2007 FORD FIESTA lock

21 1-02-2 Power Steering 21 1-02-2
SPECIFICATIONS
Toraue S~ecifications
Description
Steering gear mounting bolts
Power steering line to steering gear valve body
clamp retaining bolt
Power steering line bracket to steering gear
retaining bolt
Power steering line to cylinder head support bracket
retaining bolt (Duratec)
Power steering line to accessory drive belt support 25
bracket retaining bolt (Duratec)
Power steering lines to transaxle bracket retaining
bolt
- vehicles with 1.6L Duratorq-TDCi (DV) Diesel
I Power steering supply hose to engine block (rear) I 25 I 18 I - I
Power steering line to transmission housing
retaining bolt
Power steering line to engine block (front)
- vehicles
with
1.4L Duratorq-TDCi (DV) Diesel without air
conditioning
Power steering line to power steering pump union
- vehicles with 1.3L Duratec-8V (Rocam)
Power steering line to power steering pump union
- vehicles with 1.4L Duratec-I 6V (Sigma), 1.6L
Duratec-1 6V (Sigma) or 2.OL Duratec-HE (M14)
Power steering line to power steering pump union
- vehicles with 1.4L Duratorq-TDCi (DV) Diesel
Power steering line to power steering pump union
- vehicles with 1.6L Duratorq-TDCi (DV) Diesel
Power steering pump to steering gear pressure line
support bracket to inlet manifold retaining nut
-
vehicles with 2.OL Duratec-HE (M14)
Power steering pump retaining bolts - vehicles with
1.3L Duratec-8V (Rocam)
Power steering pump retaining bolts - vehicles with
1.4L Duratec-1 6V (Sigma), 1.6L Duratec-1 6V
(Sigma) or 2.OL Duratec-HE (M14)
Power steering pump retaining bolts - vehicles with
1.4L Duratorq-TDCi (DV) Diesel
Power steering pump retaining nuts
- vehicles with
1.6L Duratorq-TDCi (DV) Diesel
Power steering fluid cooler line to front bumper left-
hand retaining bolt
Power steering fluid cooler line to front bumper
right-hand retaining bolt
2006.0 Fiesta 1212006 GI 05647en
procarmanuals.com

21 1-02-5 Power Steering 21 1-02-5
REMOVAL AND INSTALLATION
Power Steering Pump - 1.25L Duratec-I 6V (Sigma)/l.4L
I Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma), Vehicles
With: Air
Conditioning(l3 434 0)
7 I Removerllnstaller, Hose
632
Clamp
303-397 (24-003)
Wrench, Hydraulic Line Union
"-269 (13-027)
Removal
2. Detach the power steering line from the
power steering pump mounting bracket.
3. Detach the power steering line bracket from
the cylinder head.
1. Detach the coolant expansion tank from the
wheelhouse assembly and position
it to one
side.
1. Remove the retaining bolt. 4. Remove the accessory drive belt.
2. Release the retaining clip. For additional information, refer to: Power
Steering Pump Belt
- 1.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma), Vehicles
With: Air Conditioning
(303-05 Accessory
Drive, Removal and Installation).
5. Disconnect the power steering fluid reservoir
return hose quick release coupling, from
either the power steering fluid cooler or the
power steering reservoir return hose.
1. Press the power steering fluid reservoir return
hose quick release coupling locking tangs.
2. Disconnect the power steering fluid reservoir
return hose quick release coupling.
2006.0 Fiesta 1212006 G91963en
procarmanuals.com

21 1-02-8 Power Steering 21 1-02-8
REMOVAL AND INSTALLATION
Power Steering Pump - 1.25L Duratec-I 6V (Sigma)/l.4L
Duratec-16V (Sigma)/l.GL Duratec-16V (Sigma), Vehicles (
Without: Air Conditioning(l3 434 0)
Expander, Teflon Seal
211-188 (13-015)
Allow the fluid to drain into a suitable
container.
622 3. Using the special tool, disconnect the power
Wrench, Hydraulic Line Union
"-269 (13-027)
Removal
Removerllnstaller, Hose
I. Remove the accessory drive belt. steering
fluid supply hose from the power
steering pump.
For additional information, refer to:
Accessory Drive Belt
- 1.4L Duratec-I 6V
(Sigma)ll .6L Duratec-1 6V (Sigma), Vehicles
Without: Air Conditioning
(303-05
Accessory Drive, Removal and Installation).
2. Disconnect the power steering fluid reservoir
return hose quick release coupling, from
either the power steering fluid cooler or the
Allow the fluid to drain into a suitable
container.
I
, 4m ACAUTION:D~ not disconnect the power
steering pump pressure adapter from the
power steering pump.
power steering reservoir return hose. Using
the special tool, disconnect the power
1. Press the power steering fluid reservoir return steering line from the power steering pump
hose quick release coupling locking tangs. pressure adapter.
2. Disconnect the power steering fluid reservoir Allow the fluid to drain into a suitable
return hose quick release coupling. container.
2006.0 Fiesta 1212006 ~397031 en
procarmanuals.com

21 I -02-9 Power Steering 21 1-02-9
REMOVAL AND INSTALLATION
Discard the O-ring seal. 1. Push the O-ring seal onto the special tool.
2. Locate the special tool onto the union and
install the O-ring seal.
5. Detach the power steering line bracket from I TIE001 5852
the engine block.
2. N0TE:Make sure the collar on the hose is
inserted fully into the quick release coupling.
To install, reverse the removal procedure.
3. Fill and bleed the power steering system.
For additional information, refer to: Power
Steering System Filling
(211 -00 Steering
System
- General Information, General
Procedures)
I Power Steering System Bleeding (211-00
Steering System - General Information,
General Procedures).
6. Remove the power steering pump.
Installation
1. N0TE:H installing a new power steering
pump, the power steeing pressure line union
supplied with the new pump should be
removed and retained for further use.
Using the special tool, install a new O-ring
seal onto the power steering line to power
steering pump union.
2006.0 Fiesta 1212006 ~397031 en
procarmanuals.com

21 1-02-1 8 Power Steering 21 1-02-1 8
REMOVAL AND INSTALLATION
5. N0TE:Note the position of the power steering
line to aid installation.
Detach the power steering line bracket from
the engine block.
I
Detach the power steering line bracket from
the steering gear.
/-.
Right-hand drive vehicles
9. N0TE:Note the position of the power steering
6. Disconnect the power steering pressure line to aid installation.
(PSP) switch electrical connector.
Detach the power steering line bracket from
the steering gear.
Left-hand drive vehicles
7. Detach the steering gear return hose from
the pressure line.
8. N0TE:Note the position of the power steering
line to aid installation.
All vehicles
10. Disconnect the power steering lines from
the steering gear valve body.
1. Remove the retaining bolt.
2. Rotate the clamp plate.
Allow the fluid to drain into a suitable
container.
2006.0 Fiesta 1212006 G397028en
procarmanuals.com

21 1-02-21 Power Steering 21 1-02-21
REMOVAL AND INSTALLATION
Centralize the steering and lock it in position. Remove and discard the steering column
shaft to steering gear pinion retaining bolt.
6. Detach the steering column shaft from the
steering gear pinion. 7. Remove the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
8. Lower the vehicle.
9. Remove the components in the order
indicated in the following
illustration(s) and
table(s).
2006.0 Fiesta 1212006 G458165en
procarmanuals.com

21 1 -02-25 Power Steering 21 1 -02-25
REMOVAL AND INSTALLATION
Remove the exhaust hanger insulator. 11. Remove the front axle crossmember
retaining bolts on both sides.
8. N0TE:Use a 5 mm Allen key to prevent the
stabilizer bar link ball joint from rotating.
12. Lower the front axle crossmember
Detach the stabilizer bar link from the approximately
100 mm.
stabilizer bar on both sides.
13. Detach the steering gear to power steering
fluid reservoir return line from the power
steering pump to steering gear pressure
line.
9. Remove the engine support insulator.
10. Using a transmission jack and a wooden
block, support the front axle crossmember.
14' ~CAUTION:C~~ the steering gear valve
body inlet port and outlet port to prevent
fluid loss or dirt ingress.
Disconnect the power steering lines from the
steering gear valve body.
1. Remove the power steering lines clamp plate
retaining bolt.
2. Rotate the power steering lines clamp plate.
2006.0 Fiesta 1212006 G458165en
procarmanuals.com

21 1-02-27 Power Steering 21 1 -02-27
REMOVAL AND INSTALLATION
Using the transmission jack, wooden block 7.
Install the front axle crossmember rear inner
and the special tool, position and align the retaining
bolts on both sides.
front axle crossmember.
8. Lower and remove the transmission jack and
5m &AUTION:W~~I~ tightening the front axle the
wooden block.
crossmember front retaining bolt and the
9. Install the engine support insulator.
front axle crossmem ber rear outer retaining
bolts, make sure that the front axle
crossmember does not move.
Install the front axle crossmember front
retaining bolt and the front axle
crossmember rear outer retaining bolts on
both sides.
i,
6. Remove the front axle crossmember rear
inner retaining bolts and the special tools.
10. N0TE:Use a 5 mm Allen key to prevent the
stabilizer bar link ball joint from rotating.
Attach the stabilizer bar link to the stabilizer
bar on both sides.
~CAUTION:T~~~ care when installing the
exhaust hanger insulator to prevent
damage.
2006.0 Fiesta 1212006 G458165en
procarmanuals.com