104
NOTE Your vehicle uses the air condi-
tioning refrigerant HFC-134a, commonly
called “R-134a”. R-134a replaced R-12
around 1993 for automotive applications.
Other refrigerants are available, including
recycled R-12, but only R-134a should be
used in your vehicle.
IMPORTANT Using the wrong refriger-
ant may damage your air conditioning sys-
tem. Use R-134a only. Do not mix or re-
place the R-134a with other refrigerants.AUTOMATIC HEATING
AND AIR
CONDITIONING
SYSTEM
(Climate Control)
DESCRIPTION OF CONTROLS
Temperature selector/ Air
conditioning switch (1)
This is used to select the temperature by
turning the selector.
Also, this is used to turn on and off the
air conditioning system by pushing the
switch. To turn on the air conditioning
system, push in the switch and the indi-
cator light will come on. To turn off the
air conditioning system, push in the
switch again and the indicator light will
go off. MAINTENANCE
If you do not use the air conditioner for
a long period, such as during winter, it may
not give the best performance when you
start using it again. To help maintain op-
timum performance and durability of your
air conditioner, it needs to be run peri-
odically. Operate the air conditioner at
least once a month for one minute with
the engine idling. This circulates the re-
frigerant and oil and helps protect the in-
ternal components.
Your air conditioner is equipped with air
filters. Clean or replace them as specified
in the “Maintenance Schedule” in the “IN-
SPECTION AND MAINTENANCE” sec-
tion. Have this job done by your Fiat Deal-
ership as the lower glove box must be
lowered for this job.
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181
I I
N N
S S
P P
E E
C C
T T
I I
O O
N N
A A
N N
D D
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E E
60G410
MAINTENANCE SCHEDULE ........................................... 183
MAINTENANCE RECOMMENDED UNDER SEVERE
DRIVING CONDITIONS .................................................... 188
DRIVE BELT .......................................................................... 189
ENGINE OIL AND FILTER ................................................ 189
GEAR OIL .............................................................................. 193
ENGINE COOLANT .......................................................... 195
WINDSHIELD WASHER FLUID ...................................... 198
AIR CLEANER ...................................................................... 198
SPARK PLUGS (Petrol engine).......................................... 199
FUEL FILTER (Diesel engine)............................................. 201
BRAKES .................................................................................. 202
STEERING .............................................................................. 204
CLUTCH PEDAL ................................................................. 205
TIRES ....................................................................................... 205
BATTERY ............................................................................... 210
FUSES ...................................................................................... 211
BULB REPLACEMENT ........................................................ 217
WINDSCREEN - REAR WINDOW WASHER /
WIPERS .................................................................................. 222
AIR CONDITIONING SYSTEM ....................................... 223
8
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185
15 30 45 60 75 90 105 120 135 150 165 180
●● ●●●●
●●●● ●●●●●●●
●●●●
● ●●●● ●●●●●●●
●● ●● ●● ●●
●●●●
●●●●
●●
●●●●
●●
●●●●
●●●●●●
●● ●●
●
●● ●●●●
●● ●●●●
●● ●●●●
●● ●●●●
● ●●●● ●●●●●●●
Thousands of km
Check exhaust emissions/smoke
Check cleanness of bonnet and boot locks and lever
cleanness and lubrication
Change spark plugs (change iridium spark plugs every 105,000 km)
Change engine oil and oil filter
Check air cleaner conditions
Replace air cleaner cartridge
Change engine coolant
Change accessory drive belt conditions
Sight inspect fuel tank conditions
Check manual transaxle gear oil level
Change manual transaxle gear oil
Check transmission unit oil level (4x4 version)
Check rear differential oil level (4x4 version)
Change rear differential oil (4x4 version)
(just the first time at 15,000 km)
Check suspension operation
Check steering system (electric drive)
Check engine control system operation
(through diagnostic socket)
Change brake and clutch fluid (or every 2 years)
Change pollen filter (or every 2 years)
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187
15 30 45 60 75 90 105 120 135 150 165 180
(●)(●)(●)(●)(●)(●)
●● ●● ●● ●●
●●●●
●●●●
●
●
●●●
●●●●
●
●●●●
●●●●●●
●●●●●
●
●● ●●●●
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●● ●●●●
●● ●●●●
● ●●●● ●●●●●●●
Thousands of km
Change engine oil and oil filter (Diesel versions - DPF)**
Check air cleaner conditions
Replace air cleaner cartridge
Change engine coolant
Change accessory drive belt conditions
Change timing belt *
Change fuel filter
Sight inspect fuel tank conditions
Check manual transaxle gear oil level
Change manual transaxle gear oil
Check transmission unit oil level (4x4 version)
Check rear differential oil level (4x4 version)
Change rear differential oil (4x4 version)
(just the first time at 15,000 km)
Check suspension operation
Check steering system (electric drive)
Check engine control system operation
(through diagnostic socket)
Change brake and clutch fluid (or every 2 years)
Change pollen filter (or every 2 years)
* Or every 4 years in the event of particularly demanding use (cold climates, driving in the city, idling for a long time, driving on dusty
roads or covered with sand and/or salt), or in any case every 5 years regardless of the km covered.
** Actual interval to change engine oil and oil filter depends on the conditions of use of the vehicle and it is indicated by the relevant in-
strument panel warning light (see section “Warning and indicator lights”), or in any case every 2 years.
181-224 Fiat16 New GB 27-11-2007 11:29 Pagina 187
188
RReplace or Change
IInspect and correct or replace if necessary
LLubricate Severe condition code
ARepeated short trips
BDriving on rough and/or muddy roads
CDriving on dusty roads
DDriving in extremely cold weather and/ or salted roads
ERepeated short trips in extremely cold weather
FLeaded fuel use
HTrailer towing (if admitted)
MAINTENANCE RECOMMENDED UNDER SEVERE DRIVING CONDITIONS
If the vehicle is usually used under the conditions corresponding to any severe condition code given below, it is recommended that
applicable maintenance operation be performed at the particular interval as given in the chart below.
Severe Condition Code
B C D
AD
A C D E F H
A C D E H
A B C E F H
C
B C D H
B D E H
B E H
Maintenance Interval
Every 15,000 km (9,000 miles) or 12 months
Every 45,000 km (27,000 miles) or 36 months
Every 36 months
Every 7,500 km (4,500 miles) or 6 months
Every 7,500 km (4,500 miles) or 6 months
Every 30,000 km (18,000 miles) or 24 months
Every 10,000 km (6,000 miles) or 8 months
Every 30,000 km (18,000 miles) or 24 months
Every 15,000 km (9,000 miles) or 12 months
Every 15,000 km (9,000 miles) or 12 months
First time only: 15,000 km (9,000 miles) or
12 months
Second time and after: Every 30,000 km
(18,000 miles) or 24 months reckoning from
0 km (0 mile) or 0 month Maintenance
Accessory drive belt (V-belt)
Timing belt (Diesel versions)
Engine oil and oil filter (Petrol versions)
Engine oil and oil filter (Diesel versions)
Spark plugs
Air cleaner cartridge
(Check and replace more frequently, if required)
Wheel bearings
Driving axle /Propeller shaft casing (4WD)
Manual transaxle gear oil
Transmission unit oil (4WD)
Differential oil (4WD)Maintenance
Operation
I
R
R
R
R
R
R
R
I
I
R Iridium plugs (recommended)
Nickel plugs (traditional)
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189
ENGINE OIL
AND FILTER
OIL SPECIFICATIONS -
PETROL ENGINES
Check whether the adopted engine oil is
falling within the following quality classes:
API SL, SM or ACEA A3, recommended
product: SELENIA K SAE 5W-40, Fiat
9.55535-M2 qualification.
OIL SPECIFICATIONS -
DIESEL ENGINES
Check whether the adopted engine oil is
falling within the following quality classes:
API CF or ACEA B4, recommended
product: SELENIA WR SAE 5W-40,
Fiat 9.55535-N2 qualification.
DRIVE BELT
63J132
DEF: 4.5 – 5.5 mm
(0.18 – 0.22 in.)
DEF: 3 – 5 mm
(0.12 – 0.20 in.)
DEF: 7 – 8 mm
(0.28 – 0.31 in.)
AC GE
→: 100 N (10 kg, 22 lbs) press
GE: Generator
DEF: Deflection
AC: Air conditioner compressor
When the engine is running,
keep hands, hair, clothing,
tools, etc. away from the moving fan
and drive belts.
WARNING
For Petrol Engine Model
Make sure the drive belt tension is cor-
rect. If the belt is too loose, insufficient
battery charging, engine overheating, poor
power steering, poor air conditioning, or
excessive belt wear can result. When you
press the belt with your thumb midway
between the pulleys, there should be a de-
flection according to the following chart.
The belts should also be examined to en-
sure that they are not damaged.
If you need to replace or adjust the belt
have it done by your Fiat Dealership.
For Diesel Engine Model
The drive belts tension is adjusted auto-
matically.
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244
TECHNICAL SPECIFICATIONS
NOTE Technical specifications are subject to change without notice
M16A (DOHC) - Euro 4
4 in line
78 x 83 mm (3.07 x 3.27 in.)
1,586 cm
3(96.7 cu. in)
10.5 : 1
79
107
5,600
145
14.8
4,000
Unleaded petrol 95 RON
(Specification EN228)D19AA - Euro 4
with Diesel Particulate Filter
4 in line
82 x 90.4 mm (3.23 x 3.56 in.)
1,910 cm3(116.5 cu. in)
18.4 : 1
88
120
4,000
280
28.6
2,050
Diesel fuel for motor vehicles
(Specification EN590)
ENGINE 1.6 16V1.9 Multijet
Code - type
Number and layout of cylinders
Piston bore and stroke
Total displacement
Compression ratio
Maximum power (EEC) kW
HP
corresponding ratio rpm
Maximum torque (EEC) Nm
kgm
corresponding ratio rpm
Fuel
Direct electronic
InjectionDirect injection with electronically con-
trolled Multijet “Common Rail”, turbosu-
percharger and intercooler
Compression
FUEL FEED - IGNITION 1.6 16V1.9 Multijet
Fuel feed
Ignition
Modifications or repairs to the fuel feed system that are not carried out properly or do not take the system’s
technical specifications into account can cause malfunctions leading to the risk of fire.
WARNING
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257
Battery .......................................210-245
Before driving.................................. 9
Bodywork care................................ 233
Brake fluid ............................................ 202
Brake system ....................................... 159
Brakes
– Brake fluid ..................................... 202
– Brake pedal .............................131-203
– Brake system ................................ 246
– Parking brake lever ...............130-204
– Vacuum brake ............................... 160
Bulbs
– Replacement ................................. 217
– Type ................................................ 245
Can holder .......................................... 142
Capacities ......................................10-248
Catalytic converter ............................ 165
Child-proof locks ................................ 22
Children
– Child-proof locks ......................... 22
– Child restraint systems ............... 37
– Installation with Isofix
type anchorages ........................... 42
– Installation with lap-shoulder
seat belts ........................................ 42
Cigar lighter ......................................... 90Clock ..................................................... 98
Clutch .............................................131-205
CO
2emissions .................................... 241
Cup holder ........................................... 142
Daily inspection checklist ................ 150
Dimensions .......................................... 247
Dipped beam headlights .................... 63
– Bulb replacement ......................... 218
Doors
– Central door locking
system ........................................13-19
– Child-proof locks ......................... 22
– Dead lock ...................................... 14
– Keyless Start ................................. 15
– Opening/closing ............................ 12
Drive belt (servicing) ......................... 189
Driving tips....................................... 167
– Driving on hills ............................. 168
– Driving on slippery roads ........... 169
– Highway driving ............................ 168
Emergency service....................... 225
Engine
– Air cleaner ..................................... 198
– Engine coolant .............................. 195
– Engine oil and filter ...................... 189
– If the engine is flooded ............... 230
ABS ...................................................... 160
Air bags ................................................. 47
– Front ............................................... 48
– How the system works .............. 52
– Servicing ......................................... 54
– Side ................................................. 50
Air cleaner ........................................... 198
Air conditioning ...........................99-223
Ashtray ................................................. 90
Assist grips ........................................... 140
Audio systems
– Antenna ...................................112-147
– Anti-theft system ......................... 121
– Cautions on handling .................. 110
– CD Changer ................................. 118
– CD player ...................................... 116
– Error display messages ............... 125
– General .......................................... 112
– Radio .............................................. 113
– RDS (Radio Data System) .......... 115
– Steering wheel controls ............. 126
– System ............................................ 109
– Troubleshooting .......................... 123
Automatic heating and air
conditioning system ......................... 104
– Maintenance ...........................109-223
I I
N N
D D
E E
X X
14
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