2006 SUZUKI SX4 console box components

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-85
Select Lever InspectionS6RW0D5106005
Check select lever for smooth and clear-cut movement
individually. If a malfunction is found, replace select lever
assembly.
“3” Position Switch InspectionS6RW0D5106016
1) Remove console box referring to “Console Box
Components in Section 9H”.
2) Disconnect “3” position switch connector (1).
3) Check continuity between “3” position switch
terminals.
“3” position switch specification
Shift select lever to “3” or “2” range: Continuity
Shift other above range: No continuity
Shift Lock Solenoid InspectionS6RW0D5106024
Check that shift lock solenoid (1) actuate when battery
voltage is conducted.
Shift Lock Solenoid ReplacementS6RW0D5106025
1) Remove console box referring to “Console Box
Components in Section 9H”.
2) Replace shift lock solenoid (1) using flat head or like.
3) Install covers as they were.1
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Downloaded from www.Manualslib.com manuals search engine 5A-86 Automatic Transmission/Transaxle:
Select Cable ComponentsS6RW0D5106006
Select Cable Removal and InstallationS6RW0D5106007
Removal
1) Remove console box referring to “Console Box
Components in Section 9H”.
2) Disconnect select cable from select lever and then
detach from bracket.
3) Remove clip and disconnect select cable from
manual select lever.
4) Remove select cable retainer from dash panel.
Installation
Install select cable by reversing removal procedure.
The important steps in installation are as follows.
• Apply grease to pin and cable joint.
• Tighten bolts to specified torque referring to “Select
Cable Components”.• Adjusting procedure is as follows. Refer to “Select
Cable Adjustment”.Select Cable AdjustmentS6RW0D5106008
1) Shift manual shift lever to “N” range (transmission
range sensor “N” range).
(a)
(b)
(c)
6
7A
112
[B]
[B] [A]
[A]
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9
8
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[A]: View [A] 5. Clip 11. Radiator inlet hose
[B]: View [B] 6. Manual select lever pin
: Apply lithium grease 99000-25011 to all around pin (0.15 g):23 N⋅m (2.0 kgf-m, 17.0 lb-ft)
1. Select lever assembly 7. Select lever pin
: Apply lithium grease 99000-25011 to all around pin (0.15 g):6.5 N⋅m (0.65 kgf-m, 5.0 lb-ft)
2. Select cable 8. Adjuster case : 13 N⋅m (1.3 kgf-m, 9.5 lb-ft)
3. Cable bracket 9. Lock
4. Manual select lever 10. P/S control module
“P”“R”“N”
“D”
“2”
“L”
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Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-87
2) Remove adjuster (cable end) from select lever pin of
select lever assembly.
3) Remove adjuster (cable end) from select lever pin of
select lever assembly.
4) Release lock plate (1) which restrict moving of cable
end holder (2).
5) Push cable end holder (1) out from eye-end (2) using
an appropriate tool (3) to disengage cable.
6) Shift select lever to “N” position.
7) Apply grease to select lever pin and install adjuster
(cable end) to it.
: Grease 99000–25011 (SUZUKI Super Grease
A)
8) With both select lever and transmission range
sensor kept each “N” position, drive cable end holder
(1) in until it locks cable.
9) Slide lock plate (2) to secure cable end holder in
position.
10) After select cable was installed, check for the
following.
• Push vehicle with select lever shifted to “P” range.
Vehicle should not move.
• Vehicle can not be driven in “N” range.• Vehicle can be driven in “D”, “3”, “2” and “L”
ranges.
• Vehicle can be backed in “R” range.
Key Interlock Cable Removal and InstallationS6RW0D5106026
NOTE
Don’t bend interlock cable excessively when
removing and installing it, or system will not
operate correctly.

Removal
1) If the vehicle is equipped with air bag system,
disconnect negative cable at battery and disable air
bag system, referring to “Disabling Air Bag System in
Section 8B”.
2) Remove steering column cover.
3) Turn ignition switch to ACC position.
4) Pull out key interlock cable (1) from key cylinder
cover (2) while pressing checkhook with slotted
screwdriver (3) or the like.
5) Turn ignition switch to LOCK position.
6) Remove console box referring to “Console Box
Components in Section 9H”.
7) Detach cable end (1) from interlock cam (2) while
pressing claws (3) of interlock cam boss.
At this time, be careful not to cause damage to its
claws.
Detach cable casing cap (4) from bracket (5) while
pressing checkhook.
8) Remove interlock cable.
I2RH01510046-01
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2
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5 3 12
4
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Downloaded from www.Manualslib.com manuals search engine Manual Transmission/Transaxle: 5B-9
Gear Shift Control Lever and Cable Removal
and Installation
S6RW0D5206005
Removal
1) Remove console box.
2) Disconnect cable ends (5) from pivot (6) of gear shift
control lever assembly by removing clip.
3) Disconnect gear shift and select control cables (1)
from gear shift control lever assembly (2) while
pulling quick joint (4) as shown in figure.
4) Remove gear shift control lever assembly mounting
nuts (3) and gear shift lever assembly from floor
panel.
5) Disconnect gear shift and select control cables from
transaxle.
6) Remove cable grommet bolt, and then remove gear
shift and select control cables from floor panel.
Installation
Reverse removal procedure for installation nothing the
following.
• Tighten each bolts and nuts to specified torque
referring to “Gear Shift Control Lever and Cable
Components”.
• Adjust gear select control cable referring to “Gear
Select Control Cable Adjustment”.
Gear Select Control Cable AdjustmentS6RW0D5206006
1) Release lock plate (1) which restricts moving of
cable end holder (2).
2) Push cable end holder (2) out from adjuster (4) using
appropriate tool (3) to disengage cable.
36
5
2
3
41
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Downloaded from www.Manualslib.com manuals search engine 7A-12 Heater and Ventilation:
Rear Duct Removal and Installation (If
Equipped)
S6RW0D7106016
Removal
1) Disconnect negative (–) cable at battery.
2) Remove front seats referring to “Front Seat Removal
and Installation in Section 9G”.
3) Remove console box referring to “Console Box
Components in Section 9H”.
4) Take off carpet till rear ducts is totally exposed.
5) Remove right and left rear ducts.
6) Remove center rear duct as follows, if necessary.
a) Remove HVAC control unit referring to “HVAC
Control Unit Removal and Installation” (non-A/C
or manual A/C) or “HVAC Control Module
Removal and Installation in Section 7B” (auto A/
C).
b) Remove center rear duct from HVAC unit.
Installation
Reverse removal procedure noting the following
instructions.
• Install HVAC control unit referring to “HVAC Control
Unit Removal and Installation” (non-A/C or manual A/
C) or “HVAC Control Module Removal and Installation
in Section 7B” (auto A/C), if removed.
• Install console box referring to “Console Box
Components in Section 9H”.
• Install front seats referring to “Front Seat Removal
and Installation in Section 9G”.
HVAC Air Filter Removal and Installation (If
Equipped)
S6RW0D7106017
Removal
1) Remove glove box from instrument panel.
2) Remove air filter (1) from HVAC unit while releasing
claws (2).
Installation
Reverse removal procedure noting the following
instructions.
• Position air filter by directing its arrow mark to the
upward.
HVAC Air Filter Inspection (If Equipped)S6RW0D7106018
Reference: “HVAC Air Filter Removal and Installation (If
Equipped)”
Check that filter is not excessively dirty, damage or oily,
clean filter with compressed air from air outlet side of
filter. If abnormality is found, replace filter with new one.
1. Center rear duct 4. Clip
2. Right rear duct 5. HVAC unit
3. Left rear duct
324 5
1
4
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Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-94
5) Install driver and passenger side front pillar lower
trim.
6) Side-air bag (inflator) model:
Connect yellow connector (1) of side-air bag
(inflator) module by pushing connector till click is
heard from it.
7) Side curtain-air bag (inflator) model:
Connect yellow connector (1) of side curtain-air bag
(inflator) module by pushing connector till click is
heard from it.
8) Install right-side rear quarter lower trim.
9) Install “A/B” fuse to fuse box.
10) Connect negative (–) cable at battery.
11) Turn ignition switch to ON position and verify that
“AIR BAG” warning light flashes 6 times and then
turns OFF. If it does not operate as described,
perform “Air Bag Diagnostic System Check”.
SDM Removal and InstallationS6RW0D8206003
WARNING!
During service procedures, be very careful
when handling a Sensing and Diagnostic
Module (SDM).
Be sure to read “Precautions on Service and
Diagnosis of Air Bag System” before starting
to work and observe every precaution during
work. Neglecting them may result in personal
injury or inactivation of the air bag system
when necessary.

Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system referring to “Disabling Air
Bag System”.
3) Remove console box referring to “Console Box
Components in Section 9H”.
4) Remove G sensor referring to “G Sensor Removal
and Installation (4WD Model) in Section 4E” and its
bracket (1).
5) Disconnect SDM connector (1) from SDM (2).
6) Remove SDM (2) from vehicle.
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2. SDM
A: Forward
1
2
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Downloaded from www.Manualslib.com manuals search engine 8B-95 Air Bag System:
Installation
1) Check that none of the following faulty conditions
exists.
• Bend, scratch, deformity in vehicle body where
SDM is mounted.
• Foreign matter or rust on mating surface of vehicle
body where SDM is mounted.
2) Install SDM (2) to vehicle.
CAUTION!
Ensure that arrow on the SDM is pointing
toward the front of the vehicle.

3) Tighten SDM bolts (1) to specified torque.
Tightening torque
SDM bolt (a): 9 N·m (0.9 kgf-m, 6.5 lb-ft)
4) Connect SDM connector (2) to SDM (3) securely.
5) Install G sensor bracket (1) to floor panel.6) Install G sensor referring to “G Sensor Removal and
Installation (4WD Model) in Section 4E”.
7) Install console box upper cover.
8) Enable air bag system referring to “Enabling Air Bag
System”.
9) Connect negative (–) cable at battery.
SDM InspectionS6RW0D8206004
WARNING!
During service procedures, be very careful
when handling a Sensing and Diagnostic
Module (SDM).
Be sure to read “Precautions on Service and
Diagnosis of Air Bag System” before starting
to work and observe every precaution during
work. Neglecting them may result in personal
injury or inactivation of the air bag system
when necessary.

CAUTION!
• Do not connect a tester whatever type it
may be.
• Never repair or disassemble SDM.
• If SDM has been dropped, it should be
replaced.

If any faulty condition is found in the following checks,
replace.
• Check SDM and SDM plate for dents, cracks or
deformation.
• Check SDM connector for damage, cracks or lock
mechanism.
• Check SDM terminal for bend, corrosion or rust.
Driver Air Bag (Inflator) Module Removal and
Installation
S6RW0D8206005
WARNING!
When handling an air bag (inflator) module,
be sure to read “Precautions on Handling
and Storage of Air Bag System Components”
and observe each instruction. Failure to
follow them could cause a damage to the air
bag (inflator) module or result in personal
injury.

A: Forward
2. SDM
23 A1, (a)
I4RS0A820107-01
1
2
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Downloaded from www.Manualslib.com manuals search engine Table of Contents 9-v
Power Door Lock System Symptom
Diagnosis (If Equipped)..................................... 9F-3
Power Door Lock System Operation
Inspection (If Equipped) .................................... 9F-3
Keyless Entry System Symptom Diagnosis (If
Equipped).......................................................... 9F-4
Keyless Entry System Operation Inspection
(If Equipped) ..................................................... 9F-5
Door Lock Function of Keyless Start System
Symptom Diagnosis (If Equipped) .................... 9F-5
Rear End Door Opener System Symptom
Diagnosis (If Equipped)..................................... 9F-5
Rear End Door Opener System Operation
Inspection (If Equipped) .................................... 9F-5
Repair Instructions .............................................. 9F-6
Front Door Lock Assembly Components ............ 9F-6
Front Door Lock Assembly Removal and
Installation ......................................................... 9F-6
Front Door Lock Assembly Inspection ................ 9F-8
Power Door Lock Switch Inspection (If
Equipped).......................................................... 9F-8
Door Key Cylinder Switch Inspection (If
Equipped).......................................................... 9F-8
Power Door Lock Actuator Inspection (If
Equipped).......................................................... 9F-9
Rear Door Lock Assembly Components ........... 9F-10
Rear Door Lock Assembly Removal and
Installation ....................................................... 9F-10
Rear Door Lock Assembly Inspection ............... 9F-10
Rear End Door Lock Assembly Components.... 9F-11
Rear End Door Lock Assembly Removal and
Installation ....................................................... 9F-12
Rear End Door Lock Assembly Inspection........ 9F-12
Rear End Door Opener Switch Inspection (If
Equipped)........................................................ 9F-12
Replacement of Transmitter Battery (Other
than Keyless Start Model) ............................... 9F-13
Programming Transmitter Code for Keyless
Entry System (Other than Keyless Start
Model) ............................................................. 9F-13
Keyless Entry Answer Back Function
Change-over Procedure (If Equipped) ............ 9F-14
Keyless Entry Receiver Removal and
Installation (If Equipped)................................. 9F-14
Keyless Entry Receiver and Its Circuit
Inspection (If Equipped) .................................. 9F-15
Specifications..................................................... 9F-16
Tightening Torque Specifications ...................... 9F-16
Special Tools and Equipment ........................... 9F-16
Recommended Service Material ....................... 9F-16
Seats ......................................................... 9G-1
Diagnostic Information and Procedures ............9G-1
Front Seat Heater Symptom Diagnosis (If
Equipped)..........................................................9G-1
Repair Instructions ..............................................9G-2
Front Seat Components ......................................9G-2
Front Seat Removal and Installation ...................9G-3Front Seat Heater Switch (Driver and
Passenger Side) Inspection (If Equipped)........ 9G-3
Front Seat Heater Wire Inspection (If
Equipped) ......................................................... 9G-3
Rear Seat Components...................................... 9G-4
Rear Seat Removal and Installation................... 9G-4
Specifications ...................................................... 9G-5
Tightening Torque Specifications ....................... 9G-5
Special Tools and Equipment ............................ 9G-5
Recommended Service Material ........................ 9G-5
Interior Trim ............................................. 9H-1
Repair Instructions ..............................................9H-1
Floor Carpet Removal and Installation ................9H-1
Head Lining Removal and Installation.................9H-2
Console Box Components ..................................9H-3
Specifications .......................................................9H-4
Tightening Torque Specifications ........................9H-4
Hood / Fenders / Doors ............................ 9J-1
Repair Instructions .............................................. 9J-1
Hood Removal and Installation ........................... 9J-1
Hood Inspection and Adjustment ........................ 9J-1
Front Fender Components .................................. 9J-2
Front Fender Removal and Installation ............... 9J-2
Front Door Assembly Components ..................... 9J-3
Front Door Assembly Removal and
Installation ......................................................... 9J-3
Rear Door Assembly Components...................... 9J-5
Rear Door Assembly Removal and
Installation ......................................................... 9J-5
Rear End Door Assembly Components .............. 9J-6
Rear End Door Assembly Removal and
Installation ......................................................... 9J-6
Specifications ....................................................... 9J-8
Tightening Torque Specifications ........................ 9J-8
Special Tools and Equipment ............................. 9J-8
Recommended Service Material ......................... 9J-8
Body Structure......................................... 9K-1
Repair Instructions ..............................................9K-1
Front Bumper and Rear Bumper Components .... 9K-1
Cowl Top and Front Lower Crossmember
Components ...................................................... 9K-2
Specifications .......................................................9K-3
Body Dimensions ................................................ 9K-3
Panel Clearance................................................ 9K-10
Tightening Torque Specifications ...................... 9K-10
Paint / Coatings ........................................9L-1
General Description ............................................. 9L-1
Anti-Corrosion Treatment Construction............... 9L-1
Plastic Parts Finishing ......................................... 9L-2
Component Location ........................................... 9L-3
Sealant Application Areas ................................... 9L-3
Under Coating Application Areas ...................... 9L-10
Anti-Corrosion Compound Application Area ..... 9L-12
Exterior Trim ............................................ 9M-1