2006 MITSUBISHI LANCER body

EMISSION CONTROL
ENGINE AND EMISSION CONTROL17-7
VACUUM CIRCUIT DIAGRAM
M1173007100263
AK300765
From
air
cleaner
To
combustion
chamber Throttle body
B
R
AB
Intake manifold
Y
G
G G R
L
Fuel
pressure
regulator
EGR
valve EGR
control
solenoid
valve
Purge
control
solenoid
valveCanister
Vacuum hose colour
B: Black
G: Green
R: Red
Y: Yellow
L: Blue
<4G1>
AK300766
From
air
cleaner
To
combustion
chamber Throttle body
B
B
AB
Intake manifold
Y
R
G W
L
Fuel
pressure
regulator
EGR
valveEGR
control
solenoid
valve
Purge
control
solenoid
valveCanister
Vacuum hose colour
B: Black
G: Green
R: Red
W: White
Y: Yellow
L: Blue
<4G6>
B
V ACUUM HOSE CHECK
M1 173 0073 0015 9
1.Using th e pip i ng d i agra m as a gu ide, check to be
sure th at the vacuum h o ses are correctly
connected.
2. Check t he co nnection cond itio n of th e vacuum
ho s e s, (re mo v e d, l o os e , et c . ) an d c h e c k t o b e
sure th at there are no bends or da mage .

EMISSION CONTROL
ENGINE AND EMISSION CONTROL17-10
SYSTEM DIAGRAM
AK204367AC
Throttle body
Canister
From
fuel
tank
OFF
ON Purge
control
solenoid
valve
Control
relay
Battery Engine-ECU <4G1-M/T, 4G6>,
Engine-A/T-ECU <4G1-A/T>
Air flow sensor <4G6>Engine coolant
temperature sensor
Intake air
temperature sensor
Barometric pressure
sensor <4G6>
Manifold absolute pressure
(MAP) sensor <4G1>
COMPONENT LOCA
TION (EV A PORA TIVE
EMISSION CONTROL SYSTEM)
M1173 0075 0021 6
AK300769
<4G1>
AB
Purge control
solenoid valve
AK300770
<4G6>
AB
Purge control
solenoid valve
PURGE CONTROL SYSTEM CHECK
M1173 0014 0029 9
AK300771
<4G1>
AB
Plug
Vacuum hose
AK300772
<4G6>
AB
Plug
Vacuum hose
1.Disco nnect the vacu um h o se (re d str i pe) fro m
th rottle body and conne ct it to a h and vacu um
pu m p .

EMISSION CONTROL
ENGINE AND EMISSION CONTROL17-11
2. Plug the nipple from which the vacuum hose was removed.
3. When the engine is cold or hot, apply a vacuum of 53 kPa, and check the condition of the vacuum.
When engine is cold
(Engine coolant temperature: 40°C or less)
Engine conditionNormal condition
At idleVacuum is maintained.
3,000 r/min
When engine is hot
(Engine coolant temperature: 80°C or higher)
Engine conditionNormal condition
At idleVacuum is maintained.
3,000 r/min (within 3
minutes after engine
starts)Vacuum will leak.
PURGE PORT VACUUM CHECKM1173001500177
AK300773
<4G1>
AB
Plug
Vacuum hose
AK300774
<4G6>
AB
Plug
Vacuum hose
1.Disco nnect th e vacuum ho se (red st ripe) from the
throttle body and connect a hand vacuum pump to
th e nip p le.
2.Plu g the vacuum hose (red stripe).
AK100011AC
Vac-
uum
Engine speed (r/min)
3.S t art the engine.
4.Check t hat a f a irly co nst ant n egative p r essure is
g enerate d regard l ess of the en gine spee d.
5.If no neg ative pressur e is genera t ed, th e port is
p r obably blocked an d sh ould be cleane d.
PURGE CONTROL SOLENOID VA L V E
CHECK
M1173 0017 0019 3
NOTE: Whe n discon nect i ng th e va cuum hose,
always make a mark so th at it can be reconnected at
original p o sition.
AK100012AC
Battery
A
AK100013
1.
Disco nnect the vacu um h o se f r om th e solenoid
valve.
2.Disco nnect the ha rness connector .
3.Con nect a ha nd vacu um pump to nipp le (A) of the
solen o id valve (ref e r to th e ill ust r ation at le f t ).
4.Check a i rtig htness b y app lying a vacuum with
volt age applied d i rectly from t he batt e ry to the
p u rge con t rol so leno id valve an d without app lying
volt age .

SPECIAL TOOLS
FRONT AXLE26-4
SPECIAL TOOLS
M1261000600773
ToolNumberNameUse
B990767
MB990767Fr o n t hu b a n d en d
yoke holderFixing of the h u b
MB991618
MB991618Hub bolt remo verRemoval of the h ub bolt
AC106827
MB991897 or
MB992
01 1Ball j o int remo verKnuckle and tie rod e nd ball joint
discon
nection
NOTE: St eering linkage pu lle r
(MB990 635 or MB991 1 13)is also u s ed
to disconnect kn uckle an d tie rod en d
bal
l j
o
int.
MB990241AB
A BMB990241
A: MB9902 42
B: MB990244
Axle shaft pu ller
A: Puller shaf t
B: Puller bar
Rem o va l of t h e dri v es h a f t
MB991354
MB991354Pulle r body
MB991 056 or
MB991
355Knuckle a r m
bridg
e•Removal of the hu b
•Removal of the whee l bea ring
AC100320 ABA
B
C
A: MB9910 17
B: MB990998
C: MB99100 0
A, B: Fr ont hu b
remover and
ins t all e r
C: Sp acer
•Removal of the hu b
•Prov ision a l ho ldin g of th e wheel
b
earin g
•Measurement of hub st a r ting t o rque
•Measurement of wh eel b earin g axial
pl
a y
NOTE: MB9 91000, which b e lon g s to
MB9909 98, should be used a s a
sp
acer
.

FRONT AXLE HUB ASSEMBLY
FRONT AXLE26-10
<> DRIVESHAFT REMOVAL
AC100128
MB990241
MB990767
AG

AC303949
MB990244
(Three)

MB990767
MB990242
MB991354
AF
1.
Use the fo llo wing special to ols to pu sh ou t the
driveshaf t from the hub an d kn uckle.
•Axle shaf t puller (MB9 90241 )
•Puller shaft (MB990 242)
•Puller bar (MB990 244)
•Puller body (MB99135 4)
•
AC102551
AC
Driveshaft
Front hub a nd end yoke holder (MB99076 7)
2.Withdraw th e driveshaf t from the hu b by pulling
th e botto m of the hub and knuckle towards you .
3.Hang the dr ive s haf t on the vehicle b ody with a
rope.
INST ALLA T ION SER VICE POINT
>>A<< STABILIZER RUB-
BER/SELF-LOCKING NUT (ST A BILIZER
BAR CONNECTION) INST
ALLA TION
AC210393AC
A
I
n st a ll the st a b ili zer rubb er an d coll ar as sho w n in t he
figure
, and t i ghte n the self-locking nut so tha t the
protruding length
of the st abilize r bar mount ing b o lt
protruding p
a rt meet s it s st and ard value (A).
St andard va lue (A): 22 ± 1.5 m m
>>B<< W A SHER/ DRIVESHAFT NUT
INST
ALLA TION
CAUTION
Before securely tightening the driveshaft nuts,
make sure there is no load on the wheel bear
-
ings. Otherwise the wheel bearings will be dam-
aged.
AC102465AD
MB990767
Washer
1. Be sure to install the driveshaft washer in the
specified direction.
2. Using special tool front hub and end yoke holder (MB990767), tighten the driveshaft nut to the
specified torque.
Tightening torque: 245 ± 29 N⋅m

DRIVESHAFT ASSEMBLY
FRONT AXLE26-15
REMOVAL SERVICE POINTS
<> DRIVESHAFT NUT REMOVAL
CAUTION
Do not apply pressure to the wheel bearing by
the vehicle weight to avoid possible damage
when the driveshaft nut is loosened.
AC102462AC
MB990767
Use special tool front hub and end yoke holder
(MB990767) to fix the hub and remove the driveshaft
nut.
<> SELF-LOCKING NUT (TIE ROD
END CONNECTION) REMOVAL
CAUTION
•Do not remove the nut from ball joint. Loosen
it and use special tool to avoid possible dam
-
age to ball joint threads.
•
AC208247AJ
CordBoltMB991897
or
MB992011
Nut
Ball joint
Hang special tool with cord to prevent it from
falling.
1. Install special tool ball joint remover (MB991897 or MB992011) as shown in the figure.
AC106821
Knob
Parallel
Bolt
Correct Wrong
AB
2. Turn the bolt and knob as necessary to make the jaws of special tool parallel, tighten the bolt by
hand and confirm that the jaws are still parallel.
NOTE: When adjusting the jaws in parallel, make
sure the knob is in the position shown in the fig
-
ure.
3. Tighten the bolt with a wrench to disconnect the
tie rod end.
<> DRIVESHAFT REMOVAL
AC100128
MB990241
MB990767
AG

AC303949
MB990244
(Three)

MB990767
MB990242
MB991354
AF
1. Use the following special tools to push out the
driveshaft from the hub.
•Axle shaft puller (MB990241)
•Puller shaft (MB990242)
•Puller bar (MB990244)
•Puller body (MB991354)
•Front hub and end yoke holder (MB990767)