2007 CHEVROLET EXPRESS PASSANGER service

Maintenance Schedule................................ 402
Introduction............................................... 402
Maintenance Requirements........................ 402
Your Vehicle and the Environment............ 402
Using the Maintenance Schedule............... 403
Scheduled Maintenance
(Gasoline Engine).................................. 405
Additional Required Services
(Gasoline Engine).................................. 408
Maintenance Footnotes
(Gasoline Engine).................................. 409Owner Checks and Services..................... 411
At the First 100, 1,000 and 6,000 Miles
(160, 1 600 and 10 000 km).................. 411
At Each Fuel Fill....................................... 412
At Least Once a Month............................. 412
At Least Once a Year............................... 413
Recommended Fluids and Lubricants........ 415
Normal Maintenance
Replacement Parts................................. 417
Engine Drive Belt Routing......................... 418
Maintenance Record.................................. 419
Section 6 Maintenance Schedule
401

The services inScheduled Maintenance (Gasoline
Engine) on page 405should be performed
when indicated. SeeAdditional Required Services
(Gasoline Engine) on page 408andMaintenance
Footnotes (Gasoline Engine) on page 409for
further information.
{CAUTION:
Performing maintenance work on a
vehicle can be dangerous. In trying to do
some jobs, you can be seriously injured.
Do your own maintenance work only if
you have the required know-how and the
proper tools and equipment for the job.
If you have any doubt, see your GM
Goodwrench
®dealer to have a qualied
technician do the work. SeeDoing Your
Own Service Work on page 291.
Some maintenance services can be complex.
So, unless you are technically qualified and have
the necessary equipment, you should have
your GM Goodwrench
®dealer do these jobs.When you go to your GM Goodwrench
®dealer for
your service needs, you will know that GM-trained
and supported service technicians will perform
the work using genuine GM parts.
If you want to purchase service information, see
Service Publications Ordering Information on
page 440.
Owner Checks and Services on page 411tells you
what should be checked, when to check it, and
what you can easily do to help keep your vehicle in
good condition.
The proper replacement parts, fluids, and
lubricants to use are listed inRecommended
Fluids and Lubricants on page 415andNormal
Maintenance Replacement Parts on page 417.
When your vehicle is serviced, make sure these
are used. All parts should be replaced and all
necessary repairs done before you or anyone else
drives the vehicle. We recommend the use of
genuine GM parts.
404

Scheduled Maintenance
(Gasoline Engine)
This maintenance section applies to vehicles with
a gasoline engine. If your vehicle has a diesel
engine, see the maintenance schedule section in
the DURAMAX
®Diesel Engine Supplement.
When the change engine oil light comes on, it
means that service is required for your vehicle.
Have your vehicle serviced as soon as possible
within the next 600 miles (1 000 km). It is possible
that, if you are driving under the best conditions, the
engine oil life system may not indicate that vehicle
service is necessary for over a year. However, your
engine oil and filter must be changed at least once
a year and at this time the system must be reset.
Your dealer/retailer has trained service technicians
who will perform this work using genuine parts and
reset the system.If the engine oil life system is ever reset
accidentally, you must service your vehicle within
3,000 miles (5 000 km) since your last service.
Remember to reset the oil life system whenever
the oil is changed. SeeEngine Oil Life System
(Gasoline Engine) on page 306for information
on the Engine Oil Life System and resetting the
system.
When the change engine oil light appears, certain
services, checks, and inspections are required.
Required services are described in the following
for “MaintenanceI” and “MaintenanceII.”
Generally, it is recommended that your first
service be MaintenanceI, your second service
be MaintenanceII, and that you alternate
MaintenanceIand MaintenanceIIthereafter.
However, in some cases, MaintenanceIImay
be required more often.
405

MaintenanceI— Use MaintenanceIif the
change engine oil light comes on within 10 months
since the vehicle was purchased or MaintenanceII
was performed.MaintenanceII— Use MaintenanceIIif the
previous service performed was MaintenanceI.
Always use MaintenanceIIwhenever the message
comes on 10 months or more since the last
service or if the message has not come on at
all for one year.
Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and filter. SeeEngine Oil (Gasoline Engine) on page 303.
Reset oil life system. SeeEngine Oil Life System (Gasoline Engine) on
page 306.An Emission Control Service.••
Lubricate chassis components.See footnote #.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner filter. If necessary, replace filter. SeeEngine
Air Cleaner/Filter on page 308.See footnote (l).•
Rotate tires and check inflation pressures and wear. SeeTire Inspection and
Rotation on page 356and “Tire Wear Inspection” inAt Least Once a Month
on page 412.••
Inspect brake system.See footnote (a).••
406

Scheduled Maintenance (cont’d)
Service MaintenanceIMaintenanceII
Check engine coolant and windshield washer fluid levels and add fluid as
needed.••
Perform any needed additional services. See “Additional Required Services”
in this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Check transmission fluid level and add fluid as needed.•
Inspect shields, vehicles with GVWR above 10,000 lbs (4 536 kg) only.
See footnote (g).•
Inspect throttle system.See footnote (m).•
407

Additional Required Services (Gasoline Engine)
This maintenance section applies to vehicles with a gasoline engine. If your vehicle has a diesel engine,
see the maintenance schedule section in the DURAMAX®Diesel Engine Supplement.
The following services should be performed at the first maintenance service (IorII) after the indicated
miles (kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect fuel system for damage or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Replace engine air cleaner filter. See
Engine Air Cleaner/Filter on page 308.•••
Change automatic transmission fluid and
filter (severe service).See footnote (h).•••
Change automatic transmission fluid
and filter (normal service).•
Replace spark plugs and inspect spark
plug wires.An Emission Control Service.•
Engine cooling system service (or every
five years, whichever occurs first).
An Emission Control Service.
See footnote (i).•
408

Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect engine accessory drive belt.
An Emission Control Service.
See footnote (n).•
Inspect evaporative control system.
An Emission Control Service.
See footnotes † and (k).•••
Maintenance Footnotes
(Gasoline Engine)
This maintenance section applies to vehicles with
a gasoline engine. If your vehicle has a diesel
engine, see the maintenance schedule section in
the DURAMAX
®Diesel Engine Supplement.
†The U.S. Environmental Protection Agency or
the California Air Resources Board has determined
that the failure to perform this maintenance item
will not nullify the emission warranty or limit
recall liability prior to the completion of the
vehicle’s useful life. We, however, urge that all
recommended maintenance services be performed
at the indicated intervals and the maintenance
be recorded.#Lubricate the front suspension, kingpin bushings,
steering linkage, and rear driveline center splines.
(a)Visually inspect brake lines and hoses for
proper hook-up, binding, leaks, cracks, chang,
etc. Inspect disc brake pads for wear and rotors
for surface condition. Inspect other brake
parts, including calipers, parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing
parts, signs of wear, or lack of lubrication. Inspect
power steering lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc.
409

(c)Visually inspect hoses and have them replaced
if they are cracked, swollen, or deteriorated.
Inspect all pipes, ttings, and clamps; replace with
genuine parts as needed. To help ensure proper
operation, a pressure test of the cooling system
and pressure cap and cleaning the outside of the
radiator and air conditioning condenser is
recommended at least once a year.
(d)Inspect wiper blades for wear, cracking,
or contamination. Clean the windshield and wiper
blades, if contaminated. Replace wiper blades
that are worn or damaged. See Windshield Wiper
Blade Replacement on page 344 and Windshield
and Wiper Blades on page 387 for more
information.
(e)Make sure the safety belt reminder light and
all belts, buckles, latch plates, retractors, and
anchorages are working properly. Look for
any other loose or damaged safety belt system
parts. If you see anything that might keep a safety
belt system from doing its job, have it repaired.
Have any torn or frayed safety belts replaced.
Also look for any opened or broken airbag
coverings, and have them repaired or replaced.
The airbag system does not need regular
maintenance.(f)Lubricate all key lock cylinders, hood hinges,
hood prop rod pivot, hood latch assembly,
secondary latch, pivots, spring anchor, release
pawl, rear compartment hinges, latches, locks, fuel
door hinge, and any moving seat hardware. More
frequent lubrication may be required when exposed
to a corrosive environment. Applying silicone grease
on weatherstrips with a clean cloth will make them
last longer, seal better, and not stick or squeak.
(g)Vehicles with Gross Vehicle Weight Rating
(GVWR) above 10,000 lbs (4 536 kg) only: Inspect
shields for damage or looseness. Adjust or
replace as required. This is a Noise Emission
Control Service. Applicable to vehicles sold in the
United States and recommended for vehicles
sold in Canada.
(h)Change automatic transmission uid and lter
if the vehicle is mainly driven under one or
more of these conditions:
-In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C)
or higher.
-In hilly or mountainous terrain.
-When doing frequent trailer towing.
-Uses such as found in taxi, police,
or delivery service.
410