Page 9 of 158

Front fork inspection ...................................6-31vxys QksdZ dh tk¡pSteering inspection.....................................6-32LVs;¯jx dh tk¡pWheel bearings..........................................6-33ifg, dh cs;¯jxBattery .......................................................6-33cSV~jhFuse replacement.......................................6-36¶;wt+ dks cnyukHeadlight bulb replacement........................6-37gSM ykbV ds cYc dk cnyukTurn signal and taillight bulb replacement ...6-39eqM+us okys ¼VuZ½ flXuy rFkk ihNs dh ykbV ds cYc dks
cnyukFront wheel removal....................................6-40vxys ifg, dks gVkukFront wheel installaion................................6-41vxys ifg, dks yxkukRear wheel removal....................................6-42fiNys ifg, dks gVkukRear wheel installation...............................6-44fiNys ifg, dks yxkuk
fo"k; & lwph
TABLE OF CONTENTS
Clutch lever free play adjustment..............6-22
Dyp yhoj dh
Ýh Iys ,sM~tLVesaV
Front brake adjustment................... ......6-22vxyh czsd dh ,sM~tLVesaVRear brake adjustment............................6-23fiNyh cszd dh ,sM~tLVesaVBrake light switch adjustment..................6-24czsd ykbV cVu ¼fLop½ dh ,sM~tLVesaVChecking the brake shoes.......................6-24czsd 'kwt dh tk¡pDrive chain slack check...........................6-25MªkbZo pSu dh
PG1_55.pmd9/24/2005, 7:52 AM 7
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1. Bezel
cst+y
Headlight bulb replacementgSM ykbZV ds cYc dks cnyukIf the headlight bulb burns out,
replace the bulb as follows;fn gSM ykbZV dk cYc [kjkc gks tkrk gS
rks bls uhps nh xbZ fof/k ls cny nsa %1. Remove the two screws from
the bezel assy of the headlight.
ct+y vlsEcyh ds nks isapks dks [kksy
dj gVk ysaA
2. Unscrew the bulb holder from
reflector assy.
cYc gksYMj dks fjQysDVj&vlsEcyh
esa ls [kksydj fudky ysaA
CAUTION :Do not use fuse of higher
amperage rating than those
recommended. Substitution of a
fuse of improper rating can
cause extensive electrical
system damage and possibly a
fire. lko/kkuh %izLrkfor fd;s x;s ¶;wt+ ds vfrfjDr]
dksbZ nwljk mPp ,eih;j ek=kk dk ¶;wt+
iz;ksx u djsaA fodYi ds :i esa vuqfpr
ek=kk dk ¶;wt+ fctyh ds foLr r iz.kkyh
dks uqdlku igqapk ldrk gS vkSj laHkor%
blls vkx Hkh yx ldrh gSASpecified fuse
fufnZ"V fd;k x;k ¶;wt
: 10A
+
;fn ¶;wt+ mM+ x;k gks] rks eSu fLop dks
?kqekdj can dj nsa vkSj l£dV dks tk¡p
ds fy, can dj nsaA leqfpr ^,Eih;j* dk
u;k ¶;wt yxk;saA cVuksa dk ?kqek,a vkSj
ns[ksa fd D;k fctyh ds lalk/ku Bhd rjg
ls dke dj jgs gSaA ;fn rqjar ¶;wt+ fQj
ls mM+ tkrk gS rks okbZñ,eñvkbZñ,lñ Mhyj
ls fQj ls lEidZ djsaA
PERIODIC MAINTENANCE AND MINOR REPAIR
lkef;d j[kj[kko rFkk ekewyh ejEer
6.37
1
pg56_96.pmd9/24/2005, 7:53 AM 73
Page 76 of 158
1. Bulb
cYc
WARNINGKeep flammable products and
your hands away from the bulb
while it is on, as it is hot. Do not
touch the bulb until it cools
down. psrkouh %ftl le; cYc ty jgk gks vkSSj xeZ gks
rks Toyu'khy oLrqvksa vkSj vius gkFkksa dks
blls nwj j[ksaA ml oDr rd cYc dks
gkFk u yxk,a tc rd ;g BaMk u gks
tk,A
1. Bulb holder
cYc gksYMj
3. Remove the defective bulb.
[kjkc+ cYc dks ckgj fudky ysaA
4. Put a new bulb into position
and secure it in place with the
bulb holder.
u;s cYc dks mfpr LFkku ij yxk,a
vkSj cYc gksYMj ds lkFk mls lqjf{kr
LFkku ij j[k nsaA
5. Install the Bezel Assy.
ct+y vlsEcyh dks yxk,aA
6. If the headlight beam
adjustment is necessary, ask
a YMIS dealer to make
adjustment.
;fn gSMykbZV dh che dh ,M~tLVesaV
djuk vko';d gks rks
okbZñ,eñvkbZñ,lñ Mhyj ls bls
^,M~tLV* djus dks dgasA
6.38
PERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
1
1
pg56_96.pmd9/24/2005, 7:53 AM 74
Page 77 of 158
1. Indicator Screw (x 2)
baMhdsVj ds isp
(x 2)
Turn signal and taillight bulb
replacement?kqekonkj ladsrd ¼flXuy½ rFkk fiNyh
^ykbV* dss cYc dks cnyukA1. Remove the screw and the
lense.
isapks vkSj ySal dks [kksydj vyx dj
ysaA
2. Push the bulb inward and turn
it counterclockwise.
cYc dks vanj dh rjQ nck,a vkSj
bls nkb± ls ckb± vksj ?kqek,aA
3. Place a new bulb inward and
turn it clockwise until it
engages into the socket.
1. Taillamp Screws (x 2)
ihNs ds ySai ds isap
(× 2 )
CAUTION :Do not overtighten the screws as
the lense may break. lko/kkuh %isapks dks t:jr ls T;knk u dls vU;Fkk
ySal VwV ldrk gSA3.
lkWdsV esa u;k cYc yxk nsaaA cYc dks
vanj dh rjQ nck,a vkSj blss ckb± ls
nkb± vksj rc rd ?kqek,a tc rd ;g
lkWdsV ds vanj Bhd rjg ls cSB u
tk,A
4. Install the lense and the
screws.
ySal vkSj isapks dks fQj ls yxk nsaA
6.39
PERIODIC MAINTENANCE AND MINOR REPAIR
lkef;d j[kj[kko rFkk ekewyh ejEer
1
1
pg56_96.pmd9/24/2005, 7:53 AM 75
Page 94 of 158
Wheels:
Type:
FrontSpoke wheel
RearSpoke wheel
Size: Front1.60 × 18
Rear1.60 × 18
Brake:
Front :
Type Drum brake
operationright Hand lever
Rear :
Type Drum brake
OperationRight foot operation
Suspention :
Front Telescopic fork
RearSwing arm
Shock absorber:
Front Coil spring/oil damper
RearCoil spring/oil damperWheels travel:
Front 110 mm
Rear 70 mm
Electrical:
Ignition system:CDI (Digitally
Controlled)
Generator system:
Type Flywheel magneto
Standard output 12V
Battery:
Type Lead acid
Voltage, capacity 12V 2.5AH
Bulb voltage, Wattage × Quantity:
Headlight12V 35W/35W × 1
Tail/Brake light 12V 21W/5W × 1
Front flasher light 12V 10W × 2
Rear flasher light 12V 10W × 2
Meter light 12V 2W × 1
Neutral indicator light 12V 3.4W × 1
High beam indicator light 12V 3.4W × 1
Turn indicator light 12V 3.4W × 1
Fuse:
Main 10A
8.5
SPECIFICATIONSfo'ks"k fooj.k
pg56_96.pmd9/24/2005, 7:54 AM 92
Page 102 of 158

WARRANTY
9.7
okjaVhWARRANTY ON PROPRIETARY ITEMSizksijk;Vjh mRiknksa ij okjaVh%&Warranty claims in respect of proprietary items like Tyres, Tubes, Battery and Spark Plug are warranted by their
respective manufacturers and shall be claimed on directly by the customer as per their warranty terms. YAMAHA
and its Authorised Dealers will give all assistance in taking up such claims with the manufacturer of said items.LokfeRo vkbVe¨a ¼ççkWbZVjh vkbZVeks½ tSls Vk;j] V~;wc] cSVjh v©j LikdZ Iyx ls lacaf/kr okjaVh nkos ¼Dyse½ muds fuekZrkv¨a ds
’'krks± o fu;eksa ds
vuqlkj
miHkksDrk }kjk muls lh/ks gh fy;k tk;sxkA ;kekgk v©j blds vf/kÑr Mhyj] mij¨Dr oLrqv¨a ds fuekZrkv¨a ds lkFk] bl rjg ds nkoksa
¼Dysel½ ds fuiVkjs fy, miHkksDrk dh lgk;rk djsaxsaA
THIS WARRANTY SHALL NOT BE APPLICABLE TO;g *okjaVh^ fuEu ifjfLFkfr;ksa esa ykxw ugh gksxh tSls %1. Normal maintenance operations such as Engine tune-up, Decarbonising, Fuel System Cleaning, Wheels,
Brakes and Clutch adjustments as well as any other normal adjustment.
lkekU; ejEer ds dk;Z] tSls fd batu dh V~;w¯ux] fMdkcksZukb¯tx] b±/ku iz.kkyh dh lQkbZ] ifg;¨a] czsd v©j Dyp dh ,MtLVeSaV ds
lkFk&lkFk dksbZ nwljh lk/kkj.k ,MtLVeSaVA
2. Normal replacement of service wear and tear items, i.e. Break Shoes, Fasteners/Shims/Washers, Gaskets
and Rubber or Plastic Components, ( other than tyres & tubes ) oil seals, Cables electrical wiring and
Electrical Items like Bulbs, Filters, Spark Plugs, Drive Chain, Sprocket, Clutch plate, Race Bearing & Element
Air Cleaner and wheel rim misalignment or bend.
eksVjlkbZfdy pykus ds n©jku f?kls rFkk [kjkc gq, ikVZ~l mnkgj.kr% czsd
'kwt+] QkLVulZ@f
'kel@ok
'klZ] xSlfdV rFkk jcM+ ;k IykfLVd
ds daiksusaV ¼Vk;j o V;wc ds bZykok½] vkW;y lhYl] rkjsa v©j bySDVªhdy vkbVe&tSls fd cYc] fQYVj] LikdZ Iyx] Mªkbo&psu] LçkWfdV]
Dyp IysV~l] jsl cs;¯jx vkSj ,yhesaV ,;j Dyhuj rFkk Oghy fje dh felvykbZueSaV ;k Vs<+k gksukA
pg97_103.pmd9/24/2005, 8:39 AM 101
Page 140 of 158
PRE-DELIVERY INSPECTION REPORT
10-34
C. ELECTRICAL
a. Ignition Switch Operation
b. Left Hand Switch Operation & Pass Beam
Horn
Indicator Head Light
c. All Bulbs - Functioningd. Battery
Electrolyte Level
Specific Gravity Routing of Breather Pipe Fuse Routing of Positive Wire (Red) Below Breather Pipe
D. ROAD TEST
a. Starting
b. Gear Shifting Operationc. Clutch Operationd. Application of Brakes (Front and Rear)e. Speedo/ Odo Meter OperationEXPLAINED BY:SIGNATURE :NAME :
MAIN SELLING DLR'S STAMP, SIGN & CODE
CUSTOMER’S SIGNATURE:
SERVICE2.pmd9/24/2005, 8:01 AM 4