QUICK REFERENCE CHART: VERSA2007
QUICK REFERENCE CHART: VERSAPFP:00000
Engine Tune-Up DataELS00252
GENERAL SPECIFICATIONS
DRIVE BELT
SPARK PLUG
Unit: mm (in)
Front Wheel Alignment (Unladen*1)ELS00253
Engine typeMR18DE
Cylinder arrangementIn-line 4
Displacement
cm
3 (cu in)1,797 (109.65)
Bore and stroke mm (in) 84.0 x 81.1 (3.307 x 3.192)
Valve arrangementDOHC
Firing order1-3-4-2
Number of piston ringsCompression 2
Oil 1
Compression ratio9.9
Compression pressure
kPa (bar, kg/cm
2 , psi) / 250 rpmStandard 1,500 (15.0, 15.3, 217.6)
Minimum 1,200 (12.0, 12.2, 174)
Differential limit between cylinders 100 (1.0, 1.0, 15)
Tension of drive belt Auto adjustment by auto-tensioner
Plug typeIridium-tipped TYPE
MakeDENSO
Standard typeFXE20HR11
Spark plug gapNominal: 1.1 (0.043)
Camber
Degree minute (Decimal degree)RHMinimum - 1° 05′ (- 1.08°)
Nominal - 0° 20′ (- 0.33°)
Maximum 0° 25′ (0.42°)
LHMinimum - 0° 55′ (- 0.92°)
Nominal - 0° 10′ (- 0.17°)
Maximum 0° 35′ (0.58°)
Left and right difference
(RH - LH)Minimum -0° 45′ (-0.75°) or less
Nominal -0° 12′ (-0.20°) or less
Maximum 0° 21′ (0.35°) or less
Caster
Degree minute (Decimal degree)RHMinimum 4° 05′ (4.08°)
Nominal 4° 50′ (4.83°)
Maximum 5° 35′ (5.58°)
LHMinimum 3° 55′ (3.92°)
Nominal 4° 40′ (4.67°)
Maximum 5° 25′ (5.42°)
Left and right difference
(RH - LH)Minimum -0° 21′ (-0.35°) or less
Nominal 0° 12′ (0.20°) or less
Maximum 0° 45′ (0.75°) or less
2007
QUICK REFERENCE CHART: VERSA
Rear Wheel Alignment (Unladen*)ELS00254
Wheelarch Height (Unladen*)ELS00255
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.Kingpin inclination
Degree minute (Decimal degree)Minimum 9° 10′ (9.17°)
Nominal 9° 55′ (9.92°)
Maximum 10° 40′ (10.67°)
Total toe-inDistance (A - B)Minimum 0 mm (0 in)
Nominal 1 mm (0.04 in)
Maximum 2 mm (0.08 in)
Angle (left or right, each side)
Degree minute (Degree)Minimum 0° 0′ (0°)
Nominal 0° 3′ (0.05°)
Maximum 0° 6′ (0.10°)
SFA234AC
Camber
Degree minute (Decimal degree)Minimum – 2° 01′ (– 2.02°)
Nominal – 1° 31′ (– 1.52°)
Maximum – 1° 01′ (– 1.02°)
Total toe-inDistance (A - B)Minimum 1.0 mm (0.039 in)
Nominal 5.0 mm (0.197 in)
Maximum 9.0 mm (0.354 in)
Angle (A - B)Minimum 0° 3′ (0.05°)
Nominal 0° 14′ (0.23°)
Maximum 0° 24 (0.41°)
Applied model 185/65R15
Front (Hf) 686 mm (26.97 in)
Rear (Hr) 684 mm (27.01 in)
LEIA0085E
2007
QUICK REFERENCE CHART: VERSA
Refill CapacitiesELS00257
DescriptionCapacity (Approximate)
Liter US measure Imp measure
Fuel50.0 13 1/4 gal 11 gal
Engine oil
Drain and refillWith oil filter change 3.9 4 1/8 qt 3 3/8 qt
Without oil filter change 3.7 3 7/8 qt 3 1/4 qt
Dry engine (engine overhaul) 4.9 5 1/8 qt 4 3/8 qt
Cooling system
(with reservoir at max level)6.8 7 1/4 qt 6 qt
Manual transaxle fluid (MTF) 2.0 4 1/4 pt 3 1/2 pt
Automatic transaxle fluid (ATF) 7.9 8 3/8 qt 7 qt
CVT fluid8.3 8 3/4 qt 7 1/4 qt
Brake and clutch fluid — — —
Multi-purpose grease — — —
Windshield washer fluid 4.5 4 3/4 qt 4 qt
Air conditioning system refrigerant 0.45 ± 0.05 kg 0.99 ± 0.11 lb 0.99 ± 0.11 lb
Air conditioning system oilType 1
120 m4.1 fl oz 4.2 fl oz
Type 2
100 m3.4 fl oz 3.5 fl oz
AT-3
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Revision: June 20062007 Versa Diagnostic Procedure ........................................... 172
Component Inspection ......................................... 175
DTC TURBINE REVOLUTION SENSOR ............... 176
Description ........................................................... 176
CONSULT-II Reference Value .............................. 176
On Board Diagnosis Logic ................................... 176
Possible Cause .................................................... 176
DTC Confirmation Procedure ............................... 176
Wiring Diagram — AT — PT/SEN ........................ 177
Diagnostic Procedure ........................................... 178
CONTROL UNIT (RAM), CONTROL UNIT (ROM) . 182
Description ........................................................... 182
On Board Diagnosis Logic ................................... 182
Possible Cause .................................................... 182
DTC Confirmation Procedure ............................... 182
Diagnostic Procedure ........................................... 182
MAIN POWER SUPPLY AND GROUND CIRCUIT . 183
Wiring Diagram — AT — MAIN ............................ 183
Diagnostic Procedure ........................................... 184
PNP, OD SWITCH AND CLOSED THROTTLE,
WIDE OPEN THROTTLE POSITION SIGNAL CIR-
CUIT ........................................................................ 186
CONSULT-II Reference Value .............................. 186
TCM Terminals and Reference Value ................... 186
Diagnostic Procedure ........................................... 187
Component Inspection ......................................... 191
SHIFT POSITION INDICATOR CIRCUIT ............... 192
Description ........................................................... 192
CONSULT-II Reference Value .............................. 192
Diagnostic Procedure ........................................... 192
TROUBLE DIAGNOSIS FOR SYMPTOMS ............ 193
Wiring Diagram — AT — NONDTC ...................... 193
OD OFF Indicator Lamp Does Not Come On ...... 198
Engine Cannot Be Started in “P” and “N” Position . 200
In “P” Position, Vehicle Moves Forward or Backward
When Pushed ....................................................... 201
In “N” Position, Vehicle Moves ............................. 201
Large Shock “N” → “R” Position ........................... 202
Vehicle Does Not Creep Backward in “R” Position . 203
Vehicle Does Not Creep Forward in “D”, “2” or “1”
Position ................................................................ 205
Vehicle Cannot Be Started from D
1 ...................... 206
A/T Does Not Shift: D
1 → D2 or Does Not Kickdown:
D
4 → D2 ............................................................... 208
A/T Does Not Shift: D
2 → D3 ............................... 210
A/T Does Not Shift: D
3 → D4 ............................... 212
A/T Does Not Perform Lock-up ............................ 214
A/T Does Not Hold Lock-up Condition ................. 215
Lock-up Is Not Released ...................................... 216
Engine Speed Does Not Return to Idle (Light Brak-
ing D
4 → D3 ) ....................................................... 217
A/T Does Not Shift: D
4 → D3 , When OD OFF .... 218
A/T Does Not Shift: D
3 → 22 , When Selector Lever
“D” → “2” Position ................................................ 219
A/T Does Not Shift: 2
2 → 11 , When Selector Lever
“2” → “1” Position ................................................. 221
Vehicle Does Not Decelerate by Engine Brake .... 223
TCM Self-diagnosis Does Not Activate ................ 227TRANSMISSION CONTROL MODULE ..................228
Removal and Installation ......................................228
SHIFT CONTROL SYSTEM ....................................229
Control Device Removal and Installation ..............229
Control Device Disassembly and Assembly .........232
Selector Lever Knob Removal and Installation .....233
Adjustment of A/T Position ...................................233
Checking of A/T Position ......................................234
A/T SHIFT LOCK SYSTEM ....................................235
Description ............................................................235
Shift Lock System Parts Location .........................235
Wiring Diagram — AT — SHIFT ...........................236
Diagnostic Procedure ...........................................237
KEY INTERLOCK CABLE ......................................239
Removal and Installation ......................................239
ON-VEHICLE SERVICE ..........................................242
Control Valve Assembly and Accumulators ..........242
Park/Neutral Position (PNP) Switch .....................246
Revolution Sensor ................................................247
Turbine Revolution Sensor (Power Train Revolution
Sensor) .................................................................248
Differential Side Oil Seal .......................................250
AIR BREATHER HOSE ..........................................252
Removal and Installation ......................................252
TRANSAXLE ASSEMBLY ......................................253
Removal and Installation ......................................253
OVERHAUL ............................................................257
Components .........................................................257
Oil Channel ...........................................................265
Locations of Adjusting Shims, Needle Bearings and
Thrust Washers ....................................................266
Locations of Snap Rings .......................................267
DISASSEMBLY .......................................................268
Disassembly .........................................................268
REPAIR FOR COMPONENT PARTS .....................285
Manual Shaft ........................................................285
Oil Pump ...............................................................289
Control Valve Assembly ........................................293
Control Valve Upper Body ....................................302
Control Valve Lower Body ....................................306
Reverse Clutch .....................................................309
High Clutch ...........................................................314
Forward and Overrun Clutches ............................320
Low & Reverse Brake ...........................................327
Rear Internal Gear and Forward Clutch Hub ........332
Output Shaft, Output Gear, Idler Gear, Reduction
Pinion Gear and Bearing Retainer ........................336
Band Servo Piston Assembly ...............................343
Final Drive ............................................................349
ASSEMBLY .............................................................354
Assembly (1) .........................................................354
Adjustment (1) ......................................................355
Assembly (2) .........................................................361
Adjustment (2) ......................................................366
Assembly (3) .........................................................369
SERVICE DATA AND SPECIFICATIONS (SDS) ....378
General Specifications ..........................................378
Vehicle Speed at Which Gear Shifting Occurs .....378
Vehicle Speed at When Lock-up Occurs/Releases .378
PRECAUTIONS
AT-9
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Gaskets, seals and O-rings should be replaced any time the A/T is disassembled.
It is very important to perform functional tests whenever they are indicated.
The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent
springs and small parts from becoming scattered or lost.
Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, or hold bearings and washers in place during assembly. Do not use grease.
Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
Clean or replace ATF cooler if excessive foreign material is found in oil pan or clogging strainer. Refer to
Refer to .
After overhaul, refill the A/T with new ATF.
When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque
converter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer
to AT - 1 7 , "
Changing A/T Fluid" , AT- 1 6 , "Checking A/T Fluid" .
Service Notice or PrecautionsUCS005M4
ATF COOLER SERVICE
If A/T fluid contains frictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced,
inspect and clean the A/T oil cooler mounted in the radiator or replace the radiator. Flush cooler lines using
cleaning solvent and compressed air after repair. Check Service Bulletins for latest A/T oil cooler cleaning pro-
cedure. For radiator replacement, refer to Refer to CO-11, "
RADIATOR" .
TORQUE CONVERTER SERVICE
The torque converter should be replaced under any of the following conditions:
External leaks in the hub weld area.
Converter hub is scored or damaged.
Converter pilot is broken, damaged or fits poorly into crankshaft.
Steel particles are found after flushing the cooler and cooler lines.
Pump is damaged or steel particles are found in the converter.
Vehicle has TCC shudder and/or no TCC apply. Replace only after all hydraulic and electrical diagnoses
have been made. (Converter clutch material may be glazed.)
Converter is contaminated with engine coolant containing antifreeze.
Internal malfunction of stator roller clutch.
Heavy clutch debris due to overheating (blue converter).
Steel particles or clutch lining material found in fluid filter or on magnet when no internal parts in unit are
worn or damaged — indicates that lining material came from converter.
The torque converter should not be replaced if:
The fluid has an odor, is discolored, and there is no evidence of metal or clutch facing particles.
The threads in one or more of the converter bolt holes are damaged.
A/T malfunction did not display evidence of damaged or worn internal parts, steel particles or clutch plate
lining material in unit and inside the fluid filter.
Vehicle has been exposed to high mileage (only). The exception may be where the torque converter
clutch dampener plate lining has seen excess wear by vehicles operated in heavy and/or constant traffic,
such as taxi, delivery or police use.
A/T FLUID
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Changing A/T FluidUCS005M9
1. Warm up A/T fluid.
2. Stop engine.
3. Drain A/T fluid by removing the drain plug. Reinstall the drain plug to the specified torque.
CAUTION:
Do not reuse drain plug gasket.
4. Refill the transaxle with new specified A/T fluid through the A/T fluid charging pipe. Always refill the tran-
saxle with the same volume of A/T fluid that was drained out.
5. Run engine at idle speed for 5 minutes.
6. Check A/T fluid level and condition. Refer to AT- 1 6 , "
Checking A/T Fluid" .
A/T Fluid Cooler CleaningUCS006KH
Whenever the A/T is repaired, overhauled, or replaced, the A/T fluid cooler mounted in the radiator must be
inspected and cleaned.
Metal debris and friction material, if present, can become trapped in the A/T fluid cooler. This debris can con-
taminate the newly serviced A/T or, in severe cases, can block or restrict the flow of A/T fluid. In either case,
malfunction of the newly serviced A/T may result.
Debris, if present, may build up as A/T fluid enters the cooler inlet. It will be necessary to back flush the cooler
through the cooler outlet in order to flush out any built up debris.
A/T FLUID COOLER CLEANING PROCEDURE
1. Identify the A/T inlet and outlet fluid cooler hoses.
2. Position an oil pan under the A/T inlet and outlet fluid cooler
hoses.
3. Disconnect the A/T fluid cooler inlet and outlet rubber hoses
from the steel cooler tubes or bypass valve.
NOTE:
Replace the cooler hoses if rubber material from the hose
remains on the tube fitting.
4. Allow any A/T fluid that remains in the cooler hoses to drain into
the oil pan.
5. Insert the extension adapter hose of a can of Transmission
Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler out-
let hose.
CAUTION:
Wear safety glasses and rubber gloves when spraying
the Transmission Cooler Cleaner.
Spray Transmission Cooler Cleaner only with adequate
ventilation.
Avoid contact with eyes and skin.
Do not breath vapors or spray mist.
6. Hold the hose and can as high as possible and spray Transmis-
sion Cooler Cleaner in a continuous stream into the cooler outlet hose until A/T fluid flows out of the cooler
inlet hose for 5 seconds. Drain plug: Refer to AT- 2 5 7 , "
Components" .
Fluid grade and capacity: Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
SCIA5628E
SCIA5629E
A/T CONTROL SYSTEM
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Shift MechanismUCS005M B
CONSTRUCTION
FUNCTION OF CLUTCH AND BRAKE
1. Torque converter 2. Oil pump 3. Input shaft
4. Brake band 5. Reverse clutch 6. High clutch
7. Front sun gear 8. Front pinion gear 9. Front internal gear
10. Front planetary carrier 11. Rear sun gear 12. Rear pinion gear
13. Rear internal gear 14. Rear planetary carrier 15. Forward clutch
16. Forward one-way clutch 17. Overrun clutch 18. Low one-way clutch
19. Low & reverse brake 20. Parking pawl 21. Parking gear
22. Output shaft 23. Idle gear 24. Output gear
SAT9 9 8I
Clutch and brake components Abbr. Function
5Reverse clutch R/C To transmit input power to front sun gear 7 .
6High clutch H/C To transmit input power to front planetary carrier 10 .
15Forward clutch F/C To connect front planetary carrier 10 with forward one-way clutch 16 .
17Overrun clutch O/C To connect front planetary carrier 10 with rear internal gear 13 .
4Brake band B/B To lock front sun gear 7 .
16Forward one-way clutch F/O.CWhen forward clutch 15 is engaged, to stop rear internal gear 13 from rotating
in opposite direction against engine revolution.
18Low one-way clutch L/O.CTo stop front planetary carrier 10 from rotating in opposite direction against
engine revolution.
19Low & reverse brake L & R/B To lock front planetary carrier 10 .
AT-22
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Revision: June 20062007 Versa
CLUTCH AND BAND CHART
*1: Operates when OD OFF. (OD OFF indicator lamp is on.)
*2: Oil pressure is applied to both 2nd “apply” side and 3rd “release” side of band servo piston. However, brake band does not con-
tract because oil pressure area on the “release” side is greater than that on the “apply” side.
*3: Oil pressure is applied to 4th “apply” side on condition *2 above, and brake band contracts.
*4: A/T will not shift to 4th when OD OFF. (OD OFF indicator lamp is on.)
: Operates.
A: Operates when throttle opening is less than specification**, activating engine brake.
B: Operates during “progressive” acceleration.
C: Operates but does not affect power transmission.
D: Operates when throttle opening is less than specification**, but does not affect engine brake.
–**: Overrun clutch remains in engaged condition when throttle opening is less than 1/16. Shift posi-
tionR/C
5H/C
6F/C
15O/C
17Band servo
F/O.C
16L/O.C
18L&R/B
19Lock-
upRemarks
2nd
apply3rd
release4th
apply
PPA R K
POSITION
RREVERSE
POSITION
NNEUTRAL
POSITION
D*4 1st *1D B B
2nd *1A BAutomatic
shift
3rd *1A *2C C B
*11 ⇔ 2 ⇔ 3
⇔ 4
4th C *3C C
21stBB
Automatic
shift
1 ⇔ 2 ⇐ 3 2ndB
3rd *2C C B
11stBB
Locks (held
stationary)
in 1st speed
1 ⇐ 2 ⇐ 3 2ndB
3rd *2C C B