highly flammable vapors are always
For additional information, refer to: Cooling
System Draining, Filling and Bleeding -
1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma)llm3L Duratec-8V (Rocam) (303-03A,
General Procedures). ,'
4. Remove the front wheels and tires. C'
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires, Removal
and Installation).
5. Disconnect the powertrain control module
(PCM) electrical connector.
For
additional information, refer to:
Powertrain
Control Module (PCM) - 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma) (303-14
Electronic Engine Controls, Removal and
Installation).
6. Loosen the strut and spring assembly top
mount nuts by three turns on both sides.
--
2006.0 Fiesta 1212006 G380458en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
REMOVAL
54. Disconnect the cooling fan motor and 57. Using the special tool, disconnect the
. cooling fan resistor electrical connectors. coolant
hose from the distribution pipe.
55. Remove the cooling fan motor and shroud. 58. Detach the lower arm from the wheel
1. Release the cooling fan motor and shroud knuckle on both sides.
from the retaining brackets. Remove
the heat shield.
2. Push the cooling fan motor and shroud
upwards and then downwards to remove.
Asupport the halfshaft. The inner joint 56. Using the special tool, disconnect the
must not be bent more than 18 degrees.
coolant hose from the radiator.
The outer joint must not be bent more than
'i
45 degrees.
59. CAUTIONS:
ADO not damage the halfshaft seal.
N0TE:Plug the transaxle to prevent fluid loss or
dirt ingress.
For additional information, refer to: Health and
Safety Precautions
(1 00-00 General Information,
Description and Operation).
See
- Transmission Fluids.
Using a suitable tire lever, detach the
left-hand halfshaft from the transaxle and
secure
it to one side.
2006.0 Fiesta 1212006 G380458en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)/lI6L Duratec-1 6V (Sigma)
INSTALLATION
17. Connect the AIC high-pressure cut-off
. switch electrical connector.
20. Using the special tool, attach the power
steering line to the power steering pump.
18. Install the cooling fan motor and shroud. 21. Connect the power steering line to the
1. Push the cooling fan motor and shroud steering pump.
upwards and then downwards to install.
2. Install the cooling fan motor and shroud to
the retaining brackets.
19. Connect the cooling fan motor and cooling
fan resistor electrical connectors.
22. Attach the power steering line support
bracket to the engine block.
2006.0 Fiesta 1212006 GII 31 64en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)llS4L
303-01 A-1 33 Duratec-1 6V (Sigma)ll .6L
Duratec-1 6V (Sigma) 303-01 A-1 33
INSTALLATION
72. Fill the engine cooling system.
i 1 For additional information, refer to: Cooling
System Draining, Filling and Bleeding -
1.25L Duratec-1 6V (Sigma)ll.3L
Duratec-8V (Rocam)ll.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma)
(303-03A Engine
Cooling - 1.25L
Duratec-1 6V (Sigma)ll.3L Duratec-8V
(Rocam)ll.4L Duratec-1 6V (Sigma)ll .6L
Duratec-1
6V (Sigma), General
Procedures).
2006.0 Fiesta 121zoo6 Gl13164en
procarmanuals.com