CVT SYSTEM
CVT-29
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CVT
Revision: June 20062007 Versa
Control ValveUCS005XZ
FUNCTION OF CONTROL VALVE
Name Function
Torque converter regulator valve Optimizes the supply pressure for the torque converter depending on driving conditions.
Pressure regulator valve Optimizes the discharge pressure from the oil pump depending on driving conditions.
TCC control valve
Activates or deactivate the lock-up.
Lock-up smoothly by opening lock-up operation excessively.
TCC solenoid valve Controls the TCC control valve or select control valve.
Shift control valveControls flow-in/out of line pressure from the primary pulley depending on the stroke dif-
ference between the stepping motor and the primary pulley.
Secondary valveControls the line pressure from the secondary pulley depending on operating condi-
tions.
Clutch regulator valve Adjusts the clutch operating pressure depending on operating conditions.
Secondary pressure solenoid valve Controls the secondary valve.
Line pressure solenoid valve Controls the line pressure control valve.
Step motor Controls the pulley ratio.
Manual valveTransmits the clutch operating pressure to each circuit in accordance with the selected
position.
Select control valve Engages forward clutch, reverse brake smoothly depending on select operation.
Select switch valveSwitches torque converter clutch solenoid valve control pressure use to torque con-
verter clutch control valve or select control valve.
Lock-up select solenoid valve Controls the select switch valve.
CVT-34
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
TROUBLE DIAGNOSISPFP:00004
DTC Inspection Priority ChartUCS005Y5
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC “U1000 CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble diagnosis
for “DTC U1000 CAN COMMUNICATION LINE”. Refer to CVT-68
.
Fail-safeUCS005Y6
The TCM has an electrical fail-safe mode. This mode makes it possible to operate even if there is an error in a
main electronic control input/output signal circuit.
FAIL -S AFE F UN CTI ON
If any malfunction occurs in a sensor or solenoid, this function controls the CVT to make driving possible.
Output Speed Sensor (Secondary Speed Sensor)
The shift pattern is changed in accordance with throttle position when an unexpected signal is sent from the
output speed sensor (secondary speed sensor) to the TCM. The overdrive-off mode is inhibited, and the tran-
saxle is put in “D”.
Input Speed Sensor (Primary Speed Sensor)
The shift pattern is changed in accordance with throttle position and secondary speed (vehicle speed) when
an unexpected signal is sent from the input speed sensor (primary speed sensor) to the TCM. The sport mode
is inhibited, and the transaxle is put in “D”.
PNP Switch
If an unexpected signal is sent from the PNP switch to the TCM, the transaxle is put in “D”.
CVT Fluid Temperature Sensor
If an unexpected signal is sent from the CVT fluid temperature sensor to the TCM, the gear ratio in use before
receiving the unexpected signal is maintained or the gear ratio is controlled to keep engine speed under 3500
rpm.
Transmission Fluid Pressure Sensor A (Secondary Pressure Sensor)
If an unexpected signal is sent from the transmission fluid pressure sensor A (secondary pressure sensor)
to the TCM, the secondary pressure feedback control is stopped and the offset value obtained before the
non-standard condition occurs is used to control line pressure.
If transmission fluid pressure sensor A (secondary pressure sensor) error signal is input to TCM, second-
ary pressure feedback control stops, but line pressure is controlled normally.
Pressure Control Solenoid A (Line Pressure Solenoid)
If an unexpected signal is sent from the solenoid to the TCM, the pressure control solenoid A (line pressure
solenoid) is turned OFF to achieve the maximum fluid pressure.
Pressure Control Solenoid B (Secondary Pressure Solenoid)
If an unexpected signal is sent from the solenoid to the TCM, the pressure control solenoid B (secondary pres-
sure solenoid) is turned OFF to achieve the maximum fluid pressure.
Torque Converter Clutch Solenoid
If an unexpected signal is sent from the solenoid to the TCM, the torque converter clutch solenoid is turned
OFF to cancel the lock-up.
Step Motor
If an unexpected signal is sent from the step motor to the TCM, the step motor coil phases “A” through “D” are
all turned OFF to hold the gear ratio used right before the non-standard condition occurred.
Priority Detected items (DTC)
1 U1000 CAN communication line
2 Except above
TROUBLE DIAGNOSIS
CVT-43
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CVT
Revision: June 20062007 Versa
Inspections before Trouble DiagnosisUCS005YB
CVT FLUID CHECK
Fluid Leakage and Fluid Level Check
Inspect for fluid leakage and check the fluid level. Refer to CVT-16, "Checking CVT Fluid" .
Fluid Condition Check
Inspect the fluid condition.
STALL TEST
Stall Test Procedure
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the
CVT fluid temperature is 50 to 80°C (122 to 176°F). Inspect the
amount of CVT fluid. Replenish if necessary.
3. Securely engage the parking brake so that the tires do not turn.
4. Install a tachometer where it can be seen by driver during test.
It is good practice to mark the point of specified engine
rpm on indicator.
5. Start engine, apply foot brake, and place selector lever in “D”
position.
Fluid status Conceivable cause Required operation
Varnished (viscous
varnish state)Clutch, brake
scorchedReplace the CVT fluid and check
the CVT main unit and the vehicle
for malfunctions (wire harnesses,
cooler pipes, etc.)
Milky white or
cloudyWater in the fluidReplace the CVT fluid and check for
places where water is getting in.
Large amount of
metal powder mixed
inUnusual wear of
sliding parts within
CVTReplace the CVT fluid and check for
improper operation of the CVT.
SAT6 3 8A
SAT6 4 7B
SAT5 1 3G
SAT7 7 5B
TROUBLE DIAGNOSIS
CVT-45
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CVT
Revision: June 20062007 Versa
LINE PRESSURE TEST
Line Pressure Test Port
Line Pressure Test Procedure
1. Inspect the amount of engine oil and replenish if necessary.
2. Drive the car for about 10 minutes to warm it up so that the CVT fluid reaches in the range of 50 to 80°C
(122 to 176°F), then inspect the amount of CVT fluid and replenish if necessary.
NOTE:
The CVT fluid temperature rises in the range of 50 - 80°C (122 - 176°F) during 10 minutes of driving.
3. After warming up CVT, remove the oil pressure detection plug and install the oil pressure gauge [special
service tool: - (OTC3492)].
CAUTION:
When using the oil pressure gauge, be sure to use the O-ring attached to the oil pressure detec-
tion plug.
4. Securely engage the parking brake so that the tires do not turn.
5. Start the engine, and then measure the line pressure at both idle
and the stall speed.
CAUTION:
Keep the brake pedal pressed all the way down during
measurement.
When measuring the line pressure at the stall speed,
refer to CVT-43, "
STALL TEST" .
6. After the measurements are complete, install the oil pressure
detection plug and tighten to the specified torque below.
CAUTION:
Do not reuse O-ring.
Apply CVT fluid to O-ring.
SCIA6184E
SAT5 1 3G
: 7.5 N·m (0.77 kg-m, 66 in-lb)SAT4 9 3G
CVT-46
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
Line Pressure
*: Reference values
Judgement of Line Pressure Test
Road TestUCS005YC
DESCRIPTION
The purpose of the test is to determine overall performance of
CVT and analyze causes of problems.
The road test consists of the following three parts:
1. “Check Before Engine Is Started” CVT-49
.
2. “Check at Idle” CVT-49
.
3. “Cruise Test” CVT-50
.
Engine speed Line pressure kPa (kg/cm
2 , psi)
“R”, “D” and “L” positions
At idle 650 (6.63, 94.3)
At stall 4,250 (43.35, 616.3)*
Judgement Possible cause
Idle speedLow for all positions
(“P”, “R”, “N”, “D”, “L”)Possible causes include malfunctions in the pressure supply system and low oil pump output.
For example
Oil pump wear
Pressure regulator valve or plug sticking or spring fatigue
Oil strainer oil pump pressure regulator valve passage oil leak
Engine idle speed too low
Only low for a specific
positionPossible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
HighPossible causes include a sensor malfunction or malfunction in the line pressure adjustment
function.
For example
Accelerator pedal position signal malfunction
CVT fluid temperature sensor malfunction
Pressure control solenoid A (line pressure solenoid) malfunction (sticking in OFF state, filter
clog, cut line)
Pressure regulator valve or plug sticking
Stall speedLine pressure does
not rise higher than
the line pressure for
idle.Possible causes include a sensor malfunction or malfunction in the pressure adjustment func-
tion.
For example
Accelerator pedal position signal malfunction
TCM malfunction
Pressure control solenoid A (line pressure solenoid) malfunction (shorting, sticking in ON
state)
Pressure regulator valve or plug sticking
The pressure rises,
but does not enter the
standard position.Possible causes include malfunctions in the pressure supply system and malfunction in the
pressure adjustment function.
For example
Accelerator pedal position signal malfunction
Pressure control solenoid A (line pressure solenoid) malfunction (sticking, filter clog)
Pressure regulator valve or plug sticking
Only low for a specific
positionPossible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
SAT7 8 6A
CVT-50
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
4. CHECK “N” POSITION FUNCTION
1. Start engine.
2. Move selector lever to “N” position.
3. Release parking brake.
Does vehicle move forward or backward?
YES >> Mark the box CVT-182, "In “N” Position, Vehicle Moves" on the CVT-37, "DIAGNOSTIC WORK-
SHEET" . Continue “Road Test”.
NO >> GO TO 5.
5. CHECK SHIFT SHOCK
1. Apply foot brake.
2. Move selector lever to “R” position.
Is there large shock when changing from
“N” to “R” position?
YES >> Mark the box CVT-183, "Large Shock “N” → “R” Position" on the CVT-37, "DIAGNOSTIC WORK-
SHEET" . Continue “Road Test”.
NO >> GO TO 6.
6. CHECK “R” POSITION FUNCTION
Release foot brake for several seconds.
Does vehicle creep backward when foot brake is released?
YES >> GO TO 7.
NO >> Mark the box CVT-184, "
Vehicle Does Not Creep Backward in “R” Position" on the CVT-37,
"DIAGNOSTIC WORKSHEET" . Continue “Road Test”.
7. CHECK “D”, “L” POSITIONS FUNCTION
Move selector lever to “D” and “L” positions and check if vehicle creeps forward.
Does vehicle creep forward in all positions?
YES >> Go to CVT-50, "Cruise Test" .
NO >> Stop “Road Test”. Mark the box on the CVT-37, "
DIAGNOSTIC WORKSHEET" . Go to CVT-185,
"Vehicle Does Not Creep Forward in “D” or “L” Position" .
Cruise TestUCS005YF
1. CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 1
1. Drive vehicle for approximately 10 minutes to warm engine oil and CVT fluid up to operating temperature.
2. Park vehicle on flat surface.
3. Move selector lever to “P” position.
4. Start engine.
5. Move selector lever to “L” position.
6. Accelerate vehicle to 2/8-way throttle depressing accelerator
pedal constantly.
Read vehicle speed and engine speed. Refer to CVT-53,
"Vehicle Speed When Shifting Gears" .
OK or NG
OK >> GO TO 2.
NG >> Mark the box of CVT-186, "
Vehicle Speed Does Not
Change in “L” Position" on the CVT-37, "DIAGNOSTIC
WORKSHEET" . Continue “Road Test”. CVT fluid operating temperature: 50 - 80°C (122 - 176°F)
SCIA6644E
CVT-58
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
SOLMON3“N” position idle 0.6 - 0.7 A
When stalled 0.4 - 0.6 A
INH SW3MSelector lever in “D” and “L” positions ON
Selector lever in “P”, “R” and “N” positions OFF
INH SW4Selector lever in “R” and “D” positions ON
Selector lever in “P”, “N” and “L” positions OFF
INH SW3Selector lever in “D” and “L” positions ON
Selector lever in “P”, “R” and “N” positions OFF
INH SW2Selector lever in “N”, “D” and “L” positions ON
Selector lever in “P” and “R” positions OFF
INH SW1Selector lever in “R”, “N” and “D” positions ON
Selector lever in “P” and “L” positions OFF
BRAKE SWDepressed brake pedal ON
Released brake pedal OFF
FULL SWFully depressed accelerator pedal ON
Released accelerator pedal OFF
IDLE SWReleased accelerator pedal ON
Fully depressed accelerator pedal OFF
SPORT MODE SWWhile pushing overdrive cancel switch ON
Other conditions OFF
INDDRNGSelector lever in “D” position ON
Selector lever in other positions OFF
INDLRNGSelector lever in “L” position ON
Selector lever in other positions OFF
INDNRNGSelector lever in “N” position ON
Selector lever in other positions OFF
INDRRNGSelector lever in “R” position ON
Selector lever in other positions OFF
INDPRNGSelector lever in “P” position ON
Selector lever in other positions OFF
SMCOIL D
During driving Changes ON ⇔ OFF. SMCOIL C
SMCOIL B
SMCOIL A
LUSEL SOL OUTSelector lever in “P” and “N” positions ON
Wait at least for 5 seconds with the selector
lever in “R”, “D” and “L” positionsOFF
STRTR RLY OUTSelector lever in “P” and “N” positions ON
Selector lever in other positions OFF
STRTR RLY MONSelector lever in “P” and “N” positions ON
Selector lever in other positions OFF
RANGESelector lever in “N” or “P” position. N·P
Selector lever in “R” position. R
Selector lever in “D” position. D
Selector lever in “L” position. L Item name Condition Display value (Approx.)
TROUBLE DIAGNOSIS
CVT-63
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CVT
Revision: June 20062007 Versa
*1: Refer to CVT-33, "Malfunction Indicator Lamp (MIL)" .
*2: Models without ABS does not indicate.
How to Erase Self-diagnostic Results
1. Touch “SELF-DIAG RESULTS” on “SELECT DIAG MODE”.
2. Touch “ERASE”. (The self-diagnostic results will be erased.)
L/PRESS CON-
TROLTCM detects the unexpected line pressure P1745 —CVT-163
STEP MOTR
CIRCEach coil of the step motor is not energized properly due to
an open or a shortP1777 P1777CVT-164
STEP MOTR/FNCThere is a great difference between the number of steps for
the stepping motor and for the actual gear ratioP1778 P1778CVT-168
NO DTC IS
DETECTED: FUR-
THER TESTING
MAY BE
REQUIREDNo NG item has been detected X X — Items (CONSULT-
II screen terms)Malfunction is detected when...TCM self-
diagnosisOBD-II (DTC)
Reference
page “TRANS-
MISSION”
with CON-
SULT-IIMIL indicator
lamp*1,
“ENGINE” with
CONSULT-II or
GST
BCIA0031E
SCIA4614E