2006 NISSAN VERSA battery replacement

TROUBLE DIAGNOSIS
CVT-35
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CVT
Revision: June 20062007 Versa
CVT Lock-up Select Solenoid
If an unexpected signal is sent from the solenoid to the TCM, the CVT lock-up select solenoid is turned OFF to
cancel the lock-up.
TCM Power Supply (Memory Back-up)
Transaxle assembly is protected by limiting the engine torque when the memory back-up power supply (for
controlling) from the battery is not supplied to TCM. Normal statues is restored when turning the ignition switch
OFF to ON after the normal power supply.
How to Perform Trouble Diagnosis for Quick and Accurate RepairUCS005Y7
INTRODUCTION
The TCM receives a signal from the vehicle speed sensor, PNP switch and provides shift control or lock-up
control via CVT solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used with the OBD-related parts of the
CVT system for malfunction-diagnostic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory.
Input and output signals must always be correct and stable in the
operation of the CVT system. The CVT system must be in good
operating condition and be free of valve seizure, solenoid valve mal-
function, etc.
It is much more difficult to diagnose an error that occurs intermit-
tently rather than continuously. Most intermittent errors are caused
by poor electric connections or improper wiring. In this case, careful
checking of suspected circuits may help prevent the replacement of
good parts.
A visual check only may not find the cause of the errors. A road test
with CONSULT-II (or GST) or a circuit tester connected should be
performed. Follow the CVT-36, "
WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such errors, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “DIAGNOSTIC WORKSHEET” as
shown on the example (Refer to CVT-37
) should be used.
Start your diagnosis by looking for “conventional” errors first. This will
help troubleshoot driveability errors on an electronically controlled
engine vehicle.
Also check related Service bulletins.
SAT6 3 1IB
SAT6 3 2I
SEF 2 34 G

DTC P0456 EVAP CONTROL SYSTEM
EC-407
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Revision: June 20062007 Versa
CAUTION:

Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.

If the fuel filler cap is not tightened properly, the MIL may come on.

Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation ProcedureUBS00QJI
NOTE:

If DTC P0456 is displayed with P0442, first perform trouble diagnosis for DTC P0456.

After repair, make sure that the hoses and clips are installed properly.

If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
TESTING CONDITION:

Open engine hood before conducting following procedure.

If any of following conditions are met just before the DTC confirmation procedure, leave the vehi-
cle for more than 1 hour.
–Fuel filler cap is removed.
–Refilled or drained the fuel.
–EVAP component parts is/are removed.

Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Make sure the following conditions are met.
FUEL LEVEL SE: 0.25 - 1.4V
COOLAN TEMP/S: 0 - 32°C (32 - 90°F)
FUEL T/TMP SE: 0 - 35°C (32 - 95°F)
INT/A TEMP SE: More than 0°C (32°F)
If NG, turn ignition switch OFF and leave the vehicle in a cool
place (soak the vehicle) or refilling/draining fuel until the output
voltage condition of the “FUEL LEVEL SE” meets within the
range above and leave the vehicle for more than 1 hour. Then
start from step 1).
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON.
5. Select “EVAP V/S LEAK P0456” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode with
CONSULT-II.
Follow the instruction displayed.
6. Make sure that “OK” is displayed.
If “NG” is displayed, refer to EC-409, "
Diagnostic Procedure" .
NOTE:

If the engine speed cannot be maintained within the range displayed on CONSULT-II screen, go
to EC-70, "
Basic Inspection" .
PBIB2644E
PBIB0837E

EM-4Revision: June 2006
PRECAUTIONS
2007 Versa
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-II.
Precautions for Drain CoolantEBS00U6S

Drain coolant when engine is cooled.
Precautions for Disconnecting Fuel PipingEBS00U6T

Before starting work, make sure no fire or spark producing items are in the work area.

Release fuel pressure before disassembly.

After disconnecting pipes, plug openings to stop fuel leakage.
Precautions for Removal and DisassemblyEBS00U6U

When instructed to use special service tools, use the specified tools. Always be careful to work safely,
avoid forceful or uninstructed operations.

Exercise maximum care to avoid damage to mating or sliding surfaces.

Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials.

Mark and arrange disassembly parts in an organized way for easy troubleshooting and assembly.

When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be
used where noted in the step.
Precautions for Inspection, Repair and ReplacementEBS00U6V

Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way,
and replace if necessary.
Precautions for Assembly and InstallationEBS00U6W

Use torque wrench to tighten bolts or nuts to specification.

When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is speci-
fied, do exactly as specified.

Replace with new gasket, packing, oil seal or O-ring.

Thoroughly wash, clean, and air-blow each part. Carefully check oil or coolant passages for any restriction
and blockage.

Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well.

Release air within route after draining coolant.

Before starting engine, apply fuel pressure to fuel lines with turning ignition switch ON (with engine
stopped). Then make sure that there are no leaks at fuel line connections.

After repairing, start engine and increase engine speed to check coolant, fuel, oil, and exhaust systems
for leakage.
Parts Requiring Angular TighteningEBS00U6X

Use an angle wrench for the final tightening of the following engine parts:
–Cylinder head bolts
–Camshaft sprocket (INT)
–Main bearing cap bolts
–Connecting rod cap nuts
–Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angular
tightening)
Tool number : KV10112100 (BT-8653-A)

FL-4Revision: June 2006
FUEL SYSTEM
2007 Versa
FUEL SYSTEMPFP:17503
Checking Fuel LinesEBS00TSF
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loose connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
General PrecautionsEBS00TSG
WAR NIN G:
When replacing fuel line parts, be sure to observe the following.

Put a “CAUTION: FLAMMABLE” sign in the work area.

Be sure to work in a well ventilated area and have a CO2 fire extinguisher.

Do not smoke while working on the fuel system. Keep open flames and sparks away from the work
area.

Put drained fuel in an explosion-proof container and put the lid on securely. Keep the container in
safe area.
CAUTION:

Use gasoline required by the regulations for octane number. Refer to GI-6, "Precautions for Fuel
(Unleaded Regular Gasoline Recommended)" .

Before removing fuel line parts, perform the following procedures:
–Release fuel pressure from the fuel lines. Refer to EC-81, "FUEL PRESSURE RELEASE" .
–Disconnect the battery ground cable.

Always replace O-rings and clamps with new ones.

Do not kink or twist tubes when they are being installed.

Perform work on level surface.

Do not tighten hose clamps excessively to avoid damaging hoses.

After connecting fuel tube quick connectors, make sure quick connectors are secure.
Ensure that connector and resin tube do not contact any adjacent parts.

After installing tubes, make sure there is no fuel leakage at connections in the following steps.
–Apply fuel pressure to fuel lines by turning ignition switch ON (without starting the engine). Then
check for fuel leaks at the fuel tube connections.
–Start engine and rev it up and check for fuel leaks at connections.

Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.

For servicing “Evaporative Emission System” parts, refer to EC-31, "EVAPORATIVE EMISSION
SYSTEM" .

For servicing "On Board Refueling Vapor Recovery (ORVR)" parts, refer to EC-38, "ON BOARD
REFUELING VAPOR RECOVERY (ORVR)" .
SM A80 3A

GI-1
GENERAL INFORMATION
A GENERAL INFORMATION
CONTENTS
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SECTION GI
Revision: June 20062007 Versa PRECAUTIONS .......................................................... 3
Description ............................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for NATS (NISSAN ANTI-THEFT SYS-
TEM) ........................................................................ 3
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 3
OPERATION PROCEDURE ................................. 4
General Precautions ................................................ 4
Precautions for Three Way Catalyst ......................... 5
Precautions for Fuel (Unleaded Regular Gasoline
Recommended) ........................................................ 6
Precautions for Multiport Fuel Injection System or
Engine Control System ............................................ 6
Precautions for Hoses .............................................. 6
HOSE REMOVAL AND INSTALLATION ............... 6
HOSE CLAMPING ................................................ 7
Precautions for Engine Oils ...................................... 7
HEALTH PROTECTION PRECAUTIONS ............. 7
Precautions for Air Conditioning ............................... 7
HOW TO USE THIS MANUAL ................................... 8
Description ............................................................... 8
Terms ....................................................................... 8
Units ......................................................................... 8
Contents ................................................................... 8
Relation between Illustrations and Descriptions ...... 9
Components ........................................................... 10
SYMBOLS ........................................................... 10
How to Follow Trouble Diagnoses ...........................11
DESCRIPTION .....................................................11
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES ................................................11
HARNESS WIRE COLOR AND CONNECTOR
NUMBER INDICATION ....................................... 12
KEY TO SYMBOLS SIGNIFYING MEASURE-
MENTS OR PROCEDURES ............................... 13
How to Read Wiring Diagrams ............................... 15
CONNECTOR SYMBOLS ................................... 15SAMPLE/WIRING DIAGRAM - EXAMPL - .......... 16
DESCRIPTION .................................................... 17
Abbreviations .......................................................... 23
SERVICE INFORMATION FOR ELECTRICAL INCI-
DENT ......................................................................... 24
How to Check Terminal ........................................... 24
CONNECTOR AND TERMINAL PIN KIT ............ 24
HOW TO PROBE CONNECTORS ...................... 24
How to Perform Efficient Diagnosis for an Electrical
Incident ................................................................... 27
WORK FLOW ...................................................... 27
INCIDENT SIMULATION TESTS ........................ 27
CIRCUIT INSPECTION ....................................... 30
Control Units and Electrical Parts ........................... 35
PRECAUTIONS .................................................. 35
CONSULT-II CHECKING SYSTEM .......................... 37
Description .............................................................. 37
Function and System Application ........................... 37
Nickel Metal Hydride Battery Replacement ............ 38
Checking Equipment .............................................. 38
CONSULT-II Start Procedure .................................. 38
CONSULT-II Data Link Connector (DLC) Circuit .... 40
INSPECTION PROCEDURE .............................. 41
LIFTING POINT ......................................................... 42
Special Service Tools ............................................. 42
Garage Jack and Safety Stand and 2-Pole Lift ....... 42
Board-On Lift .......................................................... 43
TOW TRUCK TOWING ............................................. 44
Tow Truck Towing ................................................... 44
TOWING AN AUTOMATIC TRANSAXLE
MODEL WITH FOUR WHEELS ON GROUND ... 44
Vehicle Recovery (Freeing a Stuck Vehicle) ........... 44
TIGHTENING TORQUE OF STANDARD BOLTS .... 45
Tightening Torque Table ......................................... 45
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS ............................................................... 46
Recommended Chemical Products and Sealants ... 46
IDENTIFICATION INFORMATION ............................ 47
Model Variation ....................................................... 47
IDENTIFICATION NUMBER ................................ 48

GI-38
CONSULT-II CHECKING SYSTEM
Revision: June 20062007 Versa
Nickel Metal Hydride Battery Replacement EAS001ZU
CONSULT-II contains a nickel metal hydride battery. When replacing the battery obey the following:
WAR NIN G:
Replace the nickel metal hydride battery with Genuine CONSULT-II battery only. Use of another bat-
tery may present a risk of fire or explosion. The battery may present a fire or chemical burn hazard if
mistreated. Do not recharge, disassemble or dispose of in fire.
Keep the battery out of reach of children and discard used battery conforming to the local regulations.
Checking Equipment EAS001ZV
When ordering the following equipment, contact your NISSAN/INFINITI distributor.
NOTE:

The CONSULT-II must be used in conjunction with a program card.
CONSULT-II does not require loading (Initialization) procedure.

Be sure the CONSULT-II is turned off before installing or removing a program card.
CAUTION:

If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.

If CONSULT-II CONVERTER is not connected with CONSULT-II, the vehicle enters “FAIL SAFE
MODE” which will “LIGHT UP the HEAD LIGHT” and/or “COOLING FAN ROTATING” when CON-
SULT-II is started.

Previous CONSULT-II “I” and “Y” DLC-I and DLC-II cables should NOT be used anymore because
their DDL connector pins can be damaged during cable swapping.
CONSULT-II Start ProcedureEAS001ZW
NOTE:
Turning ignition switch off when performing CAN diagnosis could cause CAN memory to be erased.
1. Connect CONSULT-II and CONSULT-II CONVERTER to the
data link connector.
Tool name Description
NISSAN CONSULT-II (J-44200)
1. CONSULT-II unit (Tester internal soft: Resident version
3.4.0) and accessories
2. Program cards UED05C-1 and AEN06B (for NATS) or later.
To confirm the best combination of these software, refer to
CONSULT-II Operation Manual.
3. CONSULT-II CONVERTER.
4. "CONSULT-II Pigtail" cable.
SAIA0363E
PAIA0070E

IDX-2
ALPHABETICAL INDEX
A
A/C air flow ..................................................... MTC-22
A/C component layout .................................... MTC-17
A/C compressor mounting .............................. MTC-84
A/C compressor precaution .............................. MTC-8
A/C compressor special service tool ............... MTC-12
A/C control operation (manual A/C) ................ MTC-21
A/C controller .................................................. MTC-61
A/C evaporator ................................................ MTC-90
A/C HFC134a (R134a) system precaution ....... MTC-4
A/C HFC134a (R134a) system service procedure .......
MTC-80
A/C HFC134a (R134a) system service tools .. MTC-12
A/C HFC134a system service equipment precaution ...
MTC-9
A/C lubricant (R134a) ........................ MTC-5, MTC-18
A/C lubrication oil ............................................ MTC-96
A/C operational check ..................................... MTC-33
A/C service data specification ......................... MTC-96
A/C trouble diagnoses (manual A/C) .............. MTC-24
A/C unit assembly ........................................... MTC-64
A/C, M - Wiring diagram ................................. MTC-29
A/F - Wiring diagram ... EC-223, EC-229, EC-235, EC-
242, EC-542
A/FH - Wiring diagram ..................................... EC-162
A/T fluid checking .................................. AT-16, MA-22
A/T fluid replacement ............................. AT-17, MA-23
A/T fluid temperature sensor ........................... AT-106
A/T IND - Wiring diagram .................................... DI-38
A/T indicator ........................................................ DI-37
A/T shift control system ................................... AT-229
A/T shift lock system ........................................ AT-235
A/T shift lock system - Wiring diagram ............ AT-236
A/T trouble diagnoses ........................................ AT-43
ABS - Wiring diagram ..................................... BRC-13
ABS (anti-lock brake system) ........................... BRC-5
ABS sensor rotor .............................................. RAX-4
Accelerator pedal position (APP) sensor . EC-513, EC-
519, EC-532
Accelerator pedal released position learning ..... EC-77
Air bag .............................................................. SRS-3
Air bleeding (hydraulic clutch) .............................. CL-8
Air cleaner filter replacement ............................ MA-16
Air conditioner cut control .................................. EC-27
Air fuel ratio sensor 1 .. EC-220, EC-227, EC-233, EC-
239, EC-540
Air fuel ratio sensor 1 heater ............................ EC-161
Air mix door control linkage adjustment .......... MTC-70
Angular tightening application ............................. EM-4
Anti-lock brake system - See ABS .................... BRC-5
Anti-lock brake system - Wiring diagram ........ BRC-13
APPS1 - Wiring diagram .................................. EC-515
APPS2 - Wiring diagram .................................. EC-521
APPS3 - Wiring diagram .................................. EC-534
ASC/BS - Wiring diagram ................................ EC-475
ASC/SW - Wiring diagram ............................... EC-468
ASCBOF - Wiring diagram ............................... EC-550
ASCD ................................................................. EC-28
ASCD brake switch ........................... EC-473, EC-549
ASCD clutch switch ........................... EC-473, EC-549
ASCD steering switch ..................................... EC-466
ASCIND - Wiring diagram ............................... EC-560
AUDIO - Wiring diagram ...................................... AV-9
Auto anti-dazzling inside mirror ........................ GW-67
Axle ................................................................... MA-26
B
BA/FTS - Wiring diagram ................................. AT-171
BACK/L - Wiring diagram ................................... LT-73
Back-up lamp .......................................... LT-73, LT-87
Back-up lamp switch (M/T) ............................... MT-11
Basic inspection ................................................ EC-70
Battery ................................................................. SC-4
Battery/Starting/Charging System Tester SC-6, SC-18,
SC-26
Baulk ring (M/T) ................................................ MT-18
BCM (Body control module) .............................. BCS-3
Blower motor .................................... MTC-37, MTC-68
Blower resistor ................................................ MTC-72
Body alignment ................................................ BL-244
Body component parts ..................................... BL-232
Body construction ............................................ BL-243
Body exterior paint color .................................. BL-231
Body repair ....................................................... BL-231
Body sealing .................................................... BL-240
Brake booster .................................................... BR-19
Brake fluid level ................................................. MA-24
Brake inspection ............................................... MA-25
Brake lines and cables inspection ..................... MA-24
Brake pedal ......................................................... BR-6
Brake switch .................................................... EC-488
BRK/SW - Wiring diagram .............................. EC-489
Bulb specifications ........................................... LT-116
Bumper, front ...................................................... EI-14
C
Cabin air filter .................................................... MA-20
Camshaft ........................................................... EM-47
Camshaft inspection ......................................... EM-49
Camshaft position sensor (PHASE) ................ EC-327
CAN - Wiring diagram ........... EC-152, AT-95, CVT-69
CAN communication EC-30, EC-151, EC-154, AT-31,
AT-94
, CVT-25, CVT-68
CAN communication (EPS) ............................... STC-6
CHARGE - Wiring diagram ............................... SC-25
Charging system ............................................... SC-24
Chassis and body maintenance .............. MA-8, MA-20
CHIME - Wiring diagram ..................................... DI-50
Circuit breaker ................................................... PG-16
Closed loop control ............................. EC-24, EC-442
Clutch cover ....................................................... CL-13
Clutch disc ......................................................... CL-13
Clutch master cylinder ......................................... CL-9
Clutch pedal ......................................................... CL-5
Coil spring (rear) ............................................. RSU-11

LT-1
LIGHTING SYSTEM
K ELECTRICAL
CONTENTS
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SECTION LT
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B
LT
Revision: June 20062007 Versa PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 4
HEADLAMP (FOR USA) ............................................ 5
Component Parts and Harness Connector Location ..... 5
System Description .................................................. 5
OUTLINE ............................................................... 5
HEADLAMP OPERATION .................................... 6
COMBINATION SWITCH READING FUNCTION ..... 6
EXTERIOR LAMP BATTERY SAVER CONTROL ..... 6
CAN COMMUNICATION SYSTEM DESCRIP-
TION ......................................................................... 6
Schematic ................................................................ 7
Wiring Diagram ........................................................ 8
Terminals and Reference Values for BCM ............. 12
Terminals and Reference Values for IPDM E/R ..... 12
How to Perform Trouble Diagnoses ....................... 12
Preliminary Check .................................................. 12
CHECK POWER SUPPLY AND GROUND CIR-
CUIT FOR BCM .................................................. 12
CHECK POWER SUPPLY AND GROUND CIR-
CUIT FOR IPDM E/R .......................................... 12
CONSULT-II Function (BCM) ................................. 12
CONSULT-II START PROCEDURE .................... 12
WORK SUPPORT ............................................... 12
DATA MONITOR ................................................. 12
ACTIVE TEST ..................................................... 13
SELF-DIAGNOSTIC RESULTS .......................... 13
CONSULT-II Function (IPDM E/R) ......................... 13
CONSULT-II START PROCEDURE .................... 13
DATA MONITOR ................................................. 14
ACTIVE TEST ..................................................... 14
Headlamp High Beam Does Not Illuminate (Both
Sides) ..................................................................... 14
Headlamp High Beam Does Not Illuminate (One
Side) ....................................................................... 17
High Beam Indicator Lamp Does Not Illuminate .... 18
Headlamp Low Beam Does Not Illuminate (Both
Sides) ..................................................................... 18Headlamp Low Beam Does Not Illuminate (One
Side) ....................................................................... 21
Headlamps Do Not Turn OFF ................................. 22
Aiming Adjustment .................................................. 23
PREPARATION BEFORE ADJUSTING .............. 23
LOW BEAM AND HIGH BEAM ........................... 23
ADJUSTMENT USING AN ADJUSTMENT
SCREEN (LIGHT/DARK BORDERLINE) ............ 24
Bulb Replacement .................................................. 25
HEADLAMP (HIGH/LOW) ................................... 25
PARKING (CLEARANCE) LAMP ........................ 25
FRONT TURN SIGNAL LAMP ............................ 25
Removal and Installation ........................................ 25
REMOVAL ........................................................... 25
INSTALLATION ................................................... 25
Disassembly and Assembly .................................... 26
DISASSEMBLY ................................................... 26
ASSEMBLY ......................................................... 26
HEADLAMP (FOR CANADA) - DAYTIME LIGHT
SYSTEM - .................................................................. 27
Component Parts and Harness Connector Location ... 27
System Description ................................................. 27
OUTLINE ............................................................. 27
HEADLAMP OPERATION ................................... 28
COMBINATION SWITCH READING FUNCTION ... 29
EXTERIOR LAMP BATTERY SAVER CONTROL ... 29
CAN Communication System Description .............. 29
Schematic ............................................................... 30
Wiring Diagram — DTRL — ................................... 31
Terminals and Reference Values for BCM .............. 35
Terminals and Reference Values for IPDM E/R ...... 35
How to Perform Trouble Diagnoses ....................... 35
Preliminary Check .................................................. 35
CHECK BCM CONFIGURATION ........................ 35
CHECK POWER SUPPLY AND GROUND CIR-
CUIT FOR BCM .................................................. 35
CHECK POWER SUPPLY AND GROUND CIR-
CUIT FOR IPDM E/R .......................................... 35
CONSULT-II Function (BCM) ................................. 35
CONSULT-II Function (IPDM E/R) ......................... 35