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fy, batu ds uhps ,d LVS.M yxk ysaaA
vxys QksdsZa ds fupys fljs dks idM+ dj
j[ksa vkSj mUgsa vkxs rFkk ihNs dh vksj
pykus dk iz;Ru djsaA ;fn fdlh rjg
dk Lora=k ¼Ýh½ Iys eglwl fd;k tk jgk
gks rks okbZñ,eñvkbZñ,lñ Mhyj ls LVs;¯jx
dh tk¡p djus vkSj ^,MtLV* djus dks
dgsaA ;fn vkxs dk ifg;k gVk fn;k tk,
rks tk¡p djuk vklku gks tkrk gSA WARNINGSecurely support the Motorcycle
so there is no danger of it falling
over. psrkouheksVjlkbfdy dks lqjf{kr rjhds ls lgkjk
nsdj j[ksa rkfd blds iyV dj fxjus
dk [krjk u jgsA
Steering inspectionLVs;¯jx dh tk¡pPeriodically inspect the condition
of the steering. Worn out or loose
steering bearings may be
dangerous. Place a stand under
the engine to raise the front wheel
off the ground. Hold the lower end
of the front forks and try to move
them forward and backward. If any
free play can be felt, ask a YMIS
dealer to inspect and adjust the
steering. Inspection is easier if the
front wheel removed.le;≤ ij LVs;¯jx dh fLFkfr dk
fujh{k.k djrs jgasA LVs;¯jx dh f?klh gqbZ
vFkok
vxys ifg, dks t+ehu ls Åij mBkus ds
6.32
CAUTION :If any damage or unsmooth
movement is found with the front
fork, consult a YMIS dealer. lko/kkuh %;fn vxys QksdZ dks dk;Z djus esa dksbZ
:dkoV vk jgh gS vFkok ;g dgha ls
{kfrxzLr gk x;k gS rks okbZñ,eñvkbZñ,lñ
Mhyj ls ijke'kZ ysaAPERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
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Antidote
fo"k uk'kd %
EXTERNAL: Flush with water.ckgjh ¼okg~;½ %
ikuh ls vPNh rjg ls
/kks ysaA
INTERNAL: Drink large quantities
of water or milk. Follow with milk
of magnesia, beaten egg, or
vegetable oil. Call a physician
immediately.vkarfjd %
cgqr vf/kd ek=kk esa ikuh
vFkok nw/k ih ysaA ckn esa lQsn feV~Vh
;qDr nw/k] QsaVk gqvk vaMk vFkok ouLifr
rsy dk lsou djsaA fpfdRld dks rqjar
cqyk ysaA
EYES: Flush with water for 15
minutes and get prompt medical
attention Batteries produce
explosive gases. Keep sparks,
flame, cigarettes etc., away.
Ventilate when charging or using
in an enclosed space. Always
shield your eyes when working
near batteries. KEEP OUT OF
REACH OF CHILDREN.
vk¡[kas % vk¡[kksa dks
15
feuV rd ikuh ls
vPNh rjg ls /kks,a vkSj tYnh ls MkDVj
dks fn[kk,aA cSV~jh] ls foLQksVd xSsl
fudyrh gS] fpaxkjh vkx dh yiV ¼ykS½
rFkk flxjsV bR;kfn ls bls nwj j[ksaA
can LFkku ij bls pkt+Z djrs le;
vFkok iz;ksx djrs le; gok ds vkus&tkus
ds LFkku dks [kqyk j[ksaA cSV~jh ds ut+nhd
dke djrs le; ges'kk viuh vk¡[kksa dks
gh j[ksaA
ENSURE THAT BATTERY ELECTROLYTE LEVEL IS MAINTAINED BETWEEN
MAX. AND MIN. MARKS. IF REQUIRED, ADD DISTILLED WATER ONLY
6.34
WARNINGBattery electrolyte is poisonous
and dangerous, causing severe
burns, etc. It contains sulfuric acid.
Avoid contact with skin, eyes or
clothing. psrkouhcSV~jh dk ^bysDV ªksykbZV* fo"kSyk vkSj
[krjukd gksrk gS ftlds laidZ esa vkuss
ij rst tyu bR;kfn gksrh gSA blesa
lY¶;wfjd vEy gksrk gSA bls Ropk]
vk¡[kksa rFkk diM+ksa ds lkFk laidZ gksus ls
cpk,aAPERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
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Replenishing the battery fluidcSV~jh esa nzo ¼¶Y;wM½ dks iqu% HkjukA poorly maintained battery will
corrode and discharge quickly. The
battery fluid should be checked at
least once a month. The level
should be between the minimum
level and maximum level marks.
Use only distilled water if refilling
is necessary.lgh rjg ls ns[kHkky u djus ij cSV~jh
tax idM+ ysrh gS vkSj tYnh fMLpkt+Z gks
tkrh gSA cSV~jh ds nzo dks eghus esa de
ls de ,d ckj vo'; tk¡p ysuk pkfg,A
nzo dk Lrj ¼ysoy½ U;wre rFkk vf/kdre
fpUgksa ds e/; gksuh pkfg,A bls fQj ls
Hkjus ds fy, dsoy fMfLVYM okWVj dk
iz;ksx djsaA CAUTION :Normal tap water contains
minerals which are harmful to a
battery; therefore, refill only with
distilled water.
lko/kkuh %
Vadh ds lk/kkj.k ikuh esa [kfut inkFkZ
gksrs gSaA tks cSV~jh ds fy, gkfudkjd gks
ldrs gSaA blfy, dsoy fMfLVYM okWVj
ls gh bls iqu% HkjsA
WARNING
psrkouhbl ckr dk /;ku j[ksa fd cSV~jh dk nzo
eksVjlkbfdy dh pSu ij u fc[kjus
ik,A cSV~jh dk ¶Y;wM pSu dks det+ksj
dj ldrk gS] ftlls pSu dh dke djus
dh fe;kn de gks ldrh gS vkSj laHkor%
blls dksbZ nq?kZVuk Hkh ?kV ldrh gSA
lqfuf'pr djsa fd ^bysDV ªksykbZV* dk Lrj U;wure rFkk vf/kdre fu'kkuksa ds chp esa gh jgsA
;fn t+:jr iM+s rks dsoy ^fMfLVYM okWVj* dk gh iz;ksx djsaA
6.35
Take care not to spill battery fluid
on the chain causing shorter chain
life and possibly result in an
accident.
PERIODIC MAINTENANCE AND MINOR REPAIR
lkef;d j[kj[kko rFkk ekewyh ejEer
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Page 76 of 158
1. Bulb
cYc
WARNINGKeep flammable products and
your hands away from the bulb
while it is on, as it is hot. Do not
touch the bulb until it cools
down. psrkouh %ftl le; cYc ty jgk gks vkSSj xeZ gks
rks Toyu'khy oLrqvksa vkSj vius gkFkksa dks
blls nwj j[ksaA ml oDr rd cYc dks
gkFk u yxk,a tc rd ;g BaMk u gks
tk,A
1. Bulb holder
cYc gksYMj
3. Remove the defective bulb.
[kjkc+ cYc dks ckgj fudky ysaA
4. Put a new bulb into position
and secure it in place with the
bulb holder.
u;s cYc dks mfpr LFkku ij yxk,a
vkSj cYc gksYMj ds lkFk mls lqjf{kr
LFkku ij j[k nsaA
5. Install the Bezel Assy.
ct+y vlsEcyh dks yxk,aA
6. If the headlight beam
adjustment is necessary, ask
a YMIS dealer to make
adjustment.
;fn gSMykbZV dh che dh ,M~tLVesaV
djuk vko';d gks rks
okbZñ,eñvkbZñ,lñ Mhyj ls bls
^,M~tLV* djus dks dgasA
6.38
PERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
1
1
pg56_96.pmd9/24/2005, 7:53 AM 74
Page 78 of 158
1. Brake cable adjusting nut
czsd dh rkj dk ,M~t¯LVx uVA
1. Place the Motorcycle on the
centerstand.eksVjlkbfdy dks chp okys LVS.M ij
yxkdj [kM+k djsaA
2. Fully loosen the brake cable
adjusting nut at the wheel hub
and remove the cable from the
brake cam lever.
ifg, ds gc ij yxs czsd dh rkj ds
,M~t¯LVx uV dks iwjk [kksy ysa vkSj
rkj ¼dscy½ dks cszd ds dSe yhoj esa
ls ckgj fudky ysaA
Front wheel removalvxys ifg, dks gVkuk WARNING It is advisable to have a YMIS
dealer service the wheel.
Securely support the
Motorcycle so there is no
danger of it falling over. psrkouh
mi;qDr ;gh gS fd okbZñ,eñvkbZñ,lñ
Mhyj ls gh ifg, dh ^l£ol* djkbZ
tk,A
eksVjlkbfdy dks lqjf{kjr rjhds ls
lgkjk nsa rkfd bls iyV dj fxjus
dk [krjk u jgsA
6.40
PERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
1
pg56_96.pmd9/24/2005, 7:53 AM 76
Page 80 of 158

Rear wheel removalfiNys ifg, dks gVkuk
WARNING
It is advisable to service the
wheel by YMIS dealer.
Securely support the
Motorcycle so there is no
danger of it falling over. psrkouh
mi;qDr ;gh gS fd ifg, dh ^l£ol*
okbZñ,eñvkbZñ,lñ Mhyj ls gh djkbZ
tk,A
eksVjlkbfdy dk lqjf{kr rjhds ls
lgkjk nsdj [kM+k djsaA rkfd bls
iyV dj fxjus dk [krjk u jgsA
Axle nut torque
,Dly ds uV dk VkdZ %
33 ft.-lb (4.55 m-kg)
2. Make sure the axle nut is
properly torqued and a new
cotter pin is installed.
;g lqfuf'pr djsa fd ,Dly ds uV
dks lgh rjhds ls dlk
gqvk gks vkSj
ml ij u;k dkWVj fiu yxk gksA
WARNINGAlways use a new cotter pin. psrkouhges'kk dkWVj fiu dk iz;ksx djsaA3. Adjust the free play in the brake
lever.
czsd yhoj ds Ýh&Iys dks ,M~tLV
djsaA
1. Nut
uV
2. Cotter pin
dkWVj fiu
3. Tension bar
Vsa'ku ckj
1. Place the Motorcycle on the
centerstand.
eksVjlkbfdy dks chp ds LVS.M ij
[kM+k djsaA
2. Remove the cotter pin and nut.
Then remove the tension bar
from the brake shoes plate.
dkWVj fiu vkSj uV dks gVk nsaA mlds
ckn 'kw&IysV esa ls ^Vsa'ku&ckj* dks
ckgj fudky ysaA
6.42
PERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
2
1
3
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Rear wheel installationfiNys ifg, dks yxkuk1. Install the rear wheel and the
axle.
fiNys ifg, vkSj ,Dly dks yxk;saA
2. Install the axle nut.
,Dly ds uV dks yxk;saA
3. Insert the brake rod into the
brake cam lever and install the
brake free play adjusting nut.
czsd dh NM+ dks cszd ds dSe yhoj esa
cSBk,a ¼Mkysa½ vkSj ^czsd Ýh Iys ,M~t¯LVx
uV dks* ogka yxk nsaA
4. Install the tension bar on to the
brake shoe plate and tighten
the tension bar nut to the
specified tightening torque.
czsd 'kw IysV ij Vsa'ku ckWj dks yxk;sa
rFkk dk Vsa'ku ckWj uV dks fu£n"V
VkdZ ij dl nsaA
5. Take the Motorcycle off the
centerstand.
eksVjlkbfdy dks lsaVj LVS.M ls uhps
mrkj nsaA
Specified torque
fu£n"V VkdZ %
Tension bar nut
Vsa'ku&ckj dk uV %
14 ft-lb (1.9 mkg)
Axle nut
,Dly uV %
65 ft-lb (9.05 mkg)
6. Tighten the axle nut to the
specified tightening torque.
Then install a new cotter pin.
,Dly ds uV dks fu£n"V VkdZ rd ys
tkdj vPNh rjg ls dl nsaA
rRi'pkr~ u;k dkWVj fiu yxk,aA
WARNINGAlways use a new cotter pin. psrkouhges'kk u;s dkWVj&fiu dk iz;ksx djsaA7. Adjust the rear brake pedal free
play. (See page 6-23)
fiNyh czsd&iSMy dh Lora=k ¼Ýh½ Iys
dks ,M~tLV djsaA
¼i "B la[;k
6-23
ns[ksaa½
WARNINGCheck the operation of the brake
light after adjusting the rear
brake. psrkouhfiNyh czsd dks ,M~tLV djus ds ckn
czsd ykbV dh dk;Z&iz.kkyh dh tk¡p djsaA
6.44
PERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
pg56_96.pmd9/24/2005, 7:53 AM 80
Page 84 of 158
Enough fuel
Go to compression check
No fuel
Supply fuel
Engine doesn’t start, go to
compression check.
There is compression
Go to Ignition check.
No compression
Ask YMIS dealer to inspect.
Wipe clean with dry cloth
and correct spark plug
or replace spark plug.
Wet
Open the throttle halfway
and start the engine.If Engine does not start
Contact YMIS dealer.
Ask YMIS
dealer to inspect.
Dry with
Black Soot
Check if there is fuel
in the fuel tankUse kick starter.Remove spark
plug and check
electrode.
Troubleshooting chart - For Starting
WARNINGNever Check the fuel system while smoking or in the vicinity of an open flame.
1. Fuel
2. Compression
3. Ignition
6.46
PERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
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