Downloaded from www.Manualslib.com manuals search engine Air Conditioning System: Automatic Type 7B-37
On-Board Diagnostic System DescriptionS7RS0B7221007
NOTE
The diagnostic information as diagnostic
trouble code (DTC) can be known by using
SUZUKI scan tool. For further details, refer to
“DTC Check”.
HVAC control module detect s malfunctions, which may
occur in the following area.
• Outside air temperature sensor
• Inside air temperature sensor
• Evaporator temperature sensor
• Sunload sensor
• ECT sensor
• Temperature control actuator of HVAC unit
• Air flow control actuator of HVAC unit
• A/C refrigerant pressure sensor • HVAC control module
• VSS
• Serial Communication line
• CAN communication line
When HVAC control module detects malfunction, the
“AUTO” indicator lamp (1) flashes to warn and the
diagnostic trouble code (DTC) is stored in the memory of
the module. When diagnosing trouble, the DTC can be
checked according to “DTC Check”.
Schematic and Routing Diagram
Major Components of A/C SystemS7RS0B7222001
Refer to “Major Components of A/C System”.
1
I5RS0A722003-01
Downloaded from www.Manualslib.com manuals search engine Air Conditioning System: Automatic Type 7B-65
DTC Troubleshooting
DTC B1553: CAN Communication Signal MalfunctionS7RS0B7224021
DTC Detecting Condition and Trouble Area
DTC Troubleshooting
DTC B1557: Vehicle Speed Sensor Signal MalfunctionS7RS0B7224022
DTC Detecting Condition and Trouble Area
DTC TroubleshootingStep Action Yes No
1 Serial communication signal data check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Start engine and select “DATA LIST” mode on scan tool.
3) Check “Refrigerant Pressure”, “Vehicle Speed”, “Coolant Temp” and “Outside Air Temp” varies displayed on scan
tool.
Is displayed each va ries described varies in “Scan Tool
Data”? Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
Go to Step 2.
2 Serial communication signal check
1) Connect connectors to BCM and HVAC control module.
2) Using oscilloscope, check that serial communication
signal is outputted referring to “Reference waveform
No.8” of “Inspection of BCM and its Circuits in Section
10B”.
Is serial communication signal outputted at “G37-11”
terminal of BCM connector? HVAC control module
faulty.
BCM (included in
junction block
assembly) faulty.
DTC detecting condition
Trouble area
HVAC control module receives error code fr om BCM continuously.• CAN communication circuit
• BCM (included in junction block assembly)
•ECM
• HVAC control module
Step Action YesNo
1 DTC check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Check ECM and BCM for DTC.
Is there DTC(s)? Go to applicable DTC
diag. flow.
Substitute a known-
good HVAC control
module and recheck.
DTC detecting condition
Trouble area
HVAC control module receives error code from BCM continuously. • VSS circuit
• VSS
• HVAC control module
Step Action YesNo
1 DTC check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Check ECM for DTC.
Is there DTC P0500? Go to “DTC P0480: Fan
1 (Radiator Cooling
Fan) Control Circuit in
Section 1A”.
Substitute a known-
good HVAC control
module and recheck.
Downloaded from www.Manualslib.com manuals search engine 9-ii Table of Contents
List of Connectors ........................................... 9A-103
C Connector .................................................... 9A-103
D Connector (M16A engine) ........................... 9A-104
E Connector .................................................... 9A-104
G Connector .................................................... 9A-106
J Connector ..................................................... 9A-108
K Connector .................................................... 9A-109
L Connector..................................................... 9A-109
M Connector (SPORT model) ......................... 9A-111
O Connector .................................................... 9A-111
R Connector .................................................... 9A-111
Lighting Systems .................................... 9B-1
Component Location ........... ................................9B-1
Lighting System Component s Location............... 9B-1
Interior Light System Location............................. 9B-2
Diagnostic Information and Procedures ............ 9B-2 Headlight Symptom Diagnosis ............................ 9B-2
Headlight Leveling System Symptom Diagnosis (If Equipped) ..................................... 9B-2
Turn Signal and Hazard Warning Light Symptom Diagnosis .......................................... 9B-3
Clearance, Tail and License Plate Light Symptom Diagnosis .......................................... 9B-3
Back-Up Light Symptom Diagnosis..................... 9B-4
Brake Light Symptom Diagnosis ......................... 9B-4
Front Fog Light Symptom Diagnosis (If Equipped) .......................................................... 9B-4
Interior Light Symptom Diagnosis ....................... 9B-5
Repair Instructions ..............................................9B-5 Headlight Housing Removal and Installation ...... 9B-5
Headlight Bulb Replacemen t............................... 9B-6
Headlight Aiming Adjustment with Screen .......... 9B-6
Headlight Switch (in Lighting Switch) Removal and Installation ................................... 9B-8
Headlight Switch (in Lighting Switch) Inspection .......................................................... 9B-8
Hazard Warning Switch Removal and Installation ......................................................... 9B-8
Hazard Warning Switch Inspection ..................... 9B-9
Brake Light Switch Inspection ............................. 9B-9
Turn Signal Light Switch (in Lighting Switch) Removal and Installation ................................... 9B-9
Turn Signal Light Switch (in Lighting Switch) Inspection .......................................................... 9B-9
Turn Signal and Hazard Warning Relay Removal and Installation ................................... 9B-9
Turn Signal and Hazard Warning Relay Inspection ........................................................ 9B-10
License Light Removal and Installation............. 9B-10
Front Fog Light Removal and Installation (If Equipped) ........................................................ 9B-11
Front Fog Light Bulb Replacement (If Equipped) ........................................................ 9B-11
Front Fog Light Switch Inspection (If Equipped) ........................................................ 9B-11
Front Fog Light Relay Inspection (If Equipped) ........................................................ 9B-11
Front Fog Light Aiming Adjustment with Screen (If Equipped) ....................................... 9B-12 Headlight Leveling Switch Inspection (If
Equipped) ........................................................ 9B-13
Headlight Leveling Actuator Inspection (If Equipped) ........................................................ 9B-13
Instrumentation / Driver Info. / Horn ...... 9C-1
Precautions ...........................................................9C-1 Precautions in Diagnosing Troubles for Combination Meter ............................................9C-1
General Description .............................................9C-1 CAN Communication System Description...........9C-1
Auto Volume Co ntrol System Description (If
Equipped) ..........................................................9C-3
Schematic and Routing Diagram ........................9C-4 Combination Meter Circuit Diagram ....................9C-4
Component Location ............ ...............................9C-6
Audio System Component Location ....................9C-6
Diagnostic Information and Procedures ............9C-6 Speedometer and VSS Symp tom Diagnosis ......9C-6
Tachometer Symptom Diagnosis ........................9C-6
Engine Coolant Temperature (ECT) Meter Symptom Diagnosis ..........................................9C-7
Fuel Meter Symptom Diagnosis ..........................9C-7
Low Fuel Warning Light Symptom Diagnosis .....9C-7
Oil Pressure Warning Light Symptom Diagnosis ..........................................................9C-8
Brake and Parking Brake Warning Light Symptom Diagnosis ..........................................9C-8
Seat Belt Reminder Light Symptom Diagnosis (If Equipped)......................................................9C-8
A/T Shift Position Indicator Symptom Diagnosis (A/T Model).......................................9C-9
Charge Warning Light Sy mptom Diagnosis ........9C-9
Main Beam (High Beam) Indicator Symptom Diagnosis ..........................................................9C-9
Warning Buzzer Circuit Sy mptom Diagnosis ....9C-10
Cigarette Lighter Symptom Diagnosis (If Equipped) ........................................................9C-10
Horn Symptom Diagnosis .................................9C-10
Information Display Symptom Diagnosis (If Equipped) ........................................................9C-11
Clock Symptom Diagnosis (If Equipped)...........9C-12
Audio System Symptom Diagnosis (If Equipped) ........................................................9C-12
Remote Audio Control Switch Symptom Diagnosis (If Equipped) ...................................9C-13
Navigation Symptom Diagnosis (If Equipped)...9C-14
Repair Instructions ............ ................................9C-14
Ignition Switch Removal and Installation...........9C-14
Ignition Switch Inspection..................................9C-14
Combination Meter Removal and Installation ...9C-15
Fuel Level Sensor Removal and Installation .....9C-15
Fuel Level Sensor Inspection ............................9C-15
Oil Pressure Switch Remova l and Installation ..9C-15
Oil Pressure Switch Inspec tion .........................9C-16
Engine Coolant Temperature (ECT) Sensor Inspection ........................................................9C-16
Brake Fluid Level Switch Inspection .................9C-16
Parking Brake Switch Inspec tion.......................9C-16
Downloaded from www.Manualslib.com manuals search engine 9A-11 Wiring Systems:
C: Engine harnessNo./Color Connective position No./Color Connective positionC01/GRY IAC valve C22/- Generator #2
C02/GRY IG Coil #1 C23/BLK Starting motor #1
C03/GRY IG Coil #2 C24/- Starting motor #2
C04/GRY Fuel injector #1 C25/GR Y VSS (Vehicle speed sensor)
C05/GRY Fuel injector #2 C26/GRY Knock sensor
C06/GRY Fuel injector #3 C27/BLU (A/
T) Input shaft speed sensor
C07/GRY Fuel injector #4 C28/GRY
(A/T) Trans axle range sensor
C08/BLK or GRY CMP sensor C29/GRY
(A/T) Shift solenoid
C09/BLK ECT sensor C30/BLK
(M/T) Back-up light switch
C10/GRY EGR stepper motor C31/- Main fuse box C11/BLK Throttle position sensor C32/GRY
(IF EQPD) Current sensor
C12/BLK MAP sensor C33/- Main fuse box
C13/BLK MAF sensor C34/N (A/T) TCM
C14/BLK EVAP canister purge valve C35/N (A/T) TCM
C15/GRY Heated oxygen sensor #1 C36/N Main harness (To E24)
C16/GRN Heated oxygen sensor #2 C37/GRY ECM C17/BLK A/C compressor C38/- Weld splice C18/N Oil pressure switch C39/- Weld splice
C19/BLU VVT solenoid C40/- Weld splice
C20/GRY CKP sensor C41/- Weld splice
C21/GRY or BLK Generator #1
Downloaded from www.Manualslib.com manuals search engine 9A-13 Wiring Systems:
C: Engine harness
D: Oil pressure switch wireNo./Color Connective position No./Color Connective position
C02/GRY IG Coil #1 C24/- Starting motor #2
C03/GRY IG Coil #2 C23/BLK Starting motor #1
C04/GRY Fuel injector #1 C25/GRY
(A/T) VSS (Vehicle speed sensor)
C05/GRY Fuel injector #2 C26/GRY Knock shaft speed sensor
C06/GRY Fuel injector #3 C27/BLU (A/
T) Input shaft speed sensor
C07/GRY Fuel injector #4 C28/GRY
(A/T) Trans axle range sensor
C08/BLK CMP sensor C29/GRY
(A/T) Shift solenoid
C09/BLK ECT sensor C30/BLK
(M/T) Back-up light switch
C10/GRY EGR stepper motor C31/- Main fuse box C12/BLK MAP sensor C32/GRY Current sensor
C13/BLK MAF sensor C33/- Main fuse box
C14/BLK EVAP canister purge valve C34/N (A/T) TCM
C15/BLK Heated oxygen sensor #1 C35/N (A/T) TCM
C16/GRN Heated oxygen sensor #2 C36/N Main harness (To E24) C17/BLK A/C compressor C37/GRY ECM C18/N Oil pressure switch wire (To D02) C38/- Weld splice
C19/BLU VVT solenoid C39/- Weld splice
C20/GRY CKP sensor C40/- Weld splice C21/BLK Generator #1 C42/BLK Electric throttle body C22/- Generator #2
No./Color Connective position No./ColorConnective position
D01/N Oil pressure switch D02/GRY Engine harness (To C18)
Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-52
"E-1"
"E-2"
EGR
stepper motor
PPL
P
"A-6"
AB
AB
CD
CD
ECM
2
3
REDORNGRY/RED
EVAP
thermistor
1
2G09
13
ORN
ORN
E38
G36
BW
Blower
speed
selector
Auto
unit
A/C refrigerant
pressure sensor
E04
C10
BRN/YEL
WHT/REDGRN/RED
6
4312
5
CKP
sensor CMP
sensor VSS
TCM
C37
BLK
3
155830
C25
21
3CDE12CDE23 3
1
CDE31
1 2
3
C08
C20
C37
18 19
4320
219
PNK
RED/YEL
E2354
55
C36
E2410
1
2
3
19
4
RED/WHT
49
BLK/RED
BLK
C012
1 3
IAC
valve
BLU/WHT
GRN/ORN
WHT/BLK
57
4
WHT/BLK
BLK/RED
BLK/ORNBLK/ORNBLK/ORNBLK/ORN
C40Weld splice
BLK/ORNBLK/ORN
C38Weld splice
BLK/REDBLK/RED
BLK/REDBLK/RED
M13A engine M/T, M15A engine M/T
A/T
M13A engine
M15A engine
M16A engine
ABCDE
Manual A/C
Auto A/C
I7RS0B910941-01
Downloaded from www.Manualslib.com manuals search engine 9A-55 Wiring Systems:
A-6 A/T Control System Circuit DiagramS7RS0B910E007
GRN/YEL
Brakelight
switch
E47
GRN/YEL
C3520 8 7 19 18
9
85 3 6 2
GRN/YEL
Back-up light
20
RED
"D-8"
R
Transaxle
range sensor
TCM
L23
4
3 position switch
A/T
shift lock solenoid
A/T shift
lever assy
BLK/ORN
16
OFF ON
RED
1
RED
BLK
PNK/BLK
GRN/ORNLT GRN/BLK
C28
P
R ND 2L
PNK/BLK
1
2
E24 C36
17
PNK/BLK
BLK
63
BLK/ORN
18
BLK
14
L24
J/C
E45
L024
J/C
E43
J/C (CAN)
G16
BCM
DLC
G207
G375
E469
4
BLK
BLKBLK
11
J/C
G15
3
G36
E3814
E24
C3615
BLK/ORNBLK/ORN
5
23
GRN
RED/BLK
7
E24
C3619
E4114
RED/BLK
PNK
15A
STOP
LAMP8
GRN/WHT
GW
"D-7"
Brake light
3
4
J/B
L018
1
24
10ABACK
A
A
B
B A
A
PPL/WHT
PPL/WHT
PPL/WHT
PPL/WHT
A
A
D
E
LT GRN
P
"A-5"
VSS
PPL
25
R
C36E245
Lg
GY
PB
PW
9
A
Individual circuit
fuse box (No.1)
WHT/BLKRED/BLK
RBWB
BCM
"A-8"
14
6
BLK/ORN
15ARADIO40
G335
WHT/RED
B
B
J/C
G17
WHT/RED
16
J/C
E42
IF EQPD
E24 C36
I7RS0B910915-01
Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-6
Component Location
Audio System Component LocationS7RS0B9303001
NOTE
Below figure shows left-hand steering vehicle. For right-hand steering vehicle, parts with (*) are
installed at the opposite side.
Diagnostic Information and Procedures
Speedometer and VSS Symptom DiagnosisS7RS0B9304001
Tachometer Symptom DiagnosisS7RS0B9304002
6
5
(a)
7
1
2
2
3
3
*4
I6RS0C930003-01
1. Radio assembly
3. Rear speaker5. Antenna 7. GPS antenna (if equipped)
2. Front speaker 4. Antenna feeder6. Antenna base : 5 N⋅m (0.5 kgf-m, 4.0 lb-ft)
Condition Possible cause Correction / Reference Item
Speedometer shows no
operation or incorrect
operation Circuit fuse blown
Replace fuse and check for short circuit.
Front wheel speed sensor or sensor ring
faulty (M/T model) Check front wheel speed sensor or sensor ring
referring to “Front / Rear Wheel Speed Sensor
On-Vehicle Inspection in
Section 4E” or “Front
Wheel Encoder On-Vehicle Inspection in
Section 4E”.
Output shaft speed sensor / VSS faulty
(A/T model) Check output shaft
speed sensor / VSS
referring to “Output Shaft Speed Sensor
Inspection in Section 5A”.
Wiring and/or grounding faulty Repair as necessary.
Combination meter faulty Replace combination meter.
ECM faulty Replace after making sure that none of above
parts is faulty.
ConditionPossible cause Correction / Reference Item
Tachometer shows no
operation or incorrect
operation Circuit fuse blown
Replace fuse and check for short circuit.
Wiring and/or grounding faulty Repair as necessary.
Combination meter faulty Replace combination meter.
ECM faulty Replace after making sure that none of above
parts is faulty.