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4) Clean contact surfaces of old adhesive (4), paint or
bare metal thoroughly.
If surfaces of paint or bare metal come out, apply
primer (2) for body with caution not to apply primer
(2) to surface of adhesive remaining on body.
NOTE
• Be sure to refer to primer maker’s
instruction for proper handling and drying
time.
• Do not touch body and old adhesive
surfaces where glass is to be adhered.
5) Install new molding to glass.
6) Clean glass surface to be adhered to body with
clean cloth. If cleaning solvent is used, let it dry for
10 minutes or more.
Cleaning Area for windshield (distance from the
edge of glass or molding)
30 – 50 mm (1.19 – 1.96 in.)
7) Install new spacers (1) to windshield (2).8) Using new brush, apply sufficient amount of primer
onto glass along glass edge.
NOTE
• Be sure to refer to maker’s instruction for
proper handling and drying time.
• Do not apply primer on outside of ceramic
coated surface.
• Do not touch primer coated surface.
Width applied primer for windshield
“a”: 17 mm (0.67 in.)
“b”: 20 mm (0.79 in.)
9) Apply primer for molding along molding surface all
around.
1. Do not apply primer
3. Apply primer
I2RH01950046-01
2
1I5RW0A950004-01
1. Molding
2. 40 mm (1.57 in.)
“b”2
“a”
1
“a”
1
I5RW0A950005-01
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Downloaded from www.Manualslib.com manuals search engine 9E-9 Glass / Windows / Mirrors:
10) Apply adhesive (1) referring to figure.
NOTE
• Press glass (2) against fittings surface of
body panel quickly after adhesive (1) is
applied.
• Use of rubber sucker grip is helpful to hold
and carry glass after adhesive (1) is
applied.
• Perform steps 8) to 9) within 10 min. to
ensure sufficient adhesion.
• Be sure to refer to adhesive maker’s
instruction for proper handling and drying
time.
• Start from bottom side of glass (2).
• Be careful not to damage primer.
Adhesive amount specifications and position for
windshield
Width “a”: Approx. 7 mm (0.27 in.)
Height “b”: Approx. 15 mm (0.59 in.)
Position “c”: Approx. 10 mm (0.39 in.) for right,
left and upper sections
Position “d”: Approx. 50 mm (1.97 in.) for bottom
section11) Holding rubber sucker grips (1), place glass onto
body by aligning mating marks marked in step 3) and
press it.
12) Check for water leakage by pouring water over
windshield through hose. If leakage is found, dry
windshield and fill leaky point with adhesive. If water
still leaks even after that, remove glass and start
installation procedure all over again.
NOTE
• Do not use high pressure water.
• Do not blow compressed air directly at
adhesive applied part when drying.
• Do not use infrared light or like for drying.
3. Molding 4. Windshield glass spacer
2
“b”
“c”
2
3
1
“a”
3
2
1
“b”
“c”
“a”
2
4
1“b”
“d”
“a”
I5RW0A950006-01
I2RH01950050-01
I2RH01950051-01
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Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-10
CAUTION!
Upon completion of installation, note the
following.
• Sudden closing of door before adhesive is
completely set may cause glass to become
loose or to come off. Therefore, if door is
opened or closed before adhesive is
completely set, make sure to open all door
glasses and use proper care.
• If molding is not securely in place, hold it
down with a tape until adhesive is
completely set.
• Each adhesive has its own setting time.
• Be sure to refer to its maker’s instruction,
check setting time of adhesive to be used
and observe precautions to be taken
before adhesive is set.
• Refrain from driving till adhesive is
completely set so as to ensure proper and
sufficient adhesion.
Front Pillar Window ComponentsS6RW0D9506003
Front Pillar Window Removal and InstallationS6RW0D9506004
Refer to “Windshield Removal and Installation” as
preparation, removal and installation procedures are
basically the same. However, note the following.
• Observe the following precautions when applying
adhesive (1) along glass (2) edge.
• Adhesive (1) should be applied evenly especially in
height.
• Be careful not to damage primer (3).
• Press glass against body quickly after adhesive (1) is
applied.
Adhesive amount specification and position for front
pillar window
Height “a”: 10 mm (0.39 in.)
Width “b”: 6 mm (0.24 in.)
Position “c”: 4.5 mm (0.18 in.)
Width “d”: 12 mm (0.47 in.)
Position “e”: 3.5 mm (0.14 in.)
Position “f”: 5.5 mm (0.22 in.)
Width “g”: 11.3 mm (0.44 in.)
1. Front pillar window glass
1
I5RW0A950007-02
4. Molding
“d”
“a” “b”“e”1
2 3
4
“d”
“a” “b”“c”
1 2
3
4
“d”
“f ” “a”
“b”12
3
4
“c”“g”
“a” “b”
12
3
4
I5RW0A950008-01
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Rear Quarter Window ComponentsS6RW0D9506005Rear Quarter Window Removal and InstallationS6RW0D9506006
Refer to “Windshield Removal and Installation” as
preparation, removal and installation procedures are
basically the same. However, note the following.
• Observe the following precautions when applying
adhesive (1) along glass (2) edge.
• Adhesive (1) should be applied evenly especially in
height.
• Be careful not to damage primer (3).
• Press glass against body quickly after adhesive (1) is
applied.
Adhesive amount specifications and position for
rear quarter window
Width “a”: Approx. 6 mm (0.24 in.)
Height “b”: Approx. 13 mm (0.51 in.)
Position “c”: Approx. 12 mm (0.47 in.)
Width “d”: Approx. 14 mm (0.55 in.)
Position “e”: Approx. 84 mm (3.31 in.)
1. Rear quarter window glass 2. Fastener
2
2
1
I7RW01950001-03
4. Ceramic print line
“a”
“b”
“d”“c”“e”“a”
“b” “d”
“a” “b”
“d”
“c”
“a”“b”
“d”
“c”
1
3
2
3
1
2
4
2
3
1
2
3
1
I5RW0A950010-02
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Rear End Door Window ComponentsS6RW0D9506007
Rear End Door Glass Removal and InstallationS6RW0D9506008
Refer to “Windshield Removal and Installation” as
preparation, removal and installation procedures are
basically the same. However, note the following.
• Observe the following precautions when applying
adhesive (1) along glass (2) edge.
• Adhesive (1) should be applied evenly especially in
height.
• Be careful not to damage primer (3).
• Install glass (2) on rear end door panel (5) noting the
following.
– With the position of fastener (4) properly aligned.
– With the position of ceramic mark (6) aligned to the
mark (7) of rear end door panel (5).
• Press glass against body quickly after adhesive (1) is
applied.
Adhesive amount specifications and position for
rear end door glass
Height “a”: 13 mm (0.51 in.)
Width “b”: 7 mm (0.28 in.)
Width “c”: 14 mm (0.55 in.)
Position “d”: 15 mm (0.59 in.)
Position “e”: 42 mm (1.65 in.)
Position “f”: 37 mm (1.46 in.)
Position “g”: 9 mm (0.35 in.)
Position “h”: 14 mm (0.55 in.)
2
2
1
2
I5RW0A950011-02
1. Rear end door glass 2. Fastener
“A”“a”“c”“d”1
3
12
“a”
“b”“c”
“g”
“h”
1
2
3
“A”
“B”“B” “b”
5
24
15
4 2
6
572
“a” “c”
“e”
“f ”
2
31“b”
I7RW01950010-01
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