Page 14 of 424

LOCATION OF THE WARNING AND
SPECIFICATION LABELS ..................1-1
SAFETY INFORMATION ..................... 2-1
DESCRIPTION AND MACHINE
IDENTIFICATION ............................... 3-1
Identification number records ............. 3-3
Key identification number ................... 3-5
Vehicle identification number ............. 3-5
Model label ......................................... 3-7
CONTROL FUNCTIONS ...................... 4-1
Main switch ......................................... 4-1
Indicator and warning lights ................ 4-3
Handlebar switches ............................ 4-9
Throttle lever .................................... 4-13
Speed limiter .................................... 4-15
Clutch lever ...................................... 4-17
Brake lever ....................................... 4-17Brake pedal ...................................... 4-19
Parking brake lever .......................... 4-21
Shift pedal ........................................ 4-25
Reverse knob ................................... 4-25
Fuel tank cap .................................... 4-27
Seat .................................................. 4-29
Front shock absorber adjustment ..... 4-31
Adjusting the rear shock absorber .... 4-33
PRE-OPERATION CHECKS ................ 5-1
Front and rear brakes ......................... 5-7
Fuel .................................................. 5-13
Engine oil .......................................... 5-17
Coolant ............................................. 5-19
Chain ................................................ 5-23
Throttle lever .................................... 5-23
Tires ................................................. 5-25
How to measure tire pressure .......... 5-29
Tire wear limit ................................... 5-31
Fittings and fasteners ....................... 5-31
EBU00150
CONTENTS
1
2
3
4
5
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Idle speed adjustment ...................... 8-65
Valve clearance adjustment ............. 8-67
Throttle lever adjustment .................. 8-69
Front and rear brake pad
inspection ....................................... 8-71
Brake fluid level inspection ............... 8-73
Brake fluid replacement .................... 8-77
Front brake lever free play ............... 8-79
Brake pedal height adjustment ......... 8-81
Parking brake adjustment ................. 8-83
Adjusting the rear brake light switch . 8-87
Clutch lever free play adjustment ..... 8-89
Drive chain slack check .................... 8-91
Adjusting the drive chain slack ......... 8-93
Lubricating the drive chain ............... 8-97
Cable inspection and lubrication .... 8-101
Brake and shift pedal/brake and
clutch lever lubrication .................. 8-103
Front upper and lower arm pivot
lubrication ..................................... 8-105
Rear arm pivot lubrication .............. 8-107Wheel removal ............................... 8-111
Wheel installation ........................... 8-113
Battery ............................................ 8-115
Battery maintenance ...................... 8-119
Fuse replacement ........................... 8-121
Replacing a headlight bulb ............. 8-125
Headlight beam adjustment ............ 8-131
Tail/brake light ................................ 8-131
Troubleshooting .............................. 8-133
Troubleshooting chart ..................... 8-137
CLEANING AND STORAGE ................ 9-1
A. CLEANING ..................................... 9-1
B. STORAGE ..................................... 9-7
SPECIFICATIONS .............................. 10-1
Conversion table ................................. 11-1
9
10
11
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3-1
EBU00320
DESCRIPTION AND MACHINE
IDENTIFICATION
1. Seat 9. Clutch lever
2. Headlight 10. Parking brake lever
3. Brake pedal 11. Main switch
4. Engine oil tank 12. Brake lever
5. Coolant reservoir 13. Throttle lever
6. Idle adjusting screw 14. Reverse knob
7. Tail/brake light 15. Fuel tank cap
8. Shift pedal 16. Handlebar switches
NOTE:
The machine you have purchased may differ
slightly from those shown in the figures of this
manual.
12
3
e y
r t 0q
w 9
8
6745
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Page 78 of 424
4-21
1. Parking brake lever (Locked position)1. Levier de frein de stationnemento (frein serrè)1. Palanca del freno de estacionamiento (posición de bloqueo)
1. Parking brake lever (Unlocked position)
1. Levier de frein de stationnemento (frein relâché)1. Palanca del freno de estacionamiento (posición de desblo-
queo)
EBU14072
Parking brake lever
Use the parking brake when you have to start
the engine or park the machine, especially on a
slope. To apply the parking brake, move the
parking brake lever in direction
a. To release
the parking brake, move the parking brake lever
in direction b.
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4-23
w
8Always set the parking brake before start-
ing the engine. The ATV could start mov-
ing unexpectedly if the parking brake is
not applied. This could cause loss of con-
trol or a collision.
8Always be sure you have released the
parking brake before you begin to ride.
The brake could overheat if you ride the
ATV without releasing the parking brake.
You could lose braking performance
which could cause an accident. You could
also wear out the brakes prematurely.
1S3-9-60 4 6/7/05 9:37 AM Page 4-23
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5-1
EBU01130
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Front brake9Check operation, free play, fluid level and fluid leakage. 5-7–5-11
9Fill with DOT 4 brake fluid if necessary. 8-71–8-81
Rear brake9Check operation, free play, fluid level and fluid leakage. 5-7–5-11
9Fill with DOT 4 brake fluid if necessary. 8-71–8-81
Clutch9Check operation, condition and lever free play. 8-89
Parking brake9Check operation, condition and cable length. 8-83–8-85
Fuel 9Check fuel level.
9Fill with fuel if necessary.5-13–5-15
Engine oil9Check oil level.
9Fill with oil if necessary.5-17, 8-21
Coolant reservoir 9Check coolant level in reservoir.
9Fill with coolant if necessary.5-19, 8-37–8-47
Drive chain9Check chain slack and condition.
9Adjust if necessary.5-23, 8-91–8-99
Throttle9Check for proper throttle cable operation and free play. 5-23, 8-69
Wheels and tires9Check tire pressure, wear and damage. 5-25–5-31, 8-111–8-113
Fittings and fasteners9Check all fittings and fasteners. 5-31
Lights and switches9Check for proper operation. 5-31, 8-125–8-131
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6-3
EBU15901
Starting the engine
w
Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or
do not work smoothly, you could be unable
to control the ATV, which could lead to an
accident or collision.
1. Set the parking brake.
2. Turn the main switch to “ON” and the
engine stop switch to “RUN”.
cC
The engine trouble warning light and the fuel
level warning light should come on, and then
go off.
If a warning light does not go off, see page
4-7 for the corresponding warning light cir-
cuit check.
3. Shift the transmission into neutral.
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6-25
1. Locked position1. Verrouillé1. Posición bloqueada
EBU15970
Parking
When parking, stop the engine, shift into first
gear, and then apply the parking brake.
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