2006 SUZUKI SX4 Lamp

Downloaded from www.Manualslib.com manuals search engine Air Conditioning System: Manual Type 7B-35
f) Read stroke of armature plate from dial gauge by
performing step d) and e) repeatedly. (Stroke of
armature plate is clearance between armature
plate and magnet clutch pulley.)
Standard clearance between armature plate
and magnet clutch pulley:
0.3 – 0.5 mm (0.012 – 0.020 in.)
Thermal Switch InspectionS6RW0D7216024
Measured thermal switch for resistance at 20 °C (68 °F)
Thermal switch resistance
Standard: 50 mΩ (DC 16 V, 5A at 20 °C (68 °F))
Thermal Switch Removal and InstallationS6RW0D7216025
Removal
1) Remove compressor from engine referring to
“Compressor Assembly Removal and Installation”.
2) Disconnect thermal switch connector.
3) Remove magnet clutch lead wire clamp.
4) Remove thermal switch (1) from compressor using
flat head (2).
Installation
Reverse removal procedure noting the following
instructions.
• Apply silicon sealant to contact face (2) of thermal
switch (1).
“A”: Silicon sealant 99000–34220 (SUZUKI
SILICON SEALANT KE-347W (100g))
• Install compressor to vehicle referring to “Compressor
Assembly Removal and Installation”.
• Evacuate and charge the A/C system referring to
“Evacuation” and “Charge” in “Operation Procedure
for Refrigerant Charge”.
213
I4RS0A720046-01
I7RW01721024-01
21
I5RS0C721011-01
3
2, “A”1
I5RS0C721012-02

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-92
– Check connector or lead wire of SDM for scorching,
melting or damage.
– Check SDM connector and terminals for tightness.
– Check if SDM sets a DTC and is judged as
malfunctioning according to the diagnostic flow.
• Air bag wire harness and connections
– Check for damages, deformities or poor
connections.
Refer to “Inspection of Intermittent and Poor
Connections”.
– Check wire harness clamps for tightness.
• Forward impact-sensor
– Check sensor (1) and apron-side-member (driver
side) (2) for damage, bend or rust.
– Check connector (3) or lead wire (4) of forward-
sensor for scorching, melting or damage.• Side impact-sensor
– Check sensor (1) and under body (2) for dents,
cracks, deformation or rust.
– Check sensor connector (sensor side and harness
side) (3) or sensor lead wire (4) for damage, crack,
scorching or melting.
• Seat belt pretensioner
– Check for dents, cracks, damage or fitness
– Check harness and connector for damage or
tightness.
• Seat belts and mounting points
– Refer to “Front Seat Belt Components in Section
8A”.
• “AIR BAG” warning light
– After vehicle is completely repaired, perform “Air
Bag Diagnostic System Check”.
• Side-air bag (inflator) module
– Check for dents, cracks, damage or fitness.
– Check trim cover for cracks or deformities.
– Check wire harness and connector for damage or
tightness.
• Side curtain-air bag (inflator) module
– Check for dents, cracks, damage or fitness.
– Check harness wire harness and connector for
damage or tightness.
– Check headlining for cracks or deformation.
1. Main harness 5. Side-air bag harness
2. Grounding point 6. Side curtain-air bag harness
3. Floor harness 7. Side curtain-air bag (inflator)
module
4. Instrument panel harness
I5RH01820092-01
4
1
26
3
5
7
I6RW0C820018-01
1
23
4I5RW0A820059-01
1. Seat belt 2. Retractor assembly
3 2
1
4
I5RW0A820060-01
I3JA01820043-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-96
Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system. Refer to “Disabling Air Bag
System”.
3) Loosen driver air bag (inflator) module mounting
bolts (1) till it turns freely, pull them out and fix them
to bolt clamps.
4) Remove air bag (inflator) module from steering
wheel.
5) Disconnect driver air bag (inflator) module connector
(1) of driver air bag (inflator) module and horn
connector (2) (if equipped) as shown in figure.
a) Unlock lock button (3).
b) With lock button unlocked, disconnect connector.
WARNING!
Special care is necessary when handling and
storing a live (undeployed) air bag (inflator)
module. Observe “Precautions on Handling
and Storage of Air Bag System
Components”. Otherwise, personal injury
may result.

Installation
1) Connect horn connector (1) securely (if equipped).
2) Connect driver air bag (inflator) module connector
(2) to driver air bag (inflator) module (3) securely as
shown in figure.
a) Connect connector.
b) Lock connector with lock button.
3) Install driver air bag (inflator) module (1) to steering
wheel (2), taking care so that no part of wire harness
is caught between them.
4) Make sure that clearance between module (1) and
steering wheel (2) is uniform all the way.
5) Tighten driver air bag (inflator) module mounting bolt
(left side) (3) to specified torque first and then driver
air bag (inflator) module mounting bolt (right side) (4)
to specified torque.
Tightening torque
Driver air bag (inflator) module mounting bolt
(a): 9 N·m (0.9 kgf-m, 6.5 lb-ft)
6) Enable air bag system. Refer to “Enabling Air Bag
System”.
7) Connect negative (–) cable at battery.
I3JA01820031-01
1
2
a)
b)3
I5RW0A820065-01
2
1
b)
a)3
I5RW0A820066-01
I5RH01820103-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-106
Passenger Air Bag (Inflator) Module Repair
Harness Installation
S6RW0D8206017
Replace passenger air bag (inflator) module repair
harness (2) according to the following procedure when
the harness (9) connected with passenger air bag
(inflator) module of the air bag harness included in
instrument panel harness (7) and passenger air bag
(inflator) module connector (1) is damaged.
1) Disable air bag system. Refer to “Disabling Air Bag
System”.
2) Remove passenger air bag (inflator) module
referring to “Passenger Air Bag (Inflator) Module
Removal and Installation” if it has installed.
3) Disconnect floor harness joint (yellow) connector (1)
with passenger air bag (inflator) module of air bag
harness included in instrument panel harness from
floor harness located near the glove box.4) Cut off passenger air bag (inflator) module connector
(1) and floor harness joint (yellow) connector (2) with
passenger air bag (inflator) module of air bag
harness included in instrument panel harness as
shown, and then fasten it to instrument panel
harness with vinyl tape for avoiding interference with
other parts.
5) Fix passenger air bag (inflator) module repair
harness (1) to instrument panel harness (2).
CAUTION!
To avoid interference with other parts, fasten
the repair harness to instrument panel
harness with a clamp (3) as shown in figure.

6) Connect passenger air bag (inflator) module repair
harness connector (4) to floor harness securely till
click is heard.
3. Driver air bag (inflator) module
4. Passenger air bag (inflator) module
5. Floor harness
6. Vinyl tape
7. Instrument panel harness
8. Floor harness joint (yellow) connector with passenger air bag (inflator)
module of air bag harness included in instrument panel harness
10. Floor harness joint (yellow) connector of passenger air bag (inflator)
module repair harness
5
2
4
4
7
7
1
3
3
5
66
8
10
9
I5RW0C820001-01
1
I5RW0C820002-01
[A]: Viewed from dash panel side
1
2
I5RW0C820003-01
3
4 213
[A]
I5RW0C820004-01

Downloaded from www.Manualslib.com manuals search engine 9A-43 Wiring Systems:
Relay side
Junction Block Inner Circuit (Overview (Except Taiwan))S6RW0D910D010
Abbreviations
543
2
1
432
1432
1432
1
4
32
1
Blower fan relay
Relay
23412 11 2
12 34 5 6 78 9
15 16 17 18 11 10 12 13 144 3561214
11
1015
721
1316
9 8 1
234
5
678 910
4
321
10
987 656
5 4 3
2
17
11 10
9 8
15
14 13
1216
987654321
13 12 11 10 17 18 16 15 14
13
14 15
16
9 10 11
128 5 6
72 3
41
321 4
E323
L314
E324L313L315 E325
HRelay
Relay
Tail light relay
38
7
6
5
2
4 1
43
5
6
12 14 11 10 15 72
1
13 16 9 8
3456
12
L312
6543
21
Flasher relay
Taiwan
I6RW0C910921-02
Abbreviation Full term Abbreviation Full term
AS Assistant (Front passenger) LP Lamp
CTR Center O/H Over head
DR Driver R/B Relay box
F-L Front L R-L Rear L
F-R Front R R-R Rear R
FR Front RR Rear
INP Instrument panel S/H Seat heater
LEV (Headlight) leveling

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-44
1IG2 SW2
6
LAMP FL
1A/B CONT
A/B SIGNAL
K-LINE
K-LINE
A/B SIGNAL
BCM IG1
D/SL-IN
D/L-IN
D/UL-1
SEQULITY IN
HAZARD
TAIL BCM
D/L (BCM)
RR DEF RLY
BCM (+B)
DOME LP CONT
ACC
R/WIP
GND
SIGNAL GND (BCM)4A/B IND
32
98
2511
2423
206
1412
181
215
107
2217
3
1IG
3LP-L2LP-R
4+B5SW-L
7GND6SW-R
8HAZ
DOME LP (+B)543GND SPARE-1 DOME LP DOOR6HTR4ST1IG25ACC3IG SW (+B)2IG1
18107G271415G2727G27219G2721G27212G2719G27111G2723G2722G2728G272166G2716G2725G271810511G27113G2724G2721G27120G2722G2719G2723G27112G27214G272
10E3235E32512E3259E32514E3251E3258E3252E32511E3253E3256E3235E32316E3257E3254E3232E3239E3233E3237E32310E325 DEF IND RR FOG(+B)
*
*
TAIL(+B)
TAIL SW
TURN SW-L
TURN SW-R
METER (L)
METER (R)
HAZARD SW
HORN SW
H/L LVL SW
*
*
MTR (IG) ANGLE SENSOR
IG COIL
DOME +B
4WD CONT
ACC 2
A/B INDACC 1
F-WIP (RLY)
R-WASHER
*
*
* *
*GND (IP)
SIGNAL GND (IP)
*
*
*
IG COIL
EPS AT
ABS CONT
BACK
STOP SW
EPI
BUL IN
HORN
FR TURN (R)
FR TURN (L)
POSI LP
* *
EPI
STOP SW
F-WIP
HTR FUSE
ST RLY COIL
4
L314
15
L314
16
L314
5
L314
9
L314
212
L314
13
L315
14
L315
7
L315
15
L315
14
L314
11
L314
6
L315
5
L315
8
L314
7
L314
6
L314
18
L314
3
L314
L314
110
L314
9
L315
10
L315
1
L315
3
L315
2
L315
8
L315
11
L315
4
L315 SIGNAL GND (FL)
SEAT HTR
P/W
R-WIP (-)* *ACC 2
ACC 1*
*
DOME (+B)
* * *
*
RR DEF
HTR MIR (L)
HTR MIR (R)
TAIL LP, LICENSEPOWER DR
RR-TURN (L)
RR-TURN (R)
BUL-LD/L-1
D/SL-1 D/UL-1
STOP LP
IG1 ABS
*
*
IG COIL 15A
MTR 10A
A/B 15A
IG1 SIG 10A
ABS 10A
BACK 10A
TAIL 10A
D/L 20A
P/WT 20A
RR DEF 30A
RR FOG 15A
SPARE-2
ACC 15A
ACC 2 15A
WIP 30A
P/W 30A
RR WIP 15A
S/H 15A
IG2 SIG 10A
ST SIG 10A HORN HAZ 15A
STOP 15A4WD 15ARR DEF RLY
SPARE-3
HORN RLY
RR WIP RLY
G272 G272
G271
G272
G271
G272 G271
L314
DOME 15A
To instrument panel harness
(G273)*: Not used To floor harness
(L312)
To instrument panel
harness
(G271 , G272)
To main harness
(E323 , E325)
To floor harness (L314 , L315)To main
harness
(E324)
BCM
To flasher
relayTo floor
harness
(L313)
BLOWER FAN RLY
I6RW0D910904-03

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-46
BCM (J/B side connector)
3
4
1
25
15 14 12
13 10
11 9 8 67
17
16182122 19
20
23
1234578 116
12 91034 652 1
G271 G273
G272
10
11 12 13 14 15 16 17 18 19123456789
20
345612L312
23414
3
561214 11
10
157 2 11316 9 8 6
5 4 3
2
1
7
11 10
9 8
15
14 13
1216
L313
L315 E325
2 1
123456789
15 16 17 18 11 10 12 13 14 1
234
5
678 910
E323
L314 E324
E323 E325E324 BCM G272G271 G273 L312 L313 L314 L315
11
J/B
Flasher Relay14
8
2 3 6 5 7
3
6
9
3
12
1
5
1
19
3
7
16
2
1
10
1
HORN SW HORN RELAY
GND
SW-L SW-R
LP-LLP-R IG
+B
HAZHORN
HAZARD SW
METER (R)
FR TURN (R)
METER (L) RR-TURN (R)
FR TURN (L)
RR-TURN (L)
TURN SW-R
TAIL SW TURN SW-L
POSI LP
TAIL LP,
LICENSE
LAMP FL +B
D/L
20A
D/L
12HAZARD
20SEQULITY IN
14TAIL BCM
32
(Continued)
Individual circuit fuse box No.2
(In J/B)
31
(Continued)
4 3
2
1
5
Connector No. / Terminal No.
I6RW0C910924-02

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-50
Junction Block Inner Circuit (Overview (Taiwan))S6RW0D910D007
Abbreviations
Abbreviation Full term Abbreviation Full term
AS Assistant (Front passenger) LP Lamp
CTR Center O/H Over head
DR Driver R/B Relay box
F-L Front L R-L Rear L
F-R Front R R-R Rear R
FR Front RR Rear
INP Instrument panel S/H Seat heater
LEV (Headlight) leveling