Downloaded from www.Manualslib.com manuals search engine 9B-6 Lighting Systems:
Headlight Bulb ReplacementS7RS0B9206002
WARNING!
• To avoid danger of being burned, don’t touch when the bulb is hot.
• Don’t touch glass surface of bulb, to avoid deteriorate as the case may be unclear
when bulb light on at dirty condition.
1) Disconnect negative (–) cable at battery.
2) Disconnect coupler from bulb.
3) Remove socket cover (1).
4) Replace bulb (2) and assemble all removed parts.
Headlight Aiming Adjustment with ScreenS7RS0B9206003
NOTE
• Unless otherwise obligated by local regulations, adjust headlight aiming
according to the following procedure.
• After replacing headlight housing, be sure to adjust aiming.
• When inspecting and adjusting headlight with leveling system, make sure to set the
leveling switch to “0 ” position with ignition
switch turned ON.
1) Make sure the following items.
• Place vehicle on a flat surface in front of blank wall (screen) (1) ahead of headlight surface.
Distance “a”
10 m (32.8 ft.)
• Adjust air pressure of all tires to the specified value respectively.
• Bounce vehicle body up and down by hand to stabilize suspension.
• Carry out aiming with a driver aboard.
Driver’s weight
75 kg (165 lb)
2) Check to see if hot spot (high intensity zone) of each low beam axis falls as shown in figure.
NOTE
If the headlights interfere each other and
make it hard to see the cut line clearly, cover
the headlight on one side. This helps to make
aiming adjustment easier.
Hot spot specification
Angle “b”: 0.75 ° (Specification)
Calculated distance “H”: Approx. 130 mm (5.15
in.)
1
iii)
2
i)
ii)
I4RS0A920005-01
Downloaded from www.Manualslib.com manuals search engine 9B-12 Lighting Systems:
Front Fog Light Aiming Adjustment with Screen
(If Equipped)
S7RS0B9206018
Basic Aiming
NOTE
• Unless otherwise obligated by local regulations, adjust front fog light aiming
according to the following procedure.
• An example in case that the light-to-wall distance 10 m is shown in the illustration.
The beam descending distance “H” is
calculated when “a” is 10 m with the
specification angle “b” (1.14 °).
1) Make sure the following items.
• Place vehicle on a flat surface in front of blank wall (screen) (1) ahead of front fog light surface.
Distance between screen and front fog light
“a”: 10 m (32.8 ft.)
• Adjust air pressure of all tires to the specified value respectively.
• Bounce vehicle body up and down by hand to stabilize suspension.
• Carry out aiming with a driver aboard.
Driver’s weight
75 kg (165 lb)
2) Check to see if hot spot (h igh intensity zone) of each
front fog light axis falls as shown in the figure.
NOTE
If the fog lights interfere each other and make
it hard to see the cut line clearly, cover the
fog light on one side. This helps to make
aiming adjustment easier.
Hot spot specification
Angle “b”: 1.14° (Specification)
Calculated distance “H”: Approx. 199 mm (7.83
in.) 3) If it is not set properly
, align front fog light to
specification by rotating aiming gear.
2. Bounding line
3. Hot spot
4. Aiming gear (for up / down adjustment)
5. Turning (for up adjustment)
6. Turning (for down adjustment)
7. Front fog light assembly
X-X: Horizontal center line of front fog light bulb
A-A: Vertical center line of left front fog light bulb
B-B: Vertical center line of right front fog light bulb [A]: Left front fog light
[B]: Right front fog light
I4RS0B920011-01
Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-8
Oil Pressure Warning Light Symptom DiagnosisS7RS0B9304006
Brake and Parking Brake Warning Light Symptom DiagnosisS7RS0B9304007
Seat Belt Reminder Light Symptom Diagnosis (If Equipped)S7RS0B9304008
Condition Possible cause Correction / Reference Item
Oil pressure warning light
does not light up when
ignition switch is turned
to ON position at engine
off Circuit fuse blown
Replace fuse and check for short circuit.
Oil pressure switch faulty Check oil pressure switch referring to “Oil
Pressure Switch Inspection”.
Wiring and/or grounding faulty Repair as necessary.
Combination meter faulty Replace combination meter.
BCM faulty Replace after making sure that none of above
parts is faulty.
Oil pressure warning light
stays ON Oil pressure switch faulty
Check oil pressure switch referring to “Oil
Pressure Switch Inspection”.
Wiring and/or grounding faulty Repair as necessary.
Combination meter faulty Replace combination meter.
BCM faulty Replace after making sure that none of above
parts is faulty.
ConditionPossible cause Correction / Reference Item
Brake warning light does
not light up when brake
fluid level is low or
parking brake is pulled up
or for 5 seconds after
turning ON ignition switch Circuit fuse blown
Replace fuse and check for short circuit.
Brake fluid level switch faulty Check brake fluid level switch referring to
“Brake Fluid Level Switch Inspection”.
Parking brake switch faulty Check parking brake switch referring to
“Parking Brake Switch Inspection”.
ABS system faulty Refer to “ABS Check in Section 4E”.
Wiring and/or grounding faulty Repair as necessary.
Combination meter faulty Replace combination meter.
BCM faulty Replace after making sure that none of above
parts is faulty.
Brake warning light stays
ON Brake fluid level switch faulty
Check brake fluid level switch referring to
“Brake Fluid Level Switch Inspection”.
Parking brake switch faulty Check parking brake switch referring to
“Parking Brake Switch Inspection”.
EBD system faulty Refer to “EBD Warning Light (Brake Warning
Light) Check in Section 4E”.
Wiring and/or grounding faulty Repair as necessary.
Combination meter faulty Replace combination meter.
BCM faulty Replace after making sure that none of above
parts is faulty.
ConditionPossible cause Correction / Reference Item
Seat belt reminder light
does not light up Circuit fuse blown
Replace fuse and check for short circuit.
Seat belt switch faulty Check seat belt switch referring to “Front Seat
Belt Inspection in Section 8A”.
Wiring and/or grounding faulty Repair as necessary.
Combination meter faulty Replace combination meter.
BCM faulty Replace after making sure that none of above
parts is faulty.
Seat belt reminder light
stays ON Seat belt switch faulty
Check seat belt switch referring to “Front Seat
Belt Inspection in Section 8A”.
Wiring and/or grounding faulty Repair as necessary.
Combination meter faulty Replace combination meter.
BCM faulty Replace after making sure that none of above
parts is faulty.
Downloaded from www.Manualslib.com manuals search engine 9E-7 Glass / Windows / Mirrors:
11) Holding rubber sucker grips (1), place glass onto body by aligning mating marks marked in step 3) and
press it.
12) Check for water leakage by pouring water over windshield through hose. If leakage is found, dry
windshield and fill leaky po int with adhesive. If water
still leaks even after that , remove glass and start
installation procedure all over again.
NOTE
• Do not use high pressure water.
• Do not blow compressed air directly at adhesive applied part when drying.
• Do not use infrared lamp or like for drying.
CAUTION!
Upon completion of installation, note the
following.
• Sudden closing of door before adhesive is completely set may cause glass to become
loose or to come off. Therefore, if door is
opened or closed before adhesive is
completely set, make sure to open all door
glasses and use proper care.
• If molding is not securely in place, hold it down with a tape until adhesive is
completely set.
• Each adhesive has its own setting time.
• Be sure to refer to its maker’s instruction, check setting time of adhesive to be used
and observe precautions to be taken
before adhesive is set.
• Refrain from driving till adhesive is completely set so as to ensure proper and
sufficient adhesion.
I2RH01950050-01
I2RH01950051-01
Downloaded from www.Manualslib.com manuals search engine 9E-15 Glass / Windows / Mirrors:
Rear End Door Window Defogger Wire
Inspection
S7RS0B9506014
NOTE
• When cleaning rear end door window glass, use a dry cloth to wipe it along heat
wire (1) direction.
• When cleaning glass, do not use detergent or abrasive-containing glass cleaner.
• When measuring wire voltage, use a tester with positive probe (2) wrapped with a tin
foil (3) which should be held down on wire
by finger pressure.
Wire Damage Inspection
1) Start engine.
2) Turn on defogger switch.
3) Measure voltage at the center of each defogger wire (1), and check defogger wire condition according to
the following table.
If defogger wire open is found, go to next step.
Defogger wire voltage
4) Touch voltmeter negative (–) lead to defogger wire ground terminal end (1).
5) Touch voltmeter positive (+) lead with a foil strip to defogger wire power source terminal end (2), then
move it along wire to defogger wire ground terminal
end (1).
The place where voltmeter fluctuates from 10 – 12 V
to 0 – 1 V is where there is open.
If found defective, repair defogger wire referring to
“Rear End Door Window Defogger Wire Repair”.
Rear End Door Window Defogger Wire RepairS7RS0B9506015
1) Use white gasoline for cleaning.
2) Apply masking tape (1) at both upper and lower sides of heat wire (2) to be repaired.
3) Apply commercially-available repair agent (3) with a fine-tip brush (4).
4) 2 to 3 minutes later, remove masking tapes (1).
5) Leave repaired heat wire as it is for at least 24 hours before operating the defogger again.
Voltage Circuit
0 – 1 V Defogger wire open between its center and defogger wire power source terminal
end (2)
4 – 6 V Normal condition
10 – 12 V Defogger wire open between its center and defogger wire ground terminal end
(3)
I2RH01950002-01
2
1
3
I4RS0A950029-01
21
I4RS0A950030-01
I2RH01950005-01
Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-6
[A]: Vehicle not equipped with diagnosis connector 19. Door key cylinder switch (included in door lock actuator)40. SDM
[B]: Vehicle equipped with diagnosis conn ector 20. Manual door lock switch 41. Rear end door window defogger relay
[C]: ESP ® model 21. Rear end door window defogger switch 42. Rear end door window defogger
1. BCM (included in junction block assembly) 22. Rear end door opener switch 43. Rear end door window defogger indicator lamp
2. Rear washer motor 23. “3” position switch (A/T model)44. Horn relay
3. Rear wiper motor 24. A/C switch45. Horn switch
4. Rear wiper relay 25. Rear end door opener relay46. Horn
5. Rear wiper and washer switch 26. Rear end door opener actuator47. Lighting switch
6. Outside air temperature sensor 27. TCM (A/T model)48. Ignition switch
7. Key reminder switch 28. ECM49. Battery
8. Theft deterrent light 29. Combination meter50. To turn signal light
9. Oil pressure switch 30. Data link connector (DLC)51. Body ground
10. Generator 31. To ECM, ABS/ESP®, P/S control module 52. Engine ground
11. Information display (if equipped) 32. To SDM53. Keyless start control module (if equipped)
12. Keyless entry receiver (if equipped) 33. Door lock actuator relay 54. Right side door mirror heater (if equipped)
13. Driver side door switch 34. Driver side door lock actuator55. Left side door mirror heater (if equipped)
14. Other than driver side door switch 35. Passenger side door lock actuator56. ABS/ESP® control module
15. Rear end door switch 36. Rear door lock actuator57. To HVAC control module
16. Driver side seat belt switch 37. Turn signal and hazard warning relay 58. CAN junction connector
17. Brake fluid level switch 38. Hazard warning switch59. Steering angle sensor
18. Parking brake switch 39. Interior light
Downloaded from www.Manualslib.com manuals search engine 10B-9 Body Electrical Control System:
Diagnostic Information and Procedures
BCM Self-Diagnosis FunctionS7RS0BA204001
• BCM monitors conditions of the system components and its circuit with ignition switch turned to ON position. When
an abnormality in the system oc curs, the area where that abnormality lies is stored in the memory of EEPROM in
BCM.
• DTC can be checked in either one of following ways. – DTC can be checked by SUZUKI scan tool (2) connected to DLC (1).
– DTC can be read from flashing pattern of theft deterrent light (3). Also, DTC is displayed on combination meter
(4) at the same time.
BCM input / output table
4. Oil pressure switch 15. Rear end door window defogger switch 26. Rear wiper relay
5. Outside air temperature sensor (if equipped) 16. A/C switch
27. Rear end door window defogger relay
6. Door lock actuator (incorporated in key cylinder switch) 17. Hazard warning switch
28. Turn signal and hazard warning relay
7. Door switch 18. Rear wiper switch 29. Key reminder switch (included in ignition switch)
8. Interior light 19. Lighting switch
9. Rear end door opener switch 20. Manual door lock switch
3
1
2
4I4RS0BA20004-03
Control
Input Output
Power door lock system • Key cylinder switch
• Manual door lock switch • Each door lock actuator
Keyless entry system • Key reminder switch
• Keyless entry receiver
• Driver side door switch • Each door lock actuator
• Turn signal and hazard warning relay
• Interior light
Keyless start system
(Door lock function) • Keyless start control module
• Each door lock actuator
• Turn signal and hazard warning relay
• Interior light
Rear wiper • Rear wiper INT switch
• Rear wiper LO switch • Rear wiper relay
Combination meter • Tail light switch
• Oil pressure switch
• Parking brake switch
• Driver side seat belt switch
• Brake fluid level switch
• Generator
• Each door switch • Combination meter
Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-12
Scan Tool DataS7RS0BA204003
Scan tool DataConditionNormal condition /
reference value
Vehicle Speed At stop with ignition switch turned ON 0 km/h
Outside air Temp Reference value is relative to outside air temperature –40
°C – 70 °C
(–40 °F – 158 ° F)
Battery Voltage At specified idle speed after warming up 10 – 14 V
Coolant Temp At specified idle speed after warming up 80
°C – 100 ° C
(176 °F – 212 ° F)
Engine Speed Engine idling with no load applied after warming up Desired idle speed
± 50 rpm
Fuel Consumption At specified idle speed after warming up 0.0 km/l
Key Reminder Sw Ignition key inserted in
ignition key cylinder Key in
Ignition key pulled out from ignition key cylinder Pulled
Rear Wiper Sw Rear wiper switch at ON position and ignition switch turned ON
ON
Rear wiper switch at INT position and ignition switch turned ON INT
Rear wiper switch at OFF position and ignition switch turned ON OFF
Door key Sw Key cylinder switch of driver side door at lock position
LOCK
Key cylinder switch of driver side door not turned Neutral
Key cylinder switch of driver side door at unlock position Unlock
Door Lock Sw Lock side of manual door lock switch pressed
LOCK
Manual door lock switch not pressed Neutral
Unlock side of manual door lock switch pressed Unlock
Driv Door Sw Driver side door open
Open
Driver side door closed Close
Pass Door Sw Doors other than driver side door open
Open
Doors other than driver side door closed Close
Brake Fluid Level Brake fluid level at MIN level or higher
Normal
Brake fluid level lower than MIN level Low
Parking Brake Sw Parking brake lever pulled
ON
Parking brake lever released OFF
Rear Defogger Sw Rear end door window defogger switch turned ON with engine
running
ON
Rear end door window defogger switch turned OFF with engine
running OFF
Tail Light Sw Lighting switch at HEAD
or CLEARANCE position ON
Lighting switch at OFF position OFF
Driv Seatbelt Sw Driver side seat belt fastened
Fasten
Driver side seat belt unfastened Unfasten
Rear end door opener Rear end door open
ON
Rear end door closed OFF
“3” Position Sw A/T select lever at 2nd or 3rd position with ignition switch turned
ON
ON
A/T select lever at other than 2nd or 3rd position with ignition
switch turned ON OFF
Charge Lamp Engine at stop with ignition switch turned ON
ON
Engine running OFF
Oil pressure switch Engine at stop with ignition switch turned ON
ON
Engine running OFF
A/C Switch A/C and ignition switch turned ON
ON
A/C switch turned OFF OFF