TABLE OF CONTENTS
Battery .......................................... 6-28
Replacing the fuse ........................ 6-30
Replacing the headlight bulb ........ 6-31
Replacing the tail/brake light
bulb ........................................... 6-32
Replacing a turn signal light
bulb ........................................... 6-33
Replacing the auxiliary light
bulb ........................................... 6-33
Front wheel ................................... 6-34
Rear wheel ................................... 6-36
Troubleshooting ............................ 6-37
Troubleshooting chart ................... 6-38
MOTORCYCLE CARE AND
STORAGE.......................................... 7-1
Care ................................................ 7-1
Storage ...........................................7-3
SPECIFICATIONS ............................. 8-1
CONSUMER INFORMATION............. 9-1
Identification numbers .................... 9-1
U3D9E0E0.book Page 2 Saturday, December 25, 2004 11:35 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-33
6
EAU24202
Replacing a turn signal light
bulb 1. Remove the turn signal light lens
by removing the screw.
2. Remove the defective bulb by
pushing it in and turning it counter-
clockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw.CAUTION:
ECA11190
Do not overtighten the screw, other-wise the lens may break.
EAU37270
Replacing the auxiliary light
bulb If the auxiliary light bulb burns out, re-
place it as follows.
1. Remove the headlight unit by re-
moving the screws.
2. Remove the socket (together with
the bulb) by pulling it out.3. Remove the defective bulb by pull-
ing it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the
bulb) by pushing it in.
6. Install the headlight unit by install-
ing the screws.
1. Screw
1. Screw
1. Auxiliary light bulb socket
1. Auxiliary light bulb
U3D9E0E0.book Page 33 Saturday, December 25, 2004 11:35 AM
SPECIFICATIONS
8-2
8
Chassis:Frame type:
Diamond
Caster angle:
26.33 °
Trail:
90.0 mm (3.54 in)Front tire:Type:
With tube
Size:
2.75-18 42P
Manufacturer/model:
CHENG SHIN/SAKURA S-901
Manufacturer/model:
PIRELLI/CITY DEMONRear tire:Type:
With tube
Size:
90/90-18 57P
Manufacturer/model:
CHENG SHIN/SAKURA S-180
Manufacturer/model:
PIRELLI/CITY DEMONLoading:Maximum load:
200 kg (441 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)Front:
175 kPa (25 psi) (1.75 kgf/cm²)
Rear:
200 kPa (29 psi) (2.00 kgf/cm²)
Loading condition:
90–200 kg (198–441 lb)
Front:
175 kPa (25 psi) (1.75 kgf/cm²)
Rear:
280 kPa (41 psi) (2.80 kgf/cm²)
Front wheel:Wheel type:
Cast wheel
Rim size:
J18x1.60Rear wheel:Wheel type:
Cast wheel
Rim size:
J18x1.85Front brake:Type:
Single disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 3 or 4Rear brake:Type:
Drum brake
Operation:
Right foot operation
Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
110.0 mm (4.33 in)Rear suspension:Type:
Swingarm
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
105.0 mm (4.13 in)Electrical system:Ignition system:
DC. CDI
Charging system:
AC magnetoBattery:Model:
CB5L-B
Voltage, capacity:
12 V, 5.0 AhHeadlight:Bulb type:
Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 35 W/35.0 W × 1
Tail/brake light:
12 V, 5.0 W/21.0 W × 1
Front turn signal light:
12 V, 10.0 W × 2
chapter8 Page 2 Friday, January 7, 2005 4:05 PM
INDEXAAir filter element, cleaning..................... 6-11
Auxiliary light bulb, replacing ................ 6-33BBattery................................................... 6-28
Brake and clutch levers, checking and
lubricating ........................................... 6-25
Brake and shift pedals, checking and
lubricating ........................................... 6-24
Brake fluid, changing ............................ 6-21
Brake fluid level, checking .................... 6-20
Brake lever .............................................. 3-5
Brake pads and shoes, checking .......... 6-20
Brake pedal ............................................. 3-5
Brake pedal free play, adjusting............ 6-18CCables, checking and lubricating .......... 6-24
Carburetor, adjusting ............................ 6-12
Care ........................................................ 7-1
Carrier ................................................... 3-10
Catalytic converter .................................. 3-7
Centerstand, checking and
lubricating ........................................... 6-26
Clutch lever ............................................. 3-4
Clutch lever free play, adjusting ............ 6-17
Cowling and panels, removing and
installing................................................ 6-5DDimmer switch ........................................ 3-4
Drive chain, cleaning and lubricating .... 6-23
Drive chain slack ................................... 6-22EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-13Engine oil ................................................ 6-9
Engine, starting a warm .......................... 5-2
FFront brake lever free play,
checking ............................................. 6-18
Front fork, checking .............................. 6-26
Fuel......................................................... 3-6
Fuel cock ................................................ 3-7
Fuel consumption, tips for reducing........ 5-3
Fuel gauge.............................................. 3-3
Fuel tank cap .......................................... 3-5
Fuse, replacing ..................................... 6-30HHandlebar switches ................................ 3-3
Headlight bulb, replacing ...................... 6-31
High beam indicator light ........................ 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................ 9-1
Indicator lights ........................................ 3-2KKey identification number ....................... 9-1
Kickstarter............................................... 3-9LLuggage strap holders .......................... 3-10MMain switch/steering lock........................ 3-1
Model label ............................................. 9-2NNeutral indicator light .............................. 3-2PParking ................................................... 5-4
Part locations .......................................... 2-1Periodic maintenance and lubrication
chart ...................................................... 6-2
Pre-operation check list........................... 4-2
RRear brake light switch, adjusting ......... 6-19SSafety information ................................... 1-1
Shifting .................................................... 5-2
Shift pedal ............................................... 3-4
Shock absorber assemblies, adjusting.... 3-9
Spark plug, checking ............................... 6-8
Specifications .......................................... 8-1
Speedometer unit .................................... 3-2
Starter (choke) lever................................ 3-8
Starting a cold engine ............................. 5-1
Starting circuit cut-off system ................ 3-10
Start switch.............................................. 3-4
Steering, checking................................. 6-27
Storage.................................................... 7-3
Swingarm pivots, lubricating ................. 6-26TTachometer ............................................. 3-3
Tail/brake light bulb, replacing .............. 6-32
Throttle cable free play, adjusting ......... 6-13
Throttle grip and cable, checking and
lubricating ........................................... 6-24
Tires ...................................................... 6-14
Tool kit..................................................... 6-1
Troubleshooting .................................... 6-37
Troubleshooting chart ........................... 6-38
Turn signal indicator lights ...................... 3-2
Turn signal light bulb, replacing ............ 6-33
Turn signal switch ................................... 3-4
U3D9E0E0.book Page 1 Saturday, December 25, 2004 11:35 AM