347 Practical hintsFuses
5
Fuse block F55/1Fuse block F55/2
No.
Consumer
Amp.
1
Horn
15 A
2
Electric steering lock ESTL
(electronic ignition switch
EIS)
25 A
3
Te rm ina l 30 Z , ve hi cle s wit h
gasoline engine/electronic
ignition switch EIS/instru-
ment cluster
10 A
4
Light switch/center
console switch unit
5A
5
Windshield wipers
30 A
6
Fuel pump
15 A
7
MRM (jacket tube module)
5A
8
Terminal 87 (2)
20 A
9
Terminal 87 (3)
20 A
10
Terminal 87 (4)
10 A
11
Terminal 15 R vehicle
15 A
12
Airbag control unit
10 A
13
Cigarette lighter/glove box
lighting/radio*
15 A
14
Diagnostic socket/light
switch/instrument cluster
5A
No.
Consumer
Amp.
15
Front heating system
5A
16
Terminal 87 (1)
10 A
17
Airbag control unit
10 A
18
Terminal 15 vehicle, brake
lamp switch
7.5 A
19
Interior lights
7.5 A
20
Power window co-driver’s
side/terminal 30/2 signal
acquisition and actuation
module SAM
25 A
21
Engine control unit
5A
22
Antilock Brake System
(ABS)
5A
23
Starter motor
25 A
24
Diesel engine components
10 A
25
12V socket on the bottom
of the center console
25 A
No.
Consumer
Amp.
1
Control panel, left door
25 A
2
Diagnostic socket
10 A
No.
Consumer
Amp.
3
Brake system (valves)
25 A
4
Brake system (delivery
pump)
40 A
5
Terminal 87 (5), vehicles
with gasoline engine
7.5 A
6
Terminal 87 (6), vehicles
with gasoline engine
7.5 A
7
Headlamp cleaning system*
30 A
8
Anti-theft alarm system
(ATA)
15 A
9
Unassigned
–
No.
Consumer
Amp.
10
Radio*
15 A
11
Telephone*
7.5 A
12
Front blowers
30 A
13
Unassigned
–
14
Seat heating*/center
console switch unit
30 A
355 *Technical data
Service products and capacities
6
\3 Service products and capacitiesService products are:
\4fuels
\4lubricants (e.g. engine oils, transmis-
sion oils, hydraulic fluids, greases)
\4antifreeze additives, coolant
\4brake fluid
Service products are tested for suitability
in our assemblies. Approved service prod-
ucts meet the highest quality standards.
For this reason, only use service products
that have been approved for your vehicle.
This is an important condition for warranty
claims to be upheld. Information about ap-
proved service products is available from
all authorized Sprinter Dealers.
You will find details about windshield
washer fluid in the “Operation” section
(\2page 193).
It is neither necessary nor permissible to
mix special additives with approved ser-
vice products (except for approved fuel ad-
ditives). Therefore, special additives must
not be mixed with fuels or lubricants. The properties of the service products could be
adversely affected by special additives and
result in damage to the assemblies.
The vehicle operator is responsible at all
times for any use of special additives. The
use of special additives may result in a lim-
itation or an invalidation of your warranty
entitlement.
Warning
G
Failure to use fluids and lubricants which
meet the standards and specifications de-
scribed in this booklet or failure to adhere to
the specified replacement intervals may re-
sult in damage to safety/ and/or emissions-
related systems of your vehicle, such as the
brake system, which could cause an acci-
dent and/or serious injury to you and oth-
ers.
Use only fluids and lubricants meeting the
standards and specifications and adhere to
specified replacement intervals.
!
CAUTION
Damage caused by the use of non-ap-
proved service products is not covered
by the Sprinter warranty.
Warning
G
Service products constitute a health hazard.
They contain toxic and highly corrosive con-
stituents.
For this reason, bear the following points in
mind to avoid injury to yourself and others:
\4Do not inhale fumes. Make sure that en-
closed spaces are adequately ventilated
to prevent poisoning.
\4Service products must not come into
contact with the skin, eyes or clothing. If
contact is made with a service product,
clean the affected areas of skin with wa-
ter and soap to prevent burns and other
injuries.
\2\2
358 *Technical dataService products and capacities
6
Adding engine oil Fuels for gasoline engines
Premium unleaded gasoline
!
CAUTION
Diesel engine:
Never use any amount of engine oil for
the diesel engine that does not con-
form to MB 229.51 or MB 229.31 spec-
ifications. Otherwise the diesel particle
filter (DPF) could be damaged.
If the above specified engine oils are
not available, you may also use engine
oils conforming to MB 228.5, 229.3
and 229.5 specifications. You should
add no more than 1 qt (1 l) of these en-
gine oils, however.
FuelsWarning
G
Gasoline is highly flammable and poisonous.
It burns violently and can cause serious inju-
ry. Whenever you are around gasoline, avoid
inhaling fumes and skin contact, extinguish
all smoking materials. Never allow sparks,
flame or smoking materials near gasoline!
Direct skin contact with fuels and the inha-
lation of fuel vapors are damaging to health.
Switch off the engine before refueling.!
CAUTION
If you are refueling the vehicle from
drums or canisters, you should filter
the fuel before adding it to the tank.
This will prevent malfunctions in the
fuel system caused by contaminated
fuel.
!
CAUTION
To maintain the engine’s durability and
performance, premium unleaded gaso-
line must be used. If premium unleaded
is not available and low octane fuel is
used, follow these precautions:
\4Have the fuel tank only partially
filled with unleaded regular and fill
up with premium unleaded as soon
as possible.
\4Avoid full throttle driving and abrupt
acceleration.
\4Do not exceed an engine speed
of 3000 rpm if the vehicle is loaded
with a light load, such as two per-
sons and no cargo.
\4Do not exceed
2/3 of maximum ac-
celerator pedal position if the vehi-
cle is fully loaded or operating in
mountainous terrain.
359 *Technical data
Service products and capacities
6
Fuel requirements
Only use premium unleaded fuel:
\4The octane number (posted at the
pump) must be 91 min. It is an average
of both the Research (R) octane num-
ber and the Motor (M) octane number:
(R+M) / 2). This is also known as the
ANTI-KNOCK INDEX.
Unleaded gasoline containing oxygenates
such as ethanol, IPA, IBA and TBA can be
used provided the ratio of any one of these
oxygenates to gasoline does not
exceed 10%; MTBE not to exceed 15%.
The ratio of methanol to gasoline must not
exceed 3% plus additional cosolvents.
Using mixtures of ethanol and methanol is
not allowed. Gasohol, which contains 10%
ethanol and 90% unleaded gasoline, can be
used.
These blends must also meet all other fuel
requirements, such as resistance to spark
knock, boiling range, vapor pressure, etc.Fuels for diesel engines Fuel requirements
Only use commercially available vehicular
ULTRA-LOW SULFUR HIGHWAY DIESEL
FUEL (15 ppm SULFUR MAXIMUM).
DaimlerChrysler USA now approves the
use of B5 bio diesel (standard diesel with a
maximum of up to 5% Bio diesel content)
in the Sprinter CRD diesel engine.
Information on diesel quality can normally
be found on the fuel pump.
!
CAUTION
The following may lead to increased
wear or engine damage:
\4Using gasoline that does not meet
the specifications mentioned above
\4The use of non-approved special
additives
!
CAUTION
Marine diesel fuel, bio diesel fuel, heat-
ing oil or the like must not be used.
Do not blend diesel fuel with marine
diesel fuel, bio diesel fuel or heating oil.
The use of such non-approved fuels or
blending diesel fuel may result in mal-
function or cause engine damage.
Damage or malfunctions resulting from
poor fuel quality or from blending spe-
cific fuel additives are not covered by
the Sprinter warranty.
!
CAUTION
As bio diesel can be refined from a vari-
ety of raw materials resulting in widely
varying properties, the only approved
bio diesel content is one that meets
ASTM D6751 specification. It must also
have the necessary oxidation stability
(min. 6h, proved with EN 14112 meth-
od) to prevent damages to the system
from deposits and/or corrosion.
If the B5 Bio diesel blend is not suffi-
ciently labeled to clearly indicate that it
meets the above standards, do not use
it.
360 *Technical dataService products and capacities
6
Diesel fuels containing a higher percenta-
ge of Bio diesel content will cause damage
to your engine and are not approved.
Damage or malfunctions resulting from
poor fuel quality are not covered by the
Sprinter Warranty.
For more information on diesel fuels con-
tact your authorized Sprinter Dealer. DaimlerChrysler USA now approves the
use of B5 bio diesel (standard diesel with a
maximum of up to 5% bio diesel content)
in all Common Rail Injection Diesel
“CDI-engines.” Diesel fuels containing a
higher percentage of bio diesel content will
cause damage to your engine and are not
approved.
As bio diesel can be refined from a variety of
raw materials resulting in widely varying
properties, the only approved bio diesel
content is one that meets ASTM D6751
specification. It must also have the neces-
sary oxidation stability (min. 6h, proved with
EN 14112 method) to prevent damages to
the system from deposits and/or corrosion.
Please ask your service station for further
information. If the B5 bio diesel blend is
not sufficiently labeled to clearly indicate that it meets the above standards, please
do not use it. The DaimlerChrysler limited
warranty does not cover
damage caused
by the use of fuels not meeting
DaimlerChrysler approved fuel standards.
For more information on diesel fuels con-
tact your authorized Sprinter Dealer.
Diesel fuels for use at very low tempera-
tures
Only use commercially available vehicular
ULTRA-LOW SULFUR DIESEL FUEL
(15 ppm SULFUR MAXIMUM).
To prevent malfunctions, diesel fuel with
improved cold flow characteristics is offe-
red in the winter months. Check with your
fuel retailer.
At very low temperatures the fluidity of
No. 2 diesel fuel may become insufficient
due to paraffin separation. For this reason
the vehicle comes equipped with a fuel
preheater. It permits trouble-free engine
operation to a temperature of approxi-
mately 14 °F (–10 °C).
!
CAUTION
The exhaust aftertreatment device
(DPF) will be seriously damaged if you
use
\4LOW SULFUR HIGHWAY DIESEL
FUEL (500 ppm SULFUR MAXI-
MUM)
\4any other diesel fuel with a sulfur
content of above 15 ppm
\4any other diesel fuel with a Bio die-
sel content of above 5%
\4any other diesel fuel with a Bio die-
sel content up to 5%, which does
not meet the above mentioned
standards
iCommercially available vehicular
ULTRA-LOW SULFUR HIGHWAY DIE-
SEL FUEL may contain up to 5% bio die-
sel. This proportion will not have an
effect on performance and wear.
361 *Technical data
Service products and capacities
6
At temperatures below 14 °F (–10 °C) a
certain quantity of fuel flow improver may
be added. These substances may only be
mixed within the vehicle’s fuel tank.
Engine power may drop according to the
proportion of fuel flow improver. For this
reason, keep the percentage of fuel flow
improver to the minimum necessitated by
the ambient temperature.
Adding kerosene to diesel fuel is not rec-
ommended even at low temperatures.
Do not blend other specific fuel additives
with diesel fuel except for fuel flow improv-
er. They only result in unnecessary cost,
and may be harmful to the engine opera-
tion.Flow improvers
The effectiveness of flow improvers cannot
be guaranteed with all fuels. Observe the
mixing ratio and comply with the handling
instructions given from the manufacturer.
!
CAUTION
Do not fill the tank with gasoline.
Do not mix diesel fuel with gasoline or
kerosene. The fuel system and engine
will otherwise be damaged, which is
not covered by the Sprinter warranty.
Warning
G
Under no circumstances should gasoline be
mixed with diesel fuel.
Due to the high pressure and high tempera-
ture in the injection system, there is a risk of
fire and explosion.
In addition, there is a risk of engine damage.
Always follow basic safety rules when work-
ing with any combustible material.
365 *Technical data
Service products and capacities
6
CapacitiesVehicle
Engine with
oil filter
Tank
Cooling
system
Windshield washer /
headlamp cleaning
system
Engine oil
Capacity
Including
reserve fuel
Coolant
1
1 Do not exceed a proportion of 55% by volume (antifreeze protection down to about -45 °C) as the heat dissipation properties deteriorate at higher concentrations.
Observe the Mercedes-Benz Specifications for Service Products, Sheet 310.
Water with MB windshield
washer fluid
2500 CRD, 3500 CRD
13.21 US qt.
(12.5 l)
25.0 US gal
(100 l)
5.3 US gal
(20 l)
10.75 US qt.
(10.0 l)
approx. 7.40 US qt. (7.0 l)
2500, 3500
10.04 US qt.
(9.5 l)
25.0 US gal
(100 l)
5.3 US gal
(20 l)
7.40 US qt.
(7.0 l)
approx. 7.40 US qt. (7.0 l)
366 *Technical dataService products and capacities
6
The vehicle will use more fuel than usual in
the following conditions:
\4at very low temperatures
\4in urban traffic
\4on short trips
\4when towing a trailer
\4when driving with a heavy load
\4in mountainous terrain
Fuel consumptionEnvironmental note
H
A vehicle’s CO
2 emissions and fuel con-
sumption depend on:
\4efficient use of fuel by the engine
\4the style of driving adopted
\4other non-technical factors such as en-
vironmental influences or road condi-
tions