2006 SUZUKI SX4 Key

Downloaded from www.Manualslib.com manuals search engine Steering Wheel and Column: 6B-8
3) Align flat part “a” of steering lower shaft (1) with bolt
hole “b” of shaft joint (2) of column as shown. Then
insert lower shaft into shaft joint of steering column.
4) Tighten lower shaft upper joint bolt (3) to specified
torque.
CAUTION!
After tightening column nuts, tighten steering
shaft upper joint bolt. Otherwise, shaft joint
bearing is damaged.

Tightening torque
Steering lower shaft assembly upper joint bolt
(a): 25 N·m (2.5 kgf-m, 18.5 lb-ft)
5) Install lighting switch and wiper switch to steering
column.
6) (Immobilizer model)
Install immobilizer control module from steering
column, referring to “ICM Removal and Installation in
Section 10C”.
7) Install contact coil cable assembly and steering
wheel referring to “Contact Coil Cable Assembly
Removal and Installation” and “Steering Wheel
Removal and Installation”.
8) Connect negative (–) cable to battery.
9) Enable air bag system referring to “Enabling Air Bag
System in Section 8B”.
Steering Column InspectionS6RW0D6206009
Check steering column for damage and operation
referring to “Checking Steering Column for Accident
Damage”.
Ignition Switch Cylinder Assembly Removal
and Installation (Non- Keyless Start Model)
S6RW0D6206010
Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system referring to “Disabling Air
Bag System in Section 8B”.
3) Remove steering column upper and lower covers.
4) (Immobilizer model)
Remove immobilizer control module referring to
“ICM Removal and Installation in Section 10C”.
5) Remove ignition switch cylinder assembly as follows.
a) Turn ignition key to “ACC” position.
b) Insert 2 mm (0.078 in.) rod (2) through hole (3)
and push ignition switch cylinder lock.
c) Detach ignition switch cylinder assembly (1) from
steering lock assembly (4).
Installation
1) Install ignition switch cylinder assembly as follows.
a) Turn ignition key to “ACC” position.
b) In this state, push ignition switch cylinder
assembly into steering lock assembly till it clicks.
2) (Immobilizer model)
Install immobilizer control module referring to “ICM
Removal and Installation in Section 10C”.
3) Install upper and lower cover and screws.
4) Connect negative (–) cable to battery.
5) Enabling air bag system referring to “Enabling Air
Bag System in Section 8B”.
6) (Immobilizer model)
If ignition switch cylinder assembly (that is ignition
key) has replaced, register ignition key transponder
code to ECM referring to “Registration of the Ignition
Key in Section 10C”.
1 2
“a”“b”
3, (a)
I5RW0A620007-01
2
3
1
4
I5JB0A620025-01

Downloaded from www.Manualslib.com manuals search engine 6B-9 Steering Wheel and Column:
Steering Lock Assembly (Ignition Switch)
Removal and Installation
S6RW0D6206011
Removal
1) Remove steering column. Refer to “Steering Column
Removal and Installation”.
2) Using center punch (1), loosen and remove steering
lock mounting bolts (2).
NOTE
Use care not to damage aluminum part of
steering lock body with center punch.

3) Turn ignition key to “ACC” or “ON” position and
remove steering lock assembly from steering
column.Installation
1) Position oblong hole (1) of steering shaft (2) in the
center of hole (3) in column (4).
2) Turn ignition key to “ACC” or “ON” position and
install steering lock assembly (5) onto column (4).
3) Now turn ignition key to “LOCK” position and pull it
out.
4) Align hub on lock with oblong hole (1) of steering
shaft (2) and rotate shaft to assure that steering shaft
is locked.
5) Tighten new bolts (1) until head of each bolt is
broken off.
6) Turn ignition key to “ACC” or “ON” position and
check to be sure that steering shaft (2) rotates
smoothly. Also check for lock operation.
7) Install steering column. Refer to “Steering Column
Removal and Installation”.
8) (Keyless start model)
If steering lock assembly has replaced, after
completing installation, register steering lock unit ID
code to keyless start control module as following.
• Immobilizer model:
Register ignition key transponder code in ECM
referring to “Registration of the Ignition Key in
Section 10C”.
• Non-immobilizer model:
Register steering lock unit ID code in keyless start
control module referring to “Keyless Start
Registration in Section 10E”.
I4RS0B620005-02
1
32
4
5
I4RS0B620006-02
I4RS0B620007-02

Downloaded from www.Manualslib.com manuals search engine Steering Wheel and Column: 6B-10
Steering Lower Shaft Removal and InstallationS6RW0D6206012
CAUTION!
Never turn steering wheel while steering
lower shaft is removed.
Should it have been turned and contact coil
have got out of its centered position, it needs
to be centered again. Also, turning steering
wheel more than about two and a half turns
will break contact coil.

Removal
1) Turn steering wheel so that vehicle’s front tires are at
straight-ahead position.
2) Turn ignition switch to LOCK position and remove
key.
3) Remove steering joint cover.
4) Make alignment marks (4) on lower shaft (1) and
pinion shaft (3) for a guide during reinstallation.
5) Remove lower shaft upper and lower joint bolts (2).
6) Remove steering lower shaft (1).Installation
1) Be sure that front wheels are in straight forward
state.
2) Align flat part “a” of steering lower shaft (1) with bolt
hole “b” of shaft joint (2) of column as shown. Then
insert lower shaft into shaft joint of steering column.
3) Insert lower shaft (1) into pinion shaft (3) with
matching marks (4).
4) Tighten lower joint bolt (6) to specified torque first
and then upper joint bolt (5) to specified torque.
Tightening torque
Steering lower shaft assembly upper joint bolt
(a): 25 N·m (2.5 kgf-m, 18.5 lb-ft)
Steering lower shaft assembly lower joint bolt
(b): 25 N·m (2.5 kgf-m, 18.5 lb-ft)
1
2
1
3
2
4
I5RW0A620008-01
“a”“b”
1 2
6, (a)
4
3
5, (a)
I5RW0A620009-02

Downloaded from www.Manualslib.com manuals search engine Power Assisted Steering System: 6C-37
3) Inspect for proper toe referring to “Front Wheel
Alignment Inspection and Adjustment in Section 2B”.
4) After confirming proper toe, tighten tie-rod end lock
nut to specified torque.
Tightening torque
Tie-rod end lock nut (a): 45 N·m (4.5 kgf-m, 32.5
lb-ft)
5) Tighten wheel bolts to specified torque and lower
hoist.
Tightening torque
Wheel bolt: 85 N·m (8.5 kgf-m, 61.5 lb-ft)
Tie-Rod End InspectionS6RW0D6306004
• Inspect for play in ball joint.
• Inspect for play in rack end ball joint.
In either case, if found defective, replace.
Steering Shaft Joint On-Vehicle InspectionS6RW0D6306005
Check shaft joint for wear, breakage and any other
damage and replace if any defect exists.
Steering Gear Case Assembly Removal and
Installation
S6RW0D6306006
Removal
CAUTION!
Be sure to set front wheels (tires) in straight
direction and remove ignition key from key
cylinder before performing the following
steps, otherwise, contact coil of air bag
system may get damaged.

1) Remove steering joint cover.
2) Make alignment marks (1) on pinion shaft (2) and
joint of steering lower shaft (3) for a guide during
reinstallation.
3) Loosen joint bolt (steering column side) (4) and
remove joint bolt (pinion shaft side) (5) and
disconnect steering lower shaft (3) from pinion shaft
(2).
4) Disconnect torque sensor connector and P/S motor
connector from steering gear case.
5) Remove front suspension frame referring to “Front
Suspension Frame, Stabilizer Bar and/or Bushing
Removal and Installation in Section 2B”, and then
remove steering gear case.
Installation
1) Install grommet (1) as shown in figure.
I3RM0A630030-01
I4RS0A630043-01
I4RS0B630012-01
2. Protrusion
5
2
1
5
34
3
I4RS0B630013-01
1
2
1
2
I5RW0A630018-02

Downloaded from www.Manualslib.com manuals search engine 8A-3 Seat Belts:
Seat Belt with ELR
The seat belt with emergency locking retractor (ELR) is
designed so that it locks immediately (to prevent the
webbing from being pulled out of the retractor any
further) when any of the following items is detected as
exceeding each set value;
• Speed at which the webbing is pulled out of the
retractor.
• Acceleration or deceleration of the vehicle speed.
• Inclination.
Seat Belt with A-ELR
The automatic and emergency locking retractor (A-ELR)
works as an Emergency Locking Retractor (ELR) till its
webbing is pulled all the way out and then on as an
Automatic Locking Retractor (ALR) till it is retracted fully.
ALR: Automatically locks when the webbing is pulled out
from the retractor and allowed to retract even a little.
Then the webbing can not be pulled out any further,
unless it is wound all the way back into the retractor,
which releases the lock and allows the webbing to be
pulled out.
Seat Belt with ELR and Pretensioner
The seat belt with ELR and a pretensioner has a
pretensioner mechanism which operates in linkage with
the air bag in addition to the described ELR.The pretensioner is incorporated in retractor and
controlled by SDM as one of air bag system
components. It will be activated at the same time as the
driver and passenger air bag module when an impact at
the front of vehicle exceeds the specified value.
When servicing seat belt (retractor) with pretensioner, be
sure to observe all WARNINGS and CAUTIONS and
“Precautions on Service and Diagnosis of Air Bag
System in Section 8B”.
CAUTION!
Do not reuse the seat belt pretensioner
(retractor) that has activated. Replace it with
a new seat belt and buckle together as a set.
For checking procedure of its activation,
refer to “Repair and Inspection Required after
Accident in Section 8B”.

Seat Belt Remainder
When driver’s seat belt is unfastened (under the
following conditions), seat belt reminder light inform that
driver’s seat belt is unfastened. Seat belt reminder light
located in combination meter located inside BCM
operate as follows:
• Seat belt reminder light comes on when driver’s seat
belt is unfastened while ignition key switch is at ON
position.
Diagnostic Information and Procedures
Repair and Inspection Required after AccidentS6RW0D8104001
After an accident, whether the seat belt pretensioner has been activated or not, be sure to perform checks and repairs
described on “Repair and Inspection Required after Accident in Section 8B”.

Downloaded from www.Manualslib.com manuals search engine 8B-93 Air Bag System:
Repair Instructions
Disabling Air Bag SystemS6RW0D8206001
1) Turn steering wheel so that vehicle’s wheels (front
tires) are pointing straight ahead.
2) Disconnect negative (–) cable at battery.
3) Turn ignition switch to “LOCK” position and remove
key.
4) Remove “A/B” fuse from junction block assembly.
5) Remove driver side front pillar lower trim and
disconnect yellow connector (1) for driver air bag as
follows.
a) Release locking of lock slider (2).
b) After unlocked, disconnect connector.
6) Remove passenger side front pillar lower trim and
disconnect yellow connector (3) for passenger air
bag as follows.
a) Release locking of lock slider (2).
b) After unlocked, disconnect connector.
7) Side-air bag (inflator) model:
Disconnect yellow connector of side-air bag (inflator)
module under front seat cushion (1).
a) Release locking of lock slider (2).
b) After unlocked, disconnect connector.8) Side curtain-air bag (inflator) model:
Remove quarter inner trim and disconnect yellow
connector (1) of side curtain-air bag (inflator)
module.
a) Release locking of lock slider (2).
b) After unlocked, disconnect connector.
NOTE
With “A/B” fuse removed and ignition switch
ON, “AIR BAG” warning light will be ON.
This is normal operation and does not
indicate air bag system malfunction.

Enabling Air Bag SystemS6RW0D8206002
1) Confirm that battery negative (–) cable is
disconnected.
2) Turn ignition switch to “LOCK” position and remove
key.
3) Connect yellow connector (1) of driver air bag
(inflator) module by pushing connector till click is
heard from it.
4) Connect yellow connector (1) of passenger air bag
(inflator) module by pushing connector till click is
heard from it.
1
a)
b)
2
3
I7RW01821012-01
1
2
a)
b)
I6RW0B820017-01
1
I5RW0A820091-01
1
I5RW0A820062-02

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-108
Deployment / Activation Outside of Vehicle
When you intend to return the vehicle to service, deploy
the air bag (inflator) module(s) or activate seat belt
pretensioner(s) outside of the vehicle.
1) Turn ignition switch to LOCK position and remove
key.
2) Wear safety glasses during this deployment /
activation procedure.
3) Check that there is no open, short or damage in
special tools (deployment harness (A) and adapter
cable (B)). If any faulty is found, do not use it and be
sure to use new special tool.
Special tool
(A): 09932–75031
(B): 09932–76510
4) Short two deployment harness leads (1) together by
fully seating one banana plug into the other.
WARNING!
Deployment harness (A) shall remain shorted
and not be connected to 12 volts vehicle
battery till you are ready to deploy air bag
module or activate seat belt pretensioner.

5) Remove air bag (inflator) module(s) or seat belt
pretensioner(s) from vehicle referring to “Driver Air
Bag (Inflator) Module Removal and Installation”,
“Passenger Air Bag (Inflator) Module Removal and
Installation”, “Side-Air Bag (Inflator) Module Removal
and Installation”, “Side Curtain-Air Bag (Inflator)
Module Removal and Installation” or “Front Seat Belt
Removal and Installation in Section 8A”.
WARNING!
• For handing and storage of live air bag
(inflator) module, select place where
ambient temperature below 65 °C (150 °F),
without high humidity and away from
electric noise.
• Always carry live air bag (inflator) module
with trim cover away from you.
• When storing live air bag (inflator) module
or when leaving live air bag (inflator)
module unattended on bench or other
surface, always face trim cover up and
away from surface. It is also prohibited to
place anything on top of the trim cover and
stack air bag (inflator) modules. This is
necessary so that free space is provided to
allow air bag (inflator) module to expand in
the unlikely event of accidental
deployment.
Failure to follow procedures may result in
personal injury.

I4RS0A820084-01
[A]: Always carry air bag (inflator) module with trim cover (air bag opening)
away from body.
[B]: Always place air bag (inflator) module on workbench with trim cover (air
bag opening) up, away from loose objects.
[A]
[B]
I5RW0A820084-03

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-114
21) Wash your hands with mild soap and water
afterward.
NOTE
Remaining steps are to be followed in the
unlikely event that air bag (inflator) module
did not deploy or seat belt pretensioner did
not activate.

22) Ensure that deployment harness has been
disconnected from 12 volts vehicle battery and that
its two banana plugs have been shorted together by
fully seating one banana plug into the other.
23) Disconnect deployment harness and adapter cable
from air bag (inflator) module or seat belt
pretensioner.
24) Temporarily store undeployed air bag (inflator)
module referring to “Precautions on Service and
Diagnosis of Air Bag System” for details.
25) Contact your local distributor for further assistance.
Deployment / Activation Inside of Vehicle
When the vehicle will be destroyed, or salvaged for
component parts, deploy the air bag modules and/or
activate seat belt pretensioners installed on vehicle.
NOTE
If equipped with the seat belt pretensioners,
activate both side of seat belt pretensioners
at the same time when using special tool (C).

1) Turn ignition switch to LOCK position, remove key
and put on safety glasses.
2) Remove all loose objects from front seats and
instrument panel.
3) Disconnect air bag (inflator) module or seat belt
pretensioner connector as follows.
• For driver air bag (inflator) module [A]
Remove driver side front pillar lower trim and
disconnect driver air bag (inflator) module
connector (1).
• For passenger air bag (inflator) module [B]
Remove passenger side front pillar lower trim and
disconnect passenger air bag (inflator) module
connector (2).
• For side-air bag (inflator) module [C]
Disconnect side-air bag (inflator) module
connectors (3) under front seat cushion.
• For side curtain-air bag (inflator) module [D]
Remove right-side rear quarter lower trim and
disconnect side curtain-air bag (inflator) module
connector (4).
• For seat belt pretensioners (right and left) [E]
Remove both side (driver and passenger side)
center pillar lower trim and disconnect seat belt
pretensioner connectors (5).4) Confirm that each air bag (inflator) module and/or
seat belt pretensioners is securely mounted.
1
3
4
2
1
21
2
21
2
15 [A]
[B]
[C]
[D]
[E]
I5RW0A820087-02