111
Maintenance and service
Maintenance schedule ....................................... 11-3
Maintenance precautions .................................. 11-3
Before checking or servicing in the engine
compartment ........................................................ 11-4
When you do checking or servicing in the engine
compartment while the engine is running ......... 11-4
Engine hood ....................................................... 11-4
Engine compartment overview ......................... 11-6
Non-turbo models ................................................... 11-6
Turbo models .......................................................... 11-7
Engine oil ............................................................ 11-8
Checking the oil level ............................................. 11-8
Changing the oil and oil filter ................................ 11-8
Recommended grade and viscosity ..................... 11-11
Recommended grade and viscosity under severe
driving conditions ................................................ 11-11
Synthetic oil ............................................................ 11-12
Cooling system .................................................. 11-12
Cooling fan, hose and connections ...................... 11-12
Engine coolant ........................................................ 11-13
Air cleaner element ............................................ 11-15
Replacing the air cleaner element ......................... 11-16
Spark plugs ......................................................... 11-18
Recommended spark plugs ................................... 11-18
Drive belts ........................................................... 11-18
Manual transmission oil .................................... 11-19
Checking the oil level ............................................. 11-19
Recommended grade and viscosity ..................... 11-20
Automatic transmission fluid ............................ 11-20
Checking the fluid level .......................................... 11-20
Recommended fluid ............................................... 11-21
Front differential gear oil (AT vehicles) ............ 11-22
Checking the oil level ............................................. 11-22
Recommended grade and viscosity ..................... 11-22
Rear differential gear oil .................................... 11-23
Checking the gear oil level .................................... 11-23
Recommended grade and viscosity ..................... 11-23
Power steering fluid ........................................... 11-24
Checking the fluid level .......................................... 11-24
Recommended fluid ............................................... 11-25
Brake fluid ........................................................... 11-25
Checking the fluid level .......................................... 11-25
Recommended brake fluid ..................................... 11-26
Clutch fluid (MT vehicles) .................................. 11-26
Checking the fluid level .......................................... 11-26
Recommended clutch fluid .................................... 11-27
Brake booster ..................................................... 11-27
Brake pedal ......................................................... 11-27
Checking the brake pedal free play ...................... 11-27
Checking the brake pedal reserve distance ......... 11-28
Clutch pedal (MT vehicles) ................................ 11-28
Checking the clutch function ................................ 11-28
Checking the clutch pedal free play ..................... 11-28
Replacement of brake pad and lining ............... 11-29
Breaking-in of new brake pads and linings .......... 11-29
Parking brake stroke .......................................... 11-30
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Maintenance and service
11 - 2 9
11
– CONTINUED –
Replacement of brake pad and liningThe right front disc brake and the right rear
disc brake have audible wear indicators
on the brake pads. If the brake pads wear
close to their service limit, the wear indica-
tor makes a very audible scraping noise
when the brake pedal is applied.
If you hear this scraping noise each time
you apply the brake pedal, have the brake
pads serviced by your Saab dealer as
soon as possible.
Breaking-in of new brake
pads and liningsWhen replacing the brake pad or lining,
use only genuine Saab parts. After re-
placement, the new parts must be broken
in as follows:
Brake pad and lining
While maintaining a speed of 30 to 40 mph
(50 to 65 km/h), step on the brake pedal
lightly. Repeat this five or more times.
Parking brake lining
1. Drive the vehicle at a speed of approx-
imately 22 mph (35 km/h).
2. With the parking brake release button
pushed in, pull the parking brake lever
SLOWLY and GENTLY. (Pulling with a
force of approximately 33 lbs [147 N, 15
kg].)
3. Drive the vehicle for approximately
220
yards (200 meters) in this condition.
4. Wait 5 to 10 minutes for the parkingbrake to cool down. Repeat this proce-
dure.
5. Check the parking brake stroke. If the
parking brake stroke is out of the specified
range, adjust it by turning the adjusting nut
located on the parking brake lever.
Parking brake stroke:
7 – 8 notches / 44 lbs (196 N, 20 kg)
700040
If you continue to drive despite the
scraping noise from the audible
brake pad wear indicator, it will re-
sult in the need for costly brake ro-
tor repair or replacement.
A safe location and situation should
be selected for break-in driving.
Pulling the parking brake lever too
forcefully may cause the rear
wheels to lock. To avoid this, be cer-
tain to pull the lever up slowly and
gently.
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14-2
Index
A
ABS (Anti-lock Brake System) .......................................... 7-16
Warning light ....................................................... 3-12, 7-17
Accessories ............................................................. 5-2, 11-43
Accessory power outlet ...................................................... 6-6
Active head restraint ........................................................... 1-4
Air cleaner element ......................................................... 11-15
Air conditioner operation .................................................... 4-7
Air filtration system ........................................................... 4-12
Air flow selection ................................................................ 4-2
Alarm system .................................................................... 2-13
All-Wheel Drive warning light ( AWD AT vehicles) ........... 3-14
Aluminum wheels ............................................................ 11-35
Antenna system ................................................................. 5-2
Anti-lock Brake System (ABS) .......................................... 7-16
Arming the system ............................................................ 2-13
Ashtray ............................................................................... 6-7
AT OIL TEMPerature warning light ................................... 3-12
Audio Systems ................................................................... 5-3
Automatic climate control system ....................................... 4-7
Automatic transmission (AT) ............................................ 7-10
Capacities .................................................................... 12-4
Fluid ............................................................................ 11-20
Selector lever ................................................................ 7-11
Shift lock release ......................................................... 7-13
Temperature warning light ........................................... 3-12
Automatic/Emergency Locking Retractor (A/ELR) ........... 1-10
B
Battery ............................................................................. 11-40
Jump starting ................................................................. 9-8
Replacement (Remote keyless entry system) ............... 2-9Brake
Booster ...................................................................... 11-27
Fluid ........................................................................... 11-25
Pad and lining ............................................................ 11-29
Pedal .......................................................................... 11-27
Brake pedal
Free play .................................................................... 11-27
Reserve distance ....................................................... 11-28
Brake system .................................................................... 7-15
Warning light ................................................................ 3-13
Braking ............................................................................. 7-15
Breaking-in of new brake pads and linings ................ 11-29
Tips .............................................................................. 7-15
Bulb
Chart ............................................................................ 12-9
Replacing ................................................................... 11-44
C
Capacities ......................................................................... 12-4
Cargo
Area cover ..................................................................... 6-9
Area light ............................................................. 6-2, 11-52
Tie-down hooks ............................................................ 6-10
Catalytic converter .............................................................. 8-3
Center
Console .......................................................................... 6-4
Vents .............................................................................. 4-3
Changing
Flat tire ........................................................................... 9-4
Oil and oil filter ............................................................. 11-8
Charge warning light ......................................................... 3-11A1910BE-A-GSAAB.book Page 2 Tuesday, September 6, 2005 8:37 AM
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