Page 294 of 365

Maintenance and service 11-15
CONTINUED
en firmly. At this time, make sure that the
rubber gasket in the radiator cap is cor-
rectly in place.
8. Start and run the engine for more than
five minutes at 2,000 to 3,000 rpm.
9. Stop the engine and wait until the cool-
ant cools down (122 to 140
F [50 to
60 C]). If there is any loss of coolant, add
coolant to the radiator s filler neck and to
the reserve tank s FULL level.
10.Put the radiator cap and reservoir cap
back on and tighten firmly.
Air cleaner element
The air cleaner element functions as a fil-
ter screen. When the element is perforat-
ed or removed, engine wear will be exces-
sive and engine life shortened.
The air cleaner element is a viscous type.
It is unnecessary to clean or wash the ele-
ment.
Replacing the air cleaner ele-
ment
Replace the air cleaner element according
to the maintenance schedule in the War-
ranty and Maintenance Booklet . Under
extremely dusty conditions, replace it
more frequently. It is recommended that
you always use genuine SUBARU parts.
Turbo models
1. Unsnap the two clamps holding the air
cleaner case cover.
2. Open the air cleaner case cover and
remove the air cleaner element.
Do not operate the engine with the
air cleaner element removed. The air
cleaner element not only filters in-
take air but also stops flames if the
engine backfires. If the air cleaner
element is not installed when the en-
gine backfires, you could be burned.B00024
B00025
Page 296 of 365
Maintenance and service 11-17
5. To install the air cleaner case cover, in-
sert the three projections on the air clean-
er case into the slits on the air cleaner
case cover and then snap the two clamps
on the air cleaner case cover.
Spark plugs
It may be difficult to replace the spark
plugs. It is recommended that you have
the spark plugs replaced by your
SUBARU dealer.
The spark plugs should be replaced ac-
cording to the maintenance schedule in
the Warranty and Maintenance Booklet .
Recommended spark plugs
Non-turbo models:
FR5AP-11 (NGK)
Turbo models:
ILFR6B (NGK)
B00364
When disconnecting the spark
plug cables, always grasp the
spark plug cap, not the cables.
Make sure the cables are replaced
in the correct order.
B00027
Page 306 of 365

Maintenance and service 11-27
Brake booster
If the brake booster does not operate as
described in the following, have it checked
by your SUBARU dealer.
1. With the engine off, depress the brake
pedal several times, applying the same
pedal force each time. The distance the
pedal travels should not vary.
2. With the brake pedal depressed, start
the engine. The pedal should move slight-
ly down to the floor.
3. With the brake pedal depressed, stop
the engine and keep the pedal depressed
for 30 seconds. The pedal height should
not change.
4. Start the engine again and run for ap-
proximately one minute then turn it off.
Depress the brake pedal several times to
check the brake booster. The brake boost-
er operates properly if the pedal stroke de-
creases with each depression.
Brake pedal
Check the brake pedal free play and re-
serve distance according to the mainte-
nance schedule in the Warranty and
Maintenance Booklet .
Checking the brake pedal free
play
1) 0.04 0.12 in (1.0 3.0 mm)
Stop the engine and firmly depress the
brake pedal several times. Lightly press
the brake pedal down with one finger to
check the free play with a force of less
than 2 lbs (10 N, 1 kg).
If the free play is not within proper specifi-
cation, contact your SUBARU dealer.
Checking the brake pedal re-
serve distance
1) More than 2.56 in (65 mm)
Depress the pedal with a force of approxi-
mately 66 lbs (294 N, 30 kg) and measure
the distance between the upper surface of
the pedal pad and the floor.
When the measurement is smaller than
the specification, or when the pedal does
not operate smoothly, contact with your
SUBARU dealer.1
B00377
1
B00378
Page 307 of 365

11-28 Maintenance and service
Clutch pedal (MT vehicles)
Check the clutch pedal free play and re-
serve distance according to the mainte-
nance schedule in the Warranty and
Maintenance Booklet .
Checking the clutch function
Check the clutch engagement and disen-
gagement.
1. With the engine idling, check that there
are no abnormal noises when the clutch
pedal is depressed, and that shifting into
1st or reverse feels smooth.
2. Start the vehicle by releasing the pedal
slowly to check that the engine and trans-
mission smoothly couple without any sign
of slippage.
Checking the clutch pedal
free play
1) 0.16 0.51 in (4.0 13.0 mm)
Lightly press the clutch pedal down with
your finger until you feel resistance, and
check the free play.
If the free play is not within proper specifi-
cation, contact your SUBARU dealer.
Replacement of brake pad
and lining
The right front disc brake and the right rear
disc brake have audible wear indicators
on the brake pads. If the brake pads wear
close to their service limit, the wear indica-
tor makes a very audible scraping noise
when the brake pedal is applied.
If you hear this scraping noise each time
you apply the brake pedal, have the brake
pads serviced by your SUBARU dealer as
soon as possible.
1
B00377
700040
Page 308 of 365

Maintenance and service 11-29
Breaking-in of new brake
pads and linings
When replacing the brake pad or lining,
use only genuine SUBARU parts. After re-
placement, the new parts must be broken
in as follows:
Brake pad and lining
While maintaining a speed of 30 to 40 mph
(50 to 65 km/h), step on the brake pedal
lightly. Repeat this five or more times.
Parking brake lining
1. Drive the vehicle at a speed of approx-
imately 22 mph (35 km/h).
2. With the parking brake release button
pushed in, pull the parking brake lever
SLOWLY and GENTLY. (Pulling with a
force of approximately 33 lbs [147 N, 15
kg].)
3. Drive the vehicle for approximately 220
yards (200 meters) in this condition.
4. Wait 5 to 10 minutes for the parking brake to cool down. Repeat this proce-
dure.
5. Check the parking brake stroke. If the
parking brake stroke is out of the specified
range, adjust it by turning the adjusting nut
located on the parking brake lever.
Parking brake stroke:
7
8 notches / 44 lbs (196 N, 20 kg)
Parking brake stroke
Check the parking brake stroke according
to the maintenance schedule in the War-
ranty and Maintenance Booklet . When
the parking brake is properly adjusted,
braking power is fully applied by pulling
the lever up seven to eight notches gently
but firmly (approximately 44 lbs [196 N, 20
kg]). If the parking brake lever stroke is not
within the specified range, have the brake
system checked and adjusted at your
SUBARU dealer.
If you continue to drive despite the
scraping noise from the audible
brake pad wear indicator, it will re-
sult in the need for costly brake ro-
tor repair or replacement.
A safe location and situation should
be selected for break-in driving.
Pulling the parking brake lever too
forcefully may cause the rear
wheels to lock. To avoid this, be cer-
tain to pull the lever up slowly and
gently.
B00379