2007 CHEVROLET MALIBU MAXX cooling

Cooling System
When you decide it is safe to lift the hood, here is
what you will see:
A. Electric Engine Cooling Fans
B. Engine Coolant Surge Tank
C. Pressure Cap{CAUTION:
An electric engine cooling fan under the
hood can start up even when the engine
is not running and can injure you. Keep
hands, clothing, and tools away from any
underhood electric fan.
If the coolant inside the coolant surge tank is
boiling, do not do anything else until it cools down.
The vehicle should be parked on a level surface.
3.5L V6 Engine shown, 2.2L L4 and 3.9L V6 Engines
similar
374

The coolant level should be at or above the FULL
COLD mark on the front of the coolant surge
tank. If it is not, you may have a leak at the
pressure cap or in the radiator hoses, heater
hoses, radiator, water pump, or somewhere else
in the cooling system.
{CAUTION:
Heater and radiator hoses, and other
engine parts, can be very hot. Do not
touch them. If you do, you can be burned.
Do not run the engine if there is a leak.
If you run the engine, it could lose all
coolant. That could cause an engine re,
and you could be burned. Get any leak
xed before you drive the vehicle.
If there seems to be no leak, with the engine on,
check to see if the electric engine cooling fans
are running. If the engine is overheating, both fans
should be running. If they are not, your vehicle
needs service.Notice:Engine damage from running your
engine without coolant is not covered by your
warranty.
Notice:Using coolant other than DEX-COOL
®
may cause premature engine, heater core, or
radiator corrosion. In addition, the engine
coolant could require changing sooner, at
30,000 miles (50 000 km) or 24 months,
whichever occurs rst. Any repairs would not
be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your
vehicle.
375

How to Add Coolant to the Coolant
Surge Tank
Notice:This vehicle has a specic coolant ll
procedure. Failure to follow this procedure
could cause your engine to overheat and
be severely damaged.
If you have not found a problem yet, check to see
if coolant is visible in the surge tank. If coolant
is visible but the coolant level is not at or above
the FULL COLD mark, add a 50/50 mixture of
clean, drinkable water and DEX-COOL
®coolant at
the coolant surge tank, but be sure the cooling
system, including the coolant surge tank pressure
cap, is cool before you do it. SeeEngine
Coolant on page 368for more information.If no coolant is visible in the surge tank, add
coolant as follows:
{CAUTION:
Steam and scalding liquids from a hot
cooling system can blow out and burn
you badly. They are under pressure, and if
you turn the coolant surge tank pressure
cap — even a little — they can come out at
high speed. Never turn the cap when the
cooling system, including the coolant
surge tank pressure cap, is hot. Wait for
the cooling system and coolant surge
tank pressure cap to cool if you ever have
to turn the pressure cap.
376

{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can
boil before the proper coolant mixture will.
Your vehicle’s coolant warning system is
set for the proper coolant mixture. With
plain water or the wrong mixture, your
engine could get too hot but you would
not get the overheat warning. Your engine
could catch re and you or others could
be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.
Notice:In cold weather, water can freeze and
crack the engine, radiator, heater core and
other parts. Use the recommended coolant and
the proper coolant mixture.
{CAUTION:
You can be burned if you spill coolant on
hot engine parts. Coolant contains
ethylene glycol and it will burn if the
engine parts are hot enough. Do not spill
coolant on a hot engine.
1. You can remove the
coolant surge tank
pressure cap
when the cooling
system, including
the coolant
surge tank pressure
cap and upper
radiator hose, is no
longer hot.
Turn the pressure cap slowly counterclockwise
about two or two and one-half turns. If you
hear a hiss, wait for that to stop. This will allow
any pressure still left to be vented out the
discharge hose.
377

2. Then keep turning the pressure cap slowly,
and remove it.
3. Fill the coolant surge tank with the proper
mixture, to the FULL COLD mark on the
front of the surge tank. Wait about
ve minutes, then check to see if the level
is below the FULL COLD mark. If the level is
below the FULL COLD mark, add additional
coolant to bring the level up to the mark.
Repeat this procedure until the level remains
constant at the FULL COLD mark for at
least ve minutes.4. With the coolant surge tank pressure cap off,
start the engine and let it run until you can
feel the upper radiator hose getting hot.
Watch out for the engine cooling fans.
By this time, the coolant level inside the
coolant surge tank may be lower. If the level
is lower than the FULL COLD mark, add
more of the proper mixture to the coolant
surge tank until the level reaches the
FULL COLD mark.
5. Then replace the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.
See your dealer, if necessary.
378

{CAUTION:
Using the wrong replacement wheels,
wheel bolts, or wheel nuts on your vehicle
can be dangerous. It could affect the
braking and handling of your vehicle,
make your tires lose air and make you
lose control. You could have a collision in
which you or others could be injured.
Always use the correct wheel, wheel bolts,
and wheel nuts for replacement.
Notice:The wrong wheel can also cause
problems with bearing life, brake cooling,
speedometer or odometer calibration,
headlamp aim, bumper height, vehicle ground
clearance, and tire or tire chain clearance
to the body and chassis.
SeeChanging a Flat Tire on page 418for more
information.
Used Replacement Wheels
{CAUTION:
Putting a used wheel on your vehicle is
dangerous. You cannot know how it has
been used or how far it has been driven.
It could fail suddenly and cause a crash.
If you have to replace a wheel, use a new
GM original equipment wheel.
415

Fuses Usage
6 Emission 1
7 Left Headlamp Low-Beam
8 Horn
9 Right Headlamp Low-Beam
10 Front Fog Lamps
11 Left Headlamp High-Beam
12 Right Headlamp High-Beam
13 Engine Control Module (BATT) (L4)
14 Windshield Wiper
15 Anti-lock Brake System
16 Engine Control Module (IGN 1) (L4)
17 Cooling Fan 1
18 Cooling Fan 2
19 Run Relay
20 IBCM 1
21 IBCM (R/C)
22 Rear Electrical Center 1
23 Rear Electrical Center 2
24 Anti-lock Brake SystemFuses Usage
25 IBCM 2
26 Starter
27 (DIODE) Windshield Wiper
41 Electric Power Steering
42 Transaxle Control Module
43 Ignition Module
44 Fuel Injectors
45 Rear Oxygen Sensors
46 (Resistor) Brake Lamp Diagnostic
47 Daytime Running Lamps
51 Engine Control Module (BATT) (V6)
Relays Usage
28 Cooling Fan 1
29 Cooling Fan Mode Series/Parallel
30 Cooling Fan 2
31 Starter
32 Run/Crank Ignition
33 Powertrain
450

Capacities and Specications
The following approximate capacities are given in English and metric conversions. Please refer to
Recommended Fluids and Lubricants on page 468for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer for more
information.
Automatic Transaxle Complete Overhaul
Automatic Transaxle 4T45-E 7.0 qt 6.6 L
Automatic Transaxle 4T65-E 7.4 qt 7.0 L
Cooling System
2.2L L4 Engine 7.5 qt 7.1 L
3.5L V6 and 3.9L V6 Engines 9.7 qt 9.2 L
Engine Oil with Filter
2.2L L4 Engine 5.0 qt 4.7 L
3.5L V6 and 3.9L V6 Engines 4.0 qt 3.8 L
454