2006 MITSUBISHI LANCER body

Removal steps
•Roof drip moulding (Refer to GROUP
51, Moulding
P.51-9.)
<>>>B<<1.Windshield
>>A<<2.Windshield moulding
>>A<<3.Window dam
>>A<<4.Glass stopper
>>A<<5.Spa cer
>>A<<6.Windshield spacer
WI NDOW GLASS
BO D Y42-13
REMOV A L SER V ICE POINT
<> WI NDSHIELD REMOV A L
1.T o prot ect th e body (p ain t surfa c e), a pply cloth
t ape to all bod y area s aro und th e inst a lle d
windshield.
2.Make mating marks on th e windshie l d an d body .
ACX00474
AB
3.Using p i ano wire.
(1)U sin g a sharp-po int d r ill, make a h o le in the
windshield ad hesive.
(2)P ass the p i ano wire from the inside of the
veh i cle thro ugh the hole.
CAUTION
Do not let the piano wire touch the edge of the
windshield.
(3) Pull the piano wire alternately from the inside and outside along the windshield to cut the
adhesive.
AC002060
AC207478
Glass adhesive knife
AD
CAUTION
Inserting the glass adhesive knife too deeply into
windshield adhesive may damage windshield.
4. Using glass adhesive knife
Keep glass adhesive knife at right angles with the
windshield edge, and put the blade at windshield
edge and surface. Then cut away adhesive along
the windshield edge.
ACX00475 AB
MB990480
5. Use special tool glass holder (MB990480) to
remove the windshield.

WINDOW GLASS
BODY42-14
CAUTION•
ACX00476AB
Be careful not to remove more adhesive than is
necessary.
•Be careful also not to damage the paintwork
on the body surface with the knife. If the
paintwork is damaged, repair the damaged
area with repair paint or anti-rust agent.
6. Use a knife to cut away the remaining adhesive so
that the thickness is within 2 mm around the entire
circumference of the body flange.
7. Finish the flange surfaces so that they are smooth.
CAUTION
Allow the cleaned area to dry for at least three
minutes. Do not touch any surface that has been
cleaned.
8. When reusing the windshield, remove the adhesive still adhering to the windshield, and
clean with isopropyl alcohol.
9. Clean the body side in the same way.
INSTALLATION SERVICE POINTS
>>A<< WINDSHIELD
SPACER/SPACER/GLASS STOPPER/WIN
-
DOW DAM/WINDSHIELD MOULDING
INSTALLATION
CAUTION
Leave the degreased parts for 3 or more minutes
to dry well, before starting on the next step. Do
not touch the degreased parts.
1. Use isopropyl alcohol to degrease the inside and outside of the windshi eld and the body flanges.

Y0628AU
AC006029
10138AU
10139AU
Y0497AU
Glass stopper, spacer, windshield spacer and window dam installation position17.5 mm Glass stopper
Glass end line
Ceramic line
Align the glass
stopper end with
the ceramic notch.
Align the window
dam and with the
seal line mark.
13 mm
Glass end line
Mark
Seal line
Ceramic line Window dam
AB
AA Windshield
Seal line
centre
14 mm
Windshield spacer
Section A – A
Section B – B
BB 14 mm
Spacer
Align the spacer
and with glass
end line
Align the windshield
spacer end with the
ceramic notch.
WI NDOW GLASS
BO D Y42-15
2.Th e inn e r side of the wind shield is curve d ,
th erefore, make a p o int t o assemble th e gla s s
stoppe r and windsh i eld sp acer withou t any lif ting
an d assemble in the positio n sho w n in th e Fig u re
of the instru ctio ns.
3.In st all the win d shield moulding .
>>B< 1.Wh en replacing th e windshie l d, te mpora r ily se t
th e windshie l d ag ainst the b ody , an d pla c e a
matin g ma rk on the wind shield a nd bod y .
CAUTION
•The primer strengthens the adhesive, so be
sure to apply it evenly around the entire cir
-
cumference. However, a too thick application
will weaken the adhesive.
•Do not touch the coated surface.
•Do not apply the primer on the remaining
adhesive because of weakening the adhesive.
2. Soak a sponge in the primer, and apply evenly to the windshield in the specified places. If the
adhesive does not remain on the body flange
surface because of the panel replacement on the
body side, apply evenly to the body side in the
specified places.
3. Allow the windshield to dry for at least three minutes after applying primer.

ACX00480
10 mm15 mm
AB
WI ND OW GLAS S
BODY42-16
4.Fill a sea l ant gun with adhe sive. The n apply th e
ad hesive even ly a r ound the wind shield within 3 0
minut es af ter applying the pr ime r .
NOTE: Cut the tip of t he seala n t gu n nozzle into a
V shape to simplify adhesive app licatio n.
5.Align t he mating ma rks on th e windshie l d a nd the
b ody , and lig htly press the windshield evenly so
th at it adheres co mpletely .
6.Use a sp a t ula o r similar tool to re move any
e xce ssive adhesive. Clean the surface with
isopr opyl alcohol. A v o i d moving the veh i cle unt il
th e adhe sive set s .
7.Bon d the windsh i eld to the body , a nd in st all the
ro of drip mou l din g quickly b e fore t he adh esive
cures. (Refer to GROUP51, Mou l din g
P.51-9.)
CAUTION
•Do not move the vehicle unless absolutely
necessary.
•When testing for water leakage, do not pinch
the end of the hose to spray the water.
8. Wait 30 minutes or more, and then test for water leakage.

WINDOW GLASS
BODY42-17
REAR WINDOW GLASS
REMOVAL AND INSTALLATION
M1422001600111
Pre-removal and Post-installation Operation
•High-mounted Stop Lamp Assembly Removal and Instal-lation (Refer to GROUP 54A,
High-Mounted Stop Lamp
P.54A-84.)
•Rear Pillar Trim and Rear Shelf Trim Removal and Instal-
lation (Refer to GROUP 52A, Trims P.52A-13.)
•Headlining Removal and Installation (Refer to GROUP
52A, Headlining
P.52A-23.)
Y0500AU
Y0502AUY0501AU
Y0564AU
AC006056
1 1
7
7
AB
6
25
4
9
7
3
N
2N
2N
N
4N
N
3N3N
NN
2N
Ceramic line
Mark
Apply the primer and
adhesive along the
fictitious lines (seal line)
between each of
the marks. Section A – A
Section B – B
Seal line
centre
Primer
8N
10N
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent
16 mm
A
A
B
B
Removal steps
•Roof drip moulding (Refer to GROUP
51, Moulding
P.51-9.)
<>>>B<<1.Rear window lower moulding
2.Clip
3.Grommet A
4.Grommet B
5.Grommet C
6.Connecting the harness connector
<>>>A<<7.Rear window glass
>>A<<8.Rear window upper moulding
Removal steps (Continued)