Keys.............................................................. 86
Remote Keyless Entry (RKE) System.......... 87
Remote Keyless Entry (RKE)
System Operation.................................... 88
Doors and Locks.......................................... 91
Door Locks................................................. 91
Power Door Locks....................................... 92
Windows....................................................... 93
Manual Windows......................................... 93
Power Windows.......................................... 94
Sliding Rear Window................................... 94
Sun Visors.................................................. 95
Starting and Operating Your Vehicle........... 95
New Vehicle Break-In.................................. 95
Ignition Positions......................................... 96
Engine Starter Over-Crank Protection.......... 97
Starting the Gasoline Engine....................... 97
Starting the Diesel Engine......................... 100
Engine Alarm and Automatic Shutdown..... 104
High Idle System....................................... 106
Exhaust Restrictor (Engine Warm-Up)........ 108
Engine Checks Before Operating............... 109
Engine Coolant Heater.............................. 111
Diesel Engine Exhaust Brake.................... 112Two-Speed Rear Axle Electric
Shift Control........................................... 113
Air Shift Control (Automatic
Transmission)......................................... 114
Automatic Transmission Operation............. 115
Manual Transmission Operation................. 116
Power Take-Off (PTO)............................... 118
Four-Wheel Drive...................................... 119
Parking...................................................... 125
Parking Brake (With Hydraulic Brakes)...... 125
Parking Brake (with Air Brakes)................. 126
Parking Brake Burnish Procedure.............. 128
Air Suspension.......................................... 129
Parking Over Things That Burn................. 130
Engine Exhaust......................................... 131
Running the Engine While Parked............. 132
Mirrors......................................................... 133
Manual Rearview Mirror............................. 133
Outside Manual Mirrors............................. 133
Outside Power Mirrors............................... 133
Outside Convex Mirrors............................. 134
Outside Heated Mirrors............................. 134
Storage Areas............................................. 135
Center Console Storage Area.................... 135
Section 2 Features and Controls
85
The following tips will help you get good starting in
cold weather.
•Use the recommended engine oil when the
outside temperature drops below freezing.
SeeEngine Oil (Caterpillar
®Diesel Engine) on
page 268orEngine Oil (Gasoline Engine)
on page 268orEngine Oil (DURAMAX
®/Isuzu
Diesel Engine) on page 272. When the
outside temperature drops below 0°F (−18°C),
use of the optional engine coolant block
heater is recommended.
•If you experience longer cranking times, notice
an unusual amount of exhaust smoke or are
at higher altitudes (over 7,000 ft. or 2 135 m),
you may use your optional engine coolant
block heater. SeeEngine Coolant Heater on
page 111.
•SeeWhat Fuel to Use on page 253for
information on what fuel to use in cold
weather.
Cold Weather Starting
(Caterpillar®Diesel)
Because the diesel engine uses compression
ignition, it is harder to start in cold weather than a
gasoline engine. The air intake heater and use
of the proper engine oil, optional engine coolant
heaters and optional ether injection systems
help cold weather starting. See the Caterpillar
®
Diesel Engine Operation & Maintenance Manual
for more information.
Restarting the Diesel Engine While
Moving (Automatic Transmission)
If you have to restart the engine while the vehicle
is moving, you will first have to shift to
NEUTRAL (N). This safety feature prevents
starting the engine when the transmission is in a
drive gear for more information.
102
Stopping the Diesel Engine
1. Set the parking brake and shift to
NEUTRAL (N) or PARK (P).
2. Turn the ignition key to OFF.
If your vehicle has a two-speed axle, see
Two-Speed Rear Axle Electric Shift Control on
page 113.
If you have a Caterpillar
®diesel engine, see your
Caterpillar®Diesel Engine Operation &
Maintenance Manual for additional information.
Diesel Engine Warm-Up
Several factors affect how quickly your diesel
engine warms up. These can include outside
temperature, engine load, idle time and your
vehicle’s option content. Your vehicle may be
equipped with some features that can help
the engine reach operating temperature sooner.
Some of these features are discussed below.Also, remember that an automatic transmission
adds heat to the cooling system through the heat
exchanger in the radiator. Because of this,
vehicles equipped with automatic transmissions
are often able to retain engine coolant heat better
than manual transmission vehicles.
See your Caterpillar
®Operation & Maintenance
manual for additional diesel engine warm-up
information.
If Your Diesel Engine Will Not Start
If you have run out of fuel, seeRunning Out of
Fuel on page 262.
If you are not out of fuel, and your engine will not
start, do this:
Turn your ignition key to RUN. Immediately after
the wait to start light goes off, turn the ignition key
to START.
If the light does not go off, wait a few seconds, then
try starting your engine again. And, see your dealer
as soon as you can for a starting system check.
If the light comes on and then goes off and you
know your batteries are charged, but your engine
still will not start, your vehicle needs service.
103
If the light does not come on when the engine is
cold, your vehicle needs service.
If your batteries do not have enough charge to
start your engine, seeBattery on page 304.
Be sure you have the right oil for your engine, and
that you have changed the oil at the proper
times. If you use the wrong oil, your engine may
be harder to start.
Be sure you are using the proper fuel for existing
weather conditions. SeeWhat Fuel to Use on
page 253.
If the engine starts, runs a short time, then stops,
your vehicle needs service.
{CAUTION:
Do not use gasoline or starting aids, such
as ether, in the air intake. They could
damage your engine. There could also be
a re, which could cause serious personal
injury.
Engine Alarm and Automatic
Shutdown
Your check gages warning light will come on if the
system senses high engine temperature or low
engine oil pressure. If high engine temperature or
low engine oil pressure is detected, you will
also hear a tone alarm at two beats per second.
The alarm and the light will remain on until
the condition is fixed. If the engine temperature or
oil pressure condition worsens, the tone alarm
will go to five beats per second.
If the system senses low engine coolant, the
five beat per second alarm and the low coolant
warning light will come on.
The five beats per second tone alarm means that
your engine will shut down in about 25 to
30 seconds. There is also an engine shutdown
light to indicate that the engine will shut down. See
Engine Shutdown Warning Light on page 177.
104
Pull off the road and shut off the engine. Do
not start it until the reason for the problem is
known, and the problem is fixed. If the engine
shuts down when you are still in traffic, you can
restart the engine and get another 25 to
30 seconds of operation. Do this only if you have
to, since there is a problem that can harm the
engine if it is not fixed. Engine automatic
shutdown, for gasoline engines, requires activation
by your dealer.
Notice:If you try to operate the vehicle after
the engine automatically shuts down, you
may damage the vehicle. Have your vehicle
repaired as soon as possible.Ambulance, Fire, and Rescue Packages
Your check gages warning light will come on if
the system senses high engine temperature or low
engine oil pressure. If high engine temperature
or low engine oil pressure is detected, you will also
hear a tone alarm at two beats per second. The
alarm and the light will remain on until the
condition is fixed. If the engine temperature or oil
pressure condition worsens, the tone alarm
will go to five beats per second.
If the system senses low engine coolant, the
five beat per second alarm and the low coolant
warning light will come on.
The engine will not shutdown, but you should
have the vehicle checked as soon as you can.
105
Exhaust Restrictor
(Engine Warm-Up)
Exhaust Restrictor
If your vehicle has a Isuzu 6H or Caterpillar®
Diesel Engine, it may have a feature called
an Exhaust Restrictor (NPE), which uses an air
actuated valve in the exhaust system to restrict
exhaust gas flow which enhances the engine and
heater warm-up.
Automatic Quick Warm-Up
If your vehicle has a DURAMAX®6600 engine, it
has a feature called an Automatic Quick
Warm-Up, which uses the turbocharger to restrict
the exhaust gas flow which enhances the
engine and heater warm-up.
In both systems, exhaust restrictor or automatic
quick warm-up, the cold temperature high
idle feature elevates the engines idle speed, up to
1500 rpm, and restricts the exhaust gas flow,
when outside temperatures are below 32°F (0°C),
and the engine coolant temperature is below
certain levels. This feature enhances heater
performance by raising the engine coolant
temperature faster.For all engines this feature is already turned on.
The automatic quick warm-up on the DURAMAX
®
engine can be turned off and on by doing the
following procedure:
1. Turn the ignition to RUN, with the vehicle off.
2. Press the accelerator pedal to the floor
and hold it while quickly pressing and
fully releasing the brake pedal three times in
less than eight seconds.
3. Release the accelerator pedal and start the
engine. The green exhaust brake/restrictor
light below the radio controls will be lit
for 10 seconds.
If this feature is turned off, by doing the
procedure described previously, and then the
engine is started, the exhaust brake/restrictor
light will flash for 10 seconds and then it
will turn off.
When the engine is started, it will slowly increase to
the high idle speed after a delay of a few seconds;
up to about two minutes. For this method to work
properly there must be no throttle or brake pedal
faults, and the throttle pedal must not fall below
75 percent of wide open throttle while pressing the
brake pedal.
108
The engine idle speed will return to normal once
the following conditions are met:
•Once engine coolant temperature reaches
about 150°F (65°C).
•The intake temperature reaches a
certain level.
The high idle speed will be temporarily interrupted
and the engine speed will return to normal if
any of the following conditions occur:
•The brake pedal is applied.
•The accelerator pedal is pressed.
•The automatic transmission is shifted out of
PARK (P) or NEUTRAL (N).
•The clutch pedal on the manual transmission
is pressed.
•Vehicle speed is detected.
Once these conditions no longer exist, the engine
idle speed will slowly increase to high idle after
the normal delay, if the conditions for engine
coolant temperature and air intake temperature
are still met.
Engine Checks Before Operating
When you have started your engine, let it run for
20 to 30 seconds before you put a load on the
engine. But do not leave the vehicle while
the engine is running.
Avoid unnecessary idling of diesel engine
equipped vehicles.
If the engine idles too long, the temperature of the
engine coolant will fall below the normal operating
range. Low engine operating temperature
causes several conditions which affect engine
operation and reduce engine life.
The engine should be permitted to go through a
warm-up period. Operate the vehicle at a minimum
of 600 rpm during the warm-up period. During
this period and during operation, the following
observations should be made.
During this warm-up period, check your warning
lights and gages:
•If oil pressure does not begin to rise within
15 seconds of starting, stop the engine
and find the cause. SeeOil Pressure Gage on
page 175for more information.
109
•If the engine coolant temperature gage needle
goes into the hot area on the gage, stop the
engine and find the cause of the overheating.
SeeEngine Coolant Temperature Gage on
page 173for more information.
•If you have air brakes, the dual-needle air
pressure gage should read at least 115 psi
(790 kPa) for both service systems before you
try to move the vehicle. When air pressure
is below 60 psi (420 kPa), the LOW AIR light
will come on and you will hear a tone
alarm. SeeBrake System Warning Light on
page 169for more information. If the pressure
does not build up or drops during warm-up,
stop the engine and find the cause before you
try to move the vehicle. Recommended air
pressure before driving is 120 psi (830 kPa).
SeeAir Pressure Gage on page 183for
more information.
•The charging system light should come on
when the ignition key is turned to RUN or
START and should go out when the engine is
running above idle. If the light does not go
out or comes back on during normal engine
operation, have the charging system checked
right away. (This light tells you if thegenerator is not charging; it does not reflect
the condition of the battery.) SeeCharging
System Light on page 167for more
information.
•The voltmeter charge indicator gage tells you
the condition of your battery’s charge. The
gage should be in the center area during
engine operation. The red area on the
left indicates an undercharge condition; the
red area on the right indicates an overcharge.
If the gage is in either red area, have the
battery and charging system checked
right away. SeeVoltmeter Gage on page 168
for more information.
Notice:Do not allow the engine to operate at
low idle for more than ve minutes. This
can cause low engine operating temperatures
which can affect engine operation and
reduce engine life. Engine idle speed should
be increased to 1200 rpm whenever extended
idle is required. Once started, the engine
should be placed under load to allow the
engine coolant temperature to reach 150°F
(66°C) before shutting off the engine.
110