2006 YAMAHA DT125R brake

EWA10820
s s
WARNING
It is advisable to have a Yama-
ha dealer service the wheel.
Securely support the motorcy-
cle so that there is no danger of
it falling over.
1. Disconnect the speedometer
cable from the front wheel.
2. Loosen the wheel axle holder
nuts, then the wheel axle.
3. Lift the front wheel off the ground
according to the procedure on
page 6-26.
4. Pull the wheel axle out, and then
remove the wheel.
ECA11070
CAUTION
Do not apply the brake after the
wheel has been removed together
with the brake disc, otherwise the
brake pads will be forced shut.
EAU24950
To install the front wheel
1. Install the speedometer gear unit
into the wheel hub so that the
projections mesh with the slots.
2. Lift the wheel up between the
fork legs.
NOTE:
Make sure that there is enough space
between the brake pads before inser-
ting the brake disc and that the slot in
the speedometer gear unit fits over
the retainer on the fork leg.
3. Insert the wheel axle.
4. Lower the front wheel so that it is
on the ground.
5. Tighten the wheel axle to the
specified torque.
Tightening torque:
Wheel axle:
55 Nm (5,5 m•kgf)
6. Tighten the axle holder nuts to
the specified tightening torque. Tigh-
ten the upper nuts first and then lower
ones. When tightened in this sequen-
ce, there should be a gap formed at
the bottom of the axle holder.
Tightening torque:
Axle holder nut:
10 Nm (1,0 m•kgf)
6
PERIODIC MAINTENANCE AND MINOR REPAIR
6-27
1D0-F8199-E2.qxd 20/9/04 11:32 Página 58

1. Gap
7. After tightening the axle holder
nuts, push down hard on the
handlebars several times while
applying the front brake to check
if the front fork compresses and
rebounds smoothly.
8. Connect the speedometer cable.
EAU25080
Rear wheel
EAU25230
To remove the rear wheel
1. Axle retainer bolt
EWA10820
s s
WARNING
It is advisable to have a Yama-
ha dealer service the wheel.
Securely support the motorcy-
cle so that there is no danger of
it falling over.
1. Loosen the axle nut.
2. Lift the rear wheel off the ground
according to the procedure on
page 6-26.
1. Axle nut
2. Chain tensioner
3. Remove the swingarm end bolts.
4. Turn the drive chain adjusting
plate on each side of the swin-
garm fully in direction (a).
5. Push the wheel forward, and then
remove the drive chain from the
rear sprocket.
NOTE:
The drive chain does not need to be
disassembled in order to remove and
install the rear wheel.
6. Pull the wheel axle out from the
left-hand side, and then remove
the wheel by pulling it back.
6
PERIODIC MAINTENANCE AND MINOR REPAIR
6-28
112
1
1D0-F8199-E2.qxd 20/9/04 11:32 Página 59

ECA11070
CAUTION
Do not apply the brake after the
wheel has been removed together
with the brake disc, otherwise the
brake pads will be forced shut.
EAU25530
To install the rear wheel
1. Install the drive chain onto the
rear sprocket, and then insert the
wheel axle from the left-hand
side.
NOTE:
Make sure that there is enough space
between the brake pads before inser-
ting the brake disc between the brake
pads.
2. Install the drive chain adjusting
plates.
NOTE:
Make sure that the drive chain adjus-
ting plates are installed with the pun-
ched side facing to the outside.
3. Install the swingarm end bolts.4. Adjust the drive chain slack. (See
page 6-19.)
5. Tighten the axle nut and the
swingarm end bolts to the speci-
fied torques, and then install the
cotter pin.
EWA10700
s s
WARNING
Always use a new cotter pin for the
axle nut.
Tightening torque:
Axle nut:
90 Nm (9,0 m•kgf)
Swingarm end bolt:
3 Nm (0,3 m•kgf)
EAU25850
Troubleshooting
Although Yamaha motorcycles recei-
ve a thorough inspection before ship-
ment from the factory, trouble may
occur during operation. Any problem
in the fuel, compression, or ignition
systems, for example, can cause poor
starting and loss of power.The following troubleshooting chart
represents a quick and easy procedu-
re for checking these vital systems
yourself. However, should your
motorcycle require any repair, take it
to a Yamaha dealer, whose skilled
technicians have the necessary tools,
experience, and know-how to service
the motorcycle properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
6
PERIODIC MAINTENANCE AND MINOR REPAIR
6-29
1D0-F8199-E2.qxd 20/9/04 11:32 Página 60

EAU26000
Care
While the open design of a motorcy-
cle reveals the attractiveness of the
technology, it also makes it more vul-
nerable. Rust and corrosion can
develop even if high-quality compo-
nents are used. A rusty exhaust pipe
may go unnoticed on a car, however,
it detracts from the overall appearan-
ce of a motorcycle. Frequent and pro-
per care does not only comply with
the terms of the warranty, but it will
also keep your motorcycle looking
good, extend its life and optimize its
performance.
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and
covers as well as all electrical
couplers and connectors, inclu-
ding the spark plug cap, are
tightly installed.3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such pro-
ducts onto seals, gaskets, sproc-
kets, the drive chain and wheel
axles. Always rinse the dirt and
degreaser off with water.
Cleaning
ECA10770
CAUTION
Avoid using strong acidic whe-
el cleaners, especially on spo-
ked wheels. If such products
are used on hard-to-remove
dirt, do not leave the cleaner on
the affected area any longer
than instructed. Also, tho-
roughly rinse the area off with
water, immediately dry it, and
then apply a corrosion protec-
tion spray.
Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use
only a soft, clean cloth or spon-
ge with mild detergent and
water to clean plastic.
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust
removers or inhibitors, brake
fluid, antifreeze or electrolyte.
Do not use high-pressure was-
hers or steam-jet cleaners sin-
ce they cause water seepage
and deterioration in the follo-
wing areas: seals (of wheel and
swingarm bearings, fork and
brakes), electric components
(couplers, connectors, instru-
ments, switches and lights),
breather hoses and vents.
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or scrat-
ching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not lea-
7
MOTORCYCLE CARE AND STORAGE
7-1
1D0-F8199-E2.qxd 20/9/04 11:32 Página 63

ve any marks. If the windshield
is scratched, use a quality
plastic polishing compound
after washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottle-
brush for hard-to-reach areas. Stub-
born dirt and insects will come off
more easily if the area is covered with
a wet cloth for a few minutes before
cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
Since sea salt or salt sprayed on
roads during winter are extremely
corrosive in combination with water,
carry out the following steps after
each ride in the rain, near the sea or
on salt-sprayed roads.
NOTE:
Salt sprayed on roads in the winter
may remain well into spring.
1. Clean the motorcycle with cold
water and a mild detergent, after
the engine has cooled down.
ECA10790
CAUTION
Do not use warm water since it
increases the corrosive action of
the salt.
2. Apply a corrosion protection
spray on all metal, including
chrome- and nickel-plated, surfa-
ces to prevent corrosion.
After cleaning
1. Dry the motorcycle with a cha-
mois or an absorbing cloth.
2. Immediately dry the drive chain
and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally indu-
ced discoloring of stainless-steel
exhaust systems can be removed
through polishing.)4. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal, inclu-
ding chrome- and nickel-plated,
surfaces.
5. Use spray oil as a universal clea-
ner to remove any remaining dirt.
6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry comple-
tely before storing or covering it.
EWA10930
s s
WARNING
Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or
acetone, and wash the tires
with warm water and a mild
detergent.
Before operating the motorcy-
cle test its braking performan-
ce and cornering behavior.
7
MOTORCYCLE CARE AND STORAGE
7-2
1D0-F8199-E2.qxd 20/9/04 11:32 Página 64

5th
22/23 (0.957)
6th
18/22 (0.818)
ChassisFrame type
Semi double cradle
Caster angle
DT125RE 27.00 degree
DT125X 24.50 degree
Trail
DT125RE 107.0 mm
DT125X 73.1 mm
Front tireType
With tube
Size
DT125RE 80/90-21 48P
DT125X 120/70-17 58H
Manufacturer/model
DT125RE MICHELIN/T63
DT125X PIRELLI/Sport Demon
Rear tireType
With tube
Size
DT125RE 110/80-18 58P
DT125X 140/70-17 66H
Manufacturer/model
DT125RE MICHELIN/T63
DT125X PIRELLI/Sport Demon
Maximum load
DT125RE 178 kg
DT125X 180 kg
Tire air pressure (measured on cold
tires)
Loading condition
0-90 kg
Front
DT125RE 150 kPa
DT125X 180 kPa
Rear
DT125RE 175 kPa
DT125X 200 kPa
Loading condition
90-178 kg
Front
DT125RE 175 kPa
DT125X 180 kPa
Rear
200 kPa
Off-road ridingFront
DT125RE 150 kPa
Rear
DT125RE 175 kPa
Front wheelWheel type
Spoke wheel
Rim size
DT125RE 21x1.60
DT125X 17x3.00
Rear wheelWheel type
Spoke wheel
Rim size
DT125RE 18x1.85
DT125X 17x3.50
Front brakeType
Single disc brake
Operation
Right hand operation
Recommended fluid
DOT 4
Rear brakeType
Single disc brake
Operation
Right foot operation
Recommended fluid
DOT 4
Front suspensionType
Telescopic fork
Spring/shock absorber type
Coil spring/oil damper
Wheel travel
DT125RE 270.0 mm
DT125X 200.0 mm
Rear suspensionType
Swingarm (link suspension)
Spring/shock absorber type
Coil spring/gas-oil damper
Wheel travel
DT125RE 260.0 mm
DT125X 230.0 mm
Electrical systemIgnition system
CDI
8
SPECIFICATIONS
8-2
1D0-F8199-E2.qxd 20/9/04 11:32 Página 68

Charging system
AC magneto
BatteryModel
GT6B-3
Voltage, capacity
12 V, 6.0 Ah
HeadlightBulb type
Halogen bulb
Bulb voltage, wattage x quantityHeadlight
12 V, 600 W/55.0 W x 1
Tail/brake light
12 V, 21.0 W/5.0 W x 1
Front turn signal light
12 V, 10.0 W x 2
Rear turn signal light
12 V, 10.0 W x 2
Auxiliary light
12 V, 5.0 W x 1
Meter lighting
LED
Neutral indicator light
12 V, 3.0 W x 1
High beam indicator light
12 V, 3.0 W x 1
Oil level warning light
12 V, 3.0 W x 1
Turn signal indicator light
12 V, 3.0 W x 1
FusesMain fuse
15.0 A
8
SPECIFICATIONS
8-3
1D0-F8199-E2.qxd 20/9/04 11:32 Página 69

AAdjusting the autolube pump ..................6-21
Adjusting the brake lever free play ..........6-16
Adjusting the brake pedal position and
free play .................................................6-17
Adjusting the clutch lever free play .........6-15
Adjusting the drive chain slack ................6-20
Adjusting the engine idling speed ...........6-12
Adjusting the rear brake light switch .......6-17
Ajusting the carburetor ............................6-11
Ajusting the throttle cable free play .........6-12
BBrake lever .................................................3-5
Brake pedal ................................................3-5
CCare............................................................7-1
Catalytic converter .....................................3-6
Changing the brake fluid..........................6-19
Checking and lubricating the brake and
shift pedals ............................................6-21
Checking and lubricating the breake and
clutch levers...........................................6-21
Checking and lubricating the cables .......6-21
Checking and lubricating the sidestand ..6-21
Checking and lubricating the throttle grip
and cable ...............................................6-21
Checking the drive chain slack ................6-19
Checking the front and rear brake
pads .......................................................6-18
Checking the front fork ............................6-22
Checking the spark plug ............................6-6
Checking the steering ..............................6-22
Checking the wheel bearings ..................6-23Cleaning the air filter element and check
hose .......................................................6-10
Clutch lever ................................................3-4
Controls and instruments ..........................2-3
Coolant.......................................................6-8
D2-stroke engine oil .....................................3-7
EEngine break-in ..........................................5-2
FFront wheel ..............................................6-26
Fuel cock....................................................3-7
Fuel tank cap .............................................3-5
H
Handlebar switches ...................................3-3
IIdentification numbers ...............................9-1
Ignition circuit cut-off system ..................3-10
Indicator and warning lights ......................3-2
LLeft view .....................................................2-1
Lubricating the drive chain ......................6-20
MMain switch/steering lock ..........................3-1
OOwner’s tool kit ..........................................6-1
PParking .......................................................5-3
Periodic maintenance and lubrication
chart .........................................................6-2
Pre-operation check list .............................4-2
RRear wheel ...............................................6-28Removing and installing cowlings and
panels ......................................................6-5
Replacing the fuse ...................................6-24
Replacing the headlight bulb ...................6-24
Replacing the tail/brake light bulb ...........6-25
Replacing the turn signal light bulb .........6-26
Right view ..................................................2-2
SSeat ............................................................3-8
Shift pedal ..................................................3-4
Shifting .......................................................5-2
Shock absorber..........................................3-9
Sidestand .................................................3-10
Specifications.............................................8-1
Speedometer unit ......................................3-3
Spoke wheels...........................................6-15
Starter (choke) lever ...................................3-8
Starting a cold engine ................................5-1
Starting a warm engine ..............................5-2
Storage.......................................................7-3
Supporting the motorcycle ......................6-26
TTires .........................................................6-13
Transmission oil .........................................6-7
Troubleshooting .......................................6-29
YYEIS handling precautions.........................3-9
YPVS ..........................................................3-9
INDEX
1D0-F8199-E2.qxd 20/9/04 11:32 Página 72