2006 NISSAN PATROL check engine

SYMPTOM CHART
SYMPTOMDisplayed ``SELF-DIAG
RESULTS'' on CONSULT
screen.DIAGNOSTIC PROCEDURE
(Reference page)SYSTEM
(Malfunctioning
part or mode)
+MIL blinking
+Engine can start.IMMUPROCEDURE 1
(EL-261)IMMU
ECMPROCEDURE 2
(EL-261)ECM
+MIL blinking
+Engine hard to startCHAIN OF ECM-IMMUPROCEDURE 3
(EL-262)Open circuit in battery voltage line of IMMU circuit
Open circuit in ignition line of IMMU circuit
Open circuit in ground line of IMMU circuit
Open or short circuit in communication line
between IMMU and ECM
Open circuit in power source line of ANT/AMP cir-
cuit
ECM
IMMU
DIFFERENCE OF KEYPROCEDURE 4
(EL-264)Unregistered key
IMMU
CHAIN OF IMMU-KEYPROCEDURE 5
(EL-265)Open or short circuit in communication line
between ANT/AMP and IMMU
Open circuit in power source line of ANT/AMP cir-
cuit
Open circuit in ground line of ANT/AMP circuit
Malfunction of key ID chip
IMMU
Antenna amp.
ID DISCORD, IMM-ECMPROCEDURE 6
(EL-266)System initialisation has not yet been completed.
ECM
MINGLE NOISEPROCEDURE 7
(EL-267)Noise interference in communication line
+MIL blinking
+Engine hard to start
+NATS security indicator
does not blink for 1 minute
after ignition switch is
turned to ``OFF''.LOCK MODEPROCEDURE 9
(EL-268)LOCK MODE
+MIL staying ONDON'T ERASE BEFORE
CHECKING ENG DIAGWORK FLOW
(EL-259)Engine trouble data and NATS trouble data have
been detected in ECM
+NATS security ind. does not
light up.
+Engine can start.ÐPROCEDURE 8
(EL-267)NATS security ind.
Open circuit between Fuse and NATS IMMU
Continuation of initialisation mode
NATS IMMU
*Lighting-up mode of MIL (Malfunction Indicator Lamp)
For single malfunction of NATS: Blinking
For dual malfunctions of NATS and an engine-related part: Stays ON
For single malfunction of an engine-related part: Stays ON
NATS (Nissan Anti-Theft System)/RHD MODELS
Trouble Diagnoses (Cont'd)
EL-260

DIAGNOSTIC PROCEDURE 5
Self-diagnostic results:
``CHAIN OF IMMU-KEY'' displayed on CONSULT screen
Con®rm SELF-DIAGNOSTIC
RESULTS ``CHAIN OF IMMU-
KEY'' displayed on CONSULT
screen.
OK
CHECK NATS IGNITION KEY ID CHIP.
Start engine with another registered NATS
ignition key.
Does the engine start?
No
cYe s
+Ignition key ID chip is
malfunctioning.
1. Replace the ignition key.
2. Perform initialisation
with CONSULT.
For the initialisation
procedure, refer to
``CONSULT operation
manual NATS V2.0
(GASOLINE)''.
CHECK IMMU FUNCTION 1.
1. Turn ignition switch to ``ON''.
2. Check voltage between NATS antenna
amp. terminalj
3and ground.
Voltage
NOTE:
Do not remove NATS antenna amp. from
the ignition key cylinder.
OK
cNG
Check harness for open or
short between IMMU and
NATS antenna amp. If har-
ness is OK, replace IMMU.
After replacing IMMU, per-
form initialisation with
CONSULT.
For the initialisation
procedure, refer to ``CON-
SULT operation manual
NATS V2.0 (GASOLINE)''.
CHECK IMMU FUNCTION 2.
1. Turn ignition switch ``ON''.
2. Check voltage between NATS antenna
amp. terminalj
1and ground.
Voltage:
6 sec. after turning ignition switch
``ON''
Approx. 4.5 - 5V
NOTE:
Do not remove NATS antenna amp. from
the ignition key cylinder.
OK
cNG
CHECK IMMU OUTPUT VOLTAGE.
1. Turn the ignition switch ``ON''.
2. Check voltage between NATS antenna
amp. terminalj
4and ground.
Voltage: More than 4.7V
OK
m
NG
j
A
Time (After turning ignition
switch ``ON''.)Voltage [V]
For approx. 0.5 sec. Approx. 2.3 - 5
After 1 sec. 0
SEL373U
SEL550V
SEL551V
SEL502V
.
.
.
.
.
NATS (Nissan Anti-Theft System)/RHD MODELS
Trouble Diagnoses (Cont'd)
EL-265

DIAGNOSTIC PROCEDURE 7
Self-diagnostic results:
``MINGLE NOISE'' displayed on CONSULT screen
Con®rm SELF-DIAGNOSTIC RESULTS ``MINGLE NOISE'' dis-
played on CONSULT screen.b
Turn off or remove any possible noise sources.
Touch ``ERASE'' on CONSULT SELF-DIAGNOSTIC RESULTS
screen.
Start engine.
OKNG
END
DIAGNOSTIC PROCEDURE 8
``NATS SECURITY IND. DOES NOT LIGHT UP''
CHECK INDICATOR POWER SUPPLY
CIRCUIT.
Check voltage between security indicator
terminalj
1and ground.
Battery voltage should exist.
OK
cNG
Check the following.
+7.5A fuse [No.
24,
located in the fuse block
(J/B)]
+Harness for open or
short between fuse and
security indicator
Check security indicator.
PERFORM INITIALISATION.
Perform initialisation with CONSULT.
For the initialisation procedure, refer to
``CONSULT operation manual NATS V2.0
(GASOLINE)''.
Does security indicator operate after
initialisation has been completed?
Ye s
cNo
Check harness for open or
short between NATS IMMU
and security indicator.
END
SEL384U
SEL385U
SEL552V
.
.
.
.
.
.
.
NATS (Nissan Anti-Theft System)/RHD MODELS
Trouble Diagnoses (Cont'd)
EL-267

DIAGNOSTIC PROCEDURE 9
Self-diagnostic results:
``LOCK MODE'' displayed on CONSULT screen
Con®rm SELF-DIAGNOSTIC RESULTS
``LOCK MODE'' is displayed on CONSULT
screen.
1. Turn the ignition switch to OFF position
and wait 1 minute.
(After 1 minute, security indicator will
blink.)
2. Turn the ignition key switch to ON posi-
tion with a registered key.
(Do not start engine.) Wait 5 seconds.
3. Return the key to the OFF position.
4. Repeat steps 2 and 3 twice (total of
three cycles).
5. Start the engine.
Does the engine start?
No
cYe s
System is OK.
(Now the system is
escaped from ``LOCK
MODE''.)
PERFORM INITIALISATION.
Perform initialisation with CONSULT.
For the initialisation procedure, refer to
``CONSULT operation manual NATS V2.0
(GASOLINE)''.
Can the system be initialised?
Note: If the initialisation is incompleted or
failed, CONSULT shows
mes-
sage on the screen.
No
cYe s
System is OK.
Go to DIAGNOSTIC PROCEDURE 5,
EL-265 to check ``CHAIN OF IMMU-KEY''.
SEL790U
SEL372U
.
.
.
NATS (Nissan Anti-Theft System)/RHD MODELS
Trouble Diagnoses (Cont'd)
EL-268

ENGINE MECHANICAL
SECTION
EM
CONTENTS
PRECAUTIONS...............................................................1
Parts Requiring Angular Tightening .............................1
Liquid Gasket Application Procedure ..........................1
PREPARATION................................................................2
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING.....................................................6
NVH Troubleshooting Chart Ð Engine Noise .............7
OUTER COMPONENT PARTS.......................................8
COMPRESSION PRESSURE........................................10
Measurement of Compression Pressure ...................10
OIL PAN.........................................................................13
Removal .....................................................................13
Installation ..................................................................14
TIMING BELT.................................................................15
Removal .....................................................................15
Inspection...................................................................17
Installation ..................................................................18
OIL SEAL REPLACEMENT..........................................20
TURBOCHARGER.........................................................23
Removal and Installation ...........................................23
Inspection...................................................................24CHARGE AIR COOLERS..............................................27
CYLINDER HEAD..........................................................28
Removal .....................................................................29
Disassembly...............................................................30
Inspection...................................................................31
Assembly ...................................................................37
Installation ..................................................................37
VALVE CLEARANCE....................................................40
Checking ....................................................................40
Adjusting ....................................................................41
ENGINE REMOVAL.......................................................43
Removal .....................................................................44
Installation ..................................................................44
CYLINDER BLOCK.......................................................45
Disassembly...............................................................46
Inspection...................................................................46
Assembly ...................................................................53
SERVICE DATA AND SPECIFICATIONS (SDS)..........56
General Speci®cations ...............................................56
Inspection and Adjustment ........................................56
EM

NVH Troubleshooting Chart Ð Engine Noise
Use the chart below to help you ®nd the cause of the problem.
1. Locate the area where noise occurs.
2. Con®rm the type of noise.
3. Specify the operating condition of engine.
4. Check speci®ed noise source.
If necessary, repair or replace these parts.
Location of
noiseType of
noiseOperating condition of engine
Source of
noiseCheck itemReference
page Before
warm-upAfter
warm-upWhen
startingWhen
idlingWhen
racingWhile
driving
To p o f
engine
Rocker
cover
Cylinder
headTicking or
clickingCAÐABÐTappet
noiseValve clearance EM-41
Rattle C A Ð A B CCamshaft
bearing
noiseCamshaft journal clearance
Camshaft runoutEM-37
Crankshaft
pulley
Cylinder
block (Side
of engine)
Oil panSlap or
knockÐAÐB BÐPiston pin
noisePiston and piston pin clear-
ance
Connecting rod bushing
clearanceEM-47, 53
Slap or rap A Ð Ð B B APiston slap
noisePiston-to-bore clearance
Piston ring side clearance
Piston ring end gap
Connecting rod bend and
torsionEM-48, 49
Knock A B C B B BConnecting
rod bearing
noiseConnecting rod bushing
clearance (Small end)
Connecting rod bearing
clearance (Big end)EM-52, 53
Knock A B Ð A B CMain bear-
ing noiseMain bearing oil clearance
Crankshaft runoutEM-51
Timing belt
coverWhine or
hissingCAÐAAÐTiming belt
noise (too
tight)
Loose timing belt
Belt contacting caseEM-18
Clatter A B Ð C A ÐTiming belt
noise (too
loose)
Front of
engineSqueaking
or ®zzingABÐBÐCOther drive
belts
(Sticking or
slipping)Drive belts de¯ection
*1
CreakingABABABOther drive
belts (Slip-
ping)Idler pulley bearing operation
Squall
CreakABÐBABWater pump
noiseWater pump operation *2
A: Closely related B: Related C: Sometimes related Ð: Not related
*1: MA section (``Checking Drive Belts'', ``ENGINE MAINTENANCE'')
*2: LC section (``Water Pump Inspection'', ``ENGINE COOLING SYSTEM'')
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
EM-8

Inspection
Visually check the condition of timing belt.
Replace if any abnormality is found.
Item to check Problem Cause
Tooth is broken/tooth root
is cracked.
SEM394A
+Camshaft jamming
+Distributor jamming
+Damaged camshaft/crankshaft oil seal
Back surface is cracked/
worn.
SEM395A
+Tensioner jamming
+Overheated engine
+Interference with belt cover
Side surface is worn.
+Belt corners are worn and round.
+Wicks are frayed and coming out.
SEM396A
+Improper installation of belt
+Malfunctioning crankshaft pulley plate/timing belt
plate
Teeth are worn.
+Canvas on tooth face is worn down.
+Canvas on tooth is ¯uffy, rubber layer is worn
down and faded white, or weft is worn down and
invisible.
SEM397A
+Poor belt cover sealing
+Coolant leakage at water pump
+Camshaft not functioning properly
+Distributor not functioning properly
+Excessive belt tension
Oil/Coolant or water is
stuck to belt. Ð+Poor oil sealing of each oil seal
+Coolant leakage at water pump
+Poor belt cover sealing
TIMING BELT
EM-18

Inspection
CYLINDER HEAD DISTORTION
Warpage of surface:
Less than 0.1 mm (0.004 in)
If beyond the speci®ed limit, replace it or resurface it.
Resurfacing limit:
The resurfacing limit of cylinder head is determined by the
cylinder block resurfacing in an engine.
Amount of cylinder head resurfacing is ``A''.
Amount of cylinder block resurfacing is ``B''.
The maximum limit is as follows:
A + B = 0.1 mm (0.004 in)
Nominal cylinder head height:
139.9 - 140.1 mm (5.508 - 5.516 in)
VALVE GUIDE CLEARANCE
1. Insert the valve stem into the valve guide and move it back,
forth and slide it.
If valve stem makes a clatter and moves back and forth exces-
sively out of line, or if it does not slide well, replace valve or
valve guide, or both.
2. Install valve stem into the valve guide.
3. Measure the de¯ection.
Stem to guide de¯ection limit:
0.1 mm (0.004 in)
(Half of dial gauge reading)
4. If it exceeds the limit, check valve to valve guide clearance.
(1) Measure valve stem diameter and guide inner diameter.
(2) Check that clearance is within the speci®cation.
Valve to valve guide clearance limit:
0.1 mm (0.004 in)
(3) If it exceeds the limit, replace valve or valve guide.
VALVE GUIDE REPLACEMENT
1. Heat cylinder head 150 to 160ÉC (302 to 320ÉF) in oil.
2. Remove the guide with suitable tool.
SEM718B
SEM719B
EM030
SEM871
CYLINDER HEAD
EM-32