2007 FORD FIESTA Air con

303-01 B-41 Engine - 2.OL Duratec-HE (M14) 303-01 B-41
IN-VEHICLE REPAIR
12. Raise and support the vehicle. For Remove and discard the constant velocity
additional information, refer to: (1 00-02 (CV) joint boot clamp.
I Jacking and Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
13. Disconnect the crankshaft position (CKP)
sensor electrical connector.
14. Disconnect the generator electrical
connectors.
Unclip the wiring harness.
16. N0TE:Only rotate the crankshaft in the
normal direction of rotation.
Rotate the crankshaft until piston No.
1 is
approximately 45 degrees before top dead
center (BTDC).
15.
N0TE:Do not damage the inner constant
velocity (CV) joint boot.
Detach the inner CV joint boot from the
intermediate shaft.
2006.0 Fiesta 1212006 G451293en
procarmanuals.com

303-01 B-46 Engine - 2.OL Duratec-HE (M14) 303-01 B-46
IN-VEHICLE REPAIR
23. Remove the special tool.
21. Raise and support the vehicle. For 26. Install the engine front cover lower blanking
additional information, refer to:
(I 00-02 plug.
27. N0TE:Do not damage the inner constant
velocity (CV) joint boot.
Jacking
and Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
22. Remove the crankshaft pulley securing bolt.
N0TE:Make sure that the intermediate shaft mating
surface for the
CV joint boot is clean.
ELE0021907
Attach the inner CV joint boot to the
intermediate shaft.
24. Install the cylinder block lower blanking
plugB 28. N0TE:lnstall a new CV joint boot clamp.
25. Coat the engine front cover lower blanking
plug with sealant. Using
a suitable grip wrench, install the inner
CV joint boot clamp.
2006.0 Fiesta 1212006 G451293en
procarmanuals.com

303-01 B-47 Engine - 2.OL Duratec-HE (M14) 303-01 B-47
IN-VEHICLE REPAIR
29. Connect the generator electrical
connectors.
Clip the wiring harness.
33. N0TE:lnstall a new valve cover gasket if
necessary.
Install the valve cover.
Tighten the bolts in the sequence shown.
I I
30. Connect the crankshaft position (CKP) I I
sensor electrical connector.
34. Using the special tool, install the spark
plugs.
31. Install the accessory drive belt.
For additional information, refer to:
35. Using the special tool, connect the spark
Accessory Drive Belt
- 2.OL Duratec-HE
plug electrical connectors.
(M14) (303-05 Accessory Drive, Removal
and Installation).
32. Apply a small bead of sealant to the areas
as shown.
2006.0 Fiesta 1212006 G451293en
procarmanuals.com

303-01 B-48 Engine - 2.OL Duratec-HE (M14) 303-01 B-48
IN-VEHICLE REPAIR
36. lnstall the evaporative emission (EVAP)
valve support bracket.
37. lnstall the air cleaner retaining bracket.
38. Connect the camshaft position (CMP)
sensor electrical connector.
39. lnstall the positive crankshaft ventilation
(PCV) hose.
f
40. Attach the engine wiring harness to the
valve cover.
I. Clip the engine wiring harness to the intake
manifold.
2. Clip the engine wiring harness bracket to the
intake manifold.
3. lnstall the air cleaner retaining bracket.
4. Clip the power steering return line to the
engine wiring harness bracket.
41. lnstall the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (30312
Intake Air Distribution and Filtering,
Removal and Installation).
42. Connect the battery ground cable.
For additional information, refer to: Battery
Disconnect
(414-01 Battery, Mounting and
Cables, General Procedures).
2006.0 Fiesta 1212006 G451293en
procarmanuals.com

303-01 B-49 Engine - 2.OL Duratec-HE (M14) 303-01 B-49
IN-VEHICLE REPAIR
Oil Pan(21 154 0)
Materials
Name Specification
. Special Tool(s) 4. Loosen the transaxle upper retaining bolts
1 Cleaner I WSK-M2G342-A I
I Silicone Sealant I WSE-M4G323-A4 I
approximately 10 mm.
/ 21 179
Removal
1. Disconnect the battery.
Separator, Oil Pan
303-428 (21 -1
79)
5. Raise and support the vehicle. For additional
information, refer to: (100-02 Jacking and
Lifting)
-
For additional information, refer to: Battery Jacking
(Description and Operation),
Disconnect
(414-01 Battery, Mounting and Lifting
(Description and Operation).
Cables, General Procedures).
2. Remove the air cleaner.
' For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
3. Remove the oil level indicator and oil level
indicator tube upper retaining bolt.
6. Remove the oil level indicator tube lower
retaining bolt.
7. Remove the engine support insulator.
2006.0 Fiesta 1212006 G451306en
procarmanuals.com

303-01 B-50 Engine - 2.OL Duratec-HE (M14) 303-01 B-50 -
IN-VEHICLE REPAIR
8. Drain the engine. 12. Remove the engine front cover lower
Allow the oil to drain into a suitable container. retaining bolts. //
9. N0TE:lnspect the oil pan drain plug seal for
damage. Install a new drain plug and seal if
required.
lnstall the drain plug.
10. Loosen the transaxle right-hand retaining
bolts approximately
10 mm.
11. Loosen the transaxle left-hand retaining
bolts approximately 10 mm. 13.
Remove the transaxle lower retaining bolts.
14. Slide back the transaxle approximately
8
mm.
15. Remove the oil pan retaining bolts.
2006.0 Fiesta 1212006 G451306en
procarmanuals.com

303-01 B-51 Engine - 2.OL Duratec-HE (M14) 303-01 B-51
IN-VEHICLE REPAIR
16. Using the special tool, remove the oil pan. Install the
oil pan.
1
Installation 5. N0TE:Do not tighten the transaxle lower
retaining bolts at this stage.
I. Clean the mating faces of the cylinder block,
Install the transaxle lower retaining bolts.
the oil pan and the engine front cover with
cleaner.
2. Apply a 3 mm bead of sealant to the oil pan.
3. N0TE:lnstall the oil pan within 10 minutes
of applying the silicone sealant and tighten
the retaining bolts within a further
5 minutes.
Apply a 3 mm bead of sealant to the oil pan.
4. N0TE:Do not tighten the oil pan retaining
bolts at this stage. 6.
Install the engine front cover lower retaining
bolts.
2006.0 Fiesta 1212006 G451306en
procarmanuals.com

303-01 B-53 Engine - 2.OL Duratec-HE (M14) 303-01 B-53
IN-VEHICLE REPAIR
14. Tighten the transaxle upper retaining bolts.
15. Install the oil level indicator and oil level
indicator tube upper retaining bolt.
16. Install the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
17. Connect the battery.
For additional information, refer to: Battery
Disconnect
(414-01 Battery, Mounting and
Cables, General Procedures).
18. Fill the engine with engine oil.
For additional information, refer to:
Specifications
(303-01 Engine - 2.OL
Duratec-HE (M14), Specifications).
2006.0 Fiesta 1212006 G451306en
procarmanuals.com