2006 YAMAHA RHINO 660 Switch

EVU00050
1-CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND VEHICLE
IDENTIFICATION .................................... 3-1
Identification number records ............... 3-7
Key identification number ..................... 3-9
Vehicle identification number ............. 3-11
Model label ......................................... 3-13
CONTROL FUNCTIONS ......................... 4-1
Main switch........................................... 4-1
Indicator and warning lights.................. 4-5
Multi-function meter unit ..................... 4-13
Switches ............................................. 4-19
Accelerator pedal ............................... 4-33
Brake pedal ........................................ 4-35
Parking brake lever ............................ 4-37
Drive select lever ................................ 4-39
Fuel tank cap ...................................... 4-39
Fuel level check window..................... 4-41
Starter (choke) ................................... 4-41
1234
Seats .................................................. 4-43
Seat belts ........................................... 4-45
Glove compartment............................ 4-49
Cargo bed .......................................... 4-51
Front and rear shock absorber
adjustment ....................................... 4-57
Trailer hitch bracket ........................... 4-61
Auxiliary DC jack ................................ 4-63
PRE-OPERATION CHECKS ................... 5-1
Front and rear brakes .......................... 5-7
Fuel .................................................... 5-11
Engine oil ........................................... 5-15
Coolant............................................... 5-17
Final gear oil ...................................... 5-21
Differential gear oil ............................. 5-21
Accelerator pedal ............................... 5-23
Seat belts ........................................... 5-23
Steering.............................................. 5-25
Fittings and fasteners......................... 5-25
Lights ................................................. 5-25
Switches............................................. 5-27
Tires ................................................... 5-29
How to measure tire pressure ............ 5-33
5
EE.book Page 1 Monday, July 11, 2005 2:32 PM

Tire wear limit......................................5-35
OPERATION ............................................6-1
Starting a cold engine ...........................6-3
Starting a warm engine .........................6-9
Jump-starting ........................................6-9
Warming up.........................................6-13
Drive select lever operation and
reverse driving ..................................6-15
Engine break-in ...................................6-21
Parking ................................................6-25
Parking on a slope ..............................6-25
Accessories and loading .....................6-29
DRIVING YOUR VEHICLE .......................7-1
Getting to know your vehicle .................7-1
Learning to operate your vehicle...........7-9
Turning your vehicle............................7-13
Braking ................................................7-15
Going uphill .........................................7-17
Going downhill ....................................7-21
Crossing through shallow water ..........7-27
Riding over rough terrain ....................7-33
Riding in brush or wooded areas ........7-35
Encountering obstacles on the trail .....7-37
67
PERIODIC MAINTENANCE AND
ADJUSTMENT ......................................... 8-1
Owner’s manual and tool kit ................. 8-3
Periodic maintenance/lubrication.......... 8-7
Hood ................................................... 8-17
Console .............................................. 8-21
Engine oil and oil filter cartridge ......... 8-23
Final gear oil ....................................... 8-35
Differential gear oil.............................. 8-41
Coolant ............................................... 8-47
Axle boots ........................................... 8-51
Spark plug inspection ......................... 8-53
Cleaning the air filter elements ........... 8-61
V-belt cooling duct check hose ........... 8-73
V-belt case drain plug ......................... 8-75
Carburetor adjustment ........................ 8-77
Idle speed adjustment ........................ 8-79
Valve clearance adjustment ............... 8-81
Front brake pad check ........................ 8-83
Rear brake pad check ........................ 8-85
Checking the brake fluid level............. 8-85
Brake fluid replacement ...................... 8-89
Checking the brake pedal ................... 8-91
Parking brake lever free play
adjustment ........................................ 8-93
Brake light switch adjustment ............. 8-97
Cable inspection and lubrication......... 8-99
8
EE.book Page 2 Monday, July 11, 2005 2:32 PM

3-2
3
23. Light switch
24. Steering wheel
25. Starter (choke)
26. Main switch
27. On-Command four-wheel drive and differential gear lock switches
28. Multi-function meter unit
29. Auxiliary DC jack
30. Horn switch
31. Drive select lever
32. Parking brake lever
33. Accelerator pedal
34. Brake pedalNOTE:_ The vehicle you have purchased may differ slightly
from those shown in the figures of this manual. _ EE.book Page 2 Monday, July 11, 2005 2:32 PM

4-1 1. Main switch a. OFF b. ON c. START
1. Contacteur à cléa. OFF (arrêt)
b. ON (marche) c. START (mise en marche)
1. Interruptor principal a. OFF (desconectado)
b. ON (contacto) c. START (arranque)
EVU00130
1-CONTROL FUNCTIONS
EVU00140
Main switch
Functions of the respective switch positions are as
follows:
ON:
All electrical circuits are supplied with power, and
the headlights and taillights come on when the
light switch is on.
OFF:
All electrical circuits are switched off. The key can
be removed in this position.
START:
The electric starter is engaged by turning and
holding the key in this position. Release the key
when the engine starts.
EE.book Page 1 Monday, July 11, 2005 2:32 PM

4-5
1. Differential gear lock indicator light “DIFF. LOCK”
2. Low-range indicator light “L”3. High-range indicator light “H”
4. Neutral indicator light “N”5. Reverse indicator light “R”
6. Parking brake indicator light “P”
7. Four-wheel-drive indicator “”/“”
8. Coolant temperature warning light “”
1. Témoin de blocage du différentiel “DIFF. LOCK”
2. Témoin de la gamme basse “L”3. Témoin de la gamme haute “H”
4. Témoin de point mort “N”5. Témoin de la marche arrière “R”
6. Témoin du frein de stationnement “P”
7. Indicateur quatre roues motrices “”/“”
8. Témoin d’alerte de la température du liquide de refroidissement “”
1. Luz indicadora del bloqueo del diferencial “DIFF. LOCK”
2. Luz indicadora de marcha corta “L”
3. Luz indicadora de marcha larga “H”
4. Luz indicadora de punto muerto “N”
5. Luz indicadora de marcha atrás “R”
6. Luz indicadora del freno de estacionamiento “P”
7. Indicadora de tracción integral “”/“”
8. Luz de aviso de la temperatura del líquido refrigerante “”
DIFF.
LOCKDIFF.
LOCKDIFF.
LOCK
EVU00150
Indicator and warning lights
EVU01130
Differential gear lock indicator light “DIFF.
LOCK”
This indicator light and the differential gear lock in-
dicator in the display come on when the differential
gear lock switch is set to the “4WD-LOCK” posi-
tion.NOTE:_ When the switch is set to “LOCK”, the differential
gear lock indicator light will flash until the differen-
tial gear is locked. _
EVU01140
Low-range indicator light “L”
This indicator light comes on when the drive select
lever is in the “L” position.
EVU01150
High-range indicator light “H”
This indicator light comes on when the drive select
lever is in the “H” position.
EE.book Page 5 Monday, July 11, 2005 2:32 PM

4-9
1. Differential gear lock indicator light “DIFF. LOCK”
2. Low-range indicator light “L”3. High-range indicator light “H”
4. Neutral indicator light “N”5. Reverse indicator light “R”
6. Parking brake indicator light “P”
7. Four-wheel-drive indicator “”/“”
8. Coolant temperature warning light “”
1. Témoin de blocage du différentiel “DIFF. LOCK”
2. Témoin de la gamme basse “L”3. Témoin de la gamme haute “H”
4. Témoin de point mort “N”5. Témoin de la marche arrière “R”
6. Témoin du frein de stationnement “P”
7. Indicateur quatre roues motrices “”/“”
8. Témoin d’alerte de la température du liquide de refroidissement “”
1. Luz indicadora del bloqueo del diferencial “DIFF. LOCK”
2. Luz indicadora de marcha corta “L”
3. Luz indicadora de marcha larga “H”
4. Luz indicadora de punto muerto “N”
5. Luz indicadora de marcha atrás “R”
6. Luz indicadora del freno de estacionamiento “P”
7. Indicadora de tracción integral “”/“”
8. Luz de aviso de la temperatura del líquido refrigerante “”
DIFF.
LOCKDIFF.
LOCKDIFF.
LOCK
EVU01160
Four-wheel-drive indicator “”/“”
This indicator comes on when the “2WD”/“4WD”
switch is set to the “4WD” position. The differential
gear lock indicator “DIFF.LOCK” in the four-wheel-
drive indicator also comes on when the “LOCK”-
“4WD” switch is set to the “4WD-LOCK” position.NOTE:_ Due to the synchronizing mechanism in the differ-
ential gear case, the four-wheel drive indicator
may not come on until the vehicle starts moving. _
EVU00181
Coolant temperature warning light “”
When the coolant temperature reaches a specified
level, this light comes on to warn that the coolant
temperature is too hot. If the light comes on during
operation, stop the engine as soon as it is safe to
do so and allow the engine to cool down for about
10 minutes. (See page 8-136.)
DIFF.
LOCK
EE.book Page 9 Monday, July 11, 2005 2:32 PM

4-15 1. Speedometer 2.“H” button
3.“M” button 4. Clock/Hour meter
5. Odometer/Tripmeter A/Tripmeter B
6.“TRIP/ODO” button 7. Clock/Hour button “”/“”
1. Compteur de vitesse 2. Bouton “H”
3. Bouton “M”4. Montre/compteur horaire
5. Compteur kilométrique/totalisateur journalier A/
totalisateur journalier B
6. Bouton “TRIP/ODO”
7. Bouton de la montre/du compteur horaire “”/“”
1. Velocímetro 2. Botón “H”
3. Botón “M”4. Reloj/Cuentahoras
5. Cuentakilómetros/Cuentakilómetros parcial A/
Cuentakilómetros parcial B
6. Botón “TRIP/ODO”
7. Botón Reloj/Cuentahoras “”/“”
Odometer and tripmeter modes
Pushing the “TRIP/ODO” button switches the dis-
play between the odometer mode “ODO” and the
tripmeter modes “A” and “B” in the following order:
ODO
→TRIP A
→TRIP B
→ODO
To reset a tripmeter, select it by pushing the “TRIP/
ODO” button, and then push the “TRIP/ODO” but-
ton for at least three seconds. The tripmeters can
be used to estimate the distance that can be trav-
eled with a full tank of fuel. This information will en-
able you to plan future fuel stops.NOTE:_ Holding in the “TRIP/ODO” button and then turning
the key to “ON” switches the display between
“mph” and “km/h”. _
EE.book Page 15 Monday, July 11, 2005 2:32 PM

4-17 1. Speedometer 2.“H” button
3.“M” button 4. Clock/Hour meter
5. Odometer/Tripmeter A/Tripmeter B
6.“TRIP/ODO” button 7. Clock/Hour button “”/“”
1. Compteur de vitesse 2. Bouton “H”
3. Bouton “M”4. Montre/compteur horaire
5. Compteur kilométrique/totalisateur journalier A/
totalisateur journalier B
6. Bouton “TRIP/ODO”
7. Bouton de la montre/du compteur horaire “”/“”
1. Velocímetro 2. Botón “H”
3. Botón “M”4. Reloj/Cuentahoras
5. Cuentakilómetros/Cuentakilómetros parcial A/
Cuentakilómetros parcial B
6. Botón “TRIP/ODO”
7. Botón Reloj/Cuentahoras “”/“”
Clock mode
Pushing the “”/“” button switches the dis-
play between the clock mode “CLOCK” and the
hour meter mode “HOUR” in the following order:
CLOCK
→HOUR
→CLOCK
To set the clock1. Set the display to the clock mode.
2. Push the “”/“” button until the clock
starts flashing.
3. Set the hours by pushing the “H” button.
4. Set the minutes by pushing the “M” button.
5. Push the “”/“” button, and then re-
lease it to start the clock.
EE.book Page 17 Monday, July 11, 2005 2:32 PM