2006 MITSUBISHI LANCER clock

POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING37-33
Specified sealant: 3M ATD Part No.8661 or
equivalent
2. Secure the threaded portion of the end plug at two places by using a punch.
>>J<< RACK SUPPORT COVER/LOCK
NUT INSTALLATION
1. Position the rack at its centre.
2. Apply specified sealant to the threaded part of the
rack support cover.
Specified sealant:
3M ATD Part No.8661 or equivalent
AC100273
MB990607
MB991621
AJ
3.Use the fo llo wing special to ol to tigh ten the rack
suppor t cover to 2 3
± 2 N⋅m.
•To rque wren ch socket (MB990607 )
•Piston driver (MB9916 21:
4.T u rn the rack suppo rt cover 30° anticlockwise .
5.Use the special tool to hold the r a ck sup port
cove r , and t hen tighten the lock nut to 59
± 10
N
⋅m.
>>K<< T O T A L PINION T O RQUE
ADJUSTMENT
CAUTION
•Be sure there is no ratcheting or catching
when operating the rack towards the shaft.
•
AC100274 AB
MB991006
Measure the total pinion torque through the
whole stroke of the rack.
1. Using special tool preload socket (MB991006),
rotate the pinion shaft at the rate of one rotation in
4 to 6 seconds to check the total pinion torque and
the change in torque.
Standard value:
Total pinion torque: 0.8 − 2.1 N⋅m
[Change in torque: 0.6 N
⋅m or less]
Total pinion torque: 0.7 − 2.1 N⋅m
[Change in torque: 0.6 N
⋅m or less]
CAUTION
When adjusting, set at the highest value of the
standard value range.
NOTE: If the total pinion toque cannot be adjusted
to the standard value within the specified return
angle, check the rack support cover components
and replace any parts if necessary.
2. If the total pinion torque or the change in torque is outside the standard value, move the rack support
cover 0
− 30°, and adjust the pinion torque again.
>>L<< TAB WASHER/TIE ROD
INSTALLATION
ACX01163 AB
After installing the tie rod to the rack, fold tab washer
end (two locations) to tie rod notch.
>>M<< BELLOWS BAND INSTALLATION
ACX01164 AB
W MB991561
Adjusting bolt Stopper
1. Turn the adjusting bolt of special tool boot band
crimping tool (MB991561) to adjust the opening
dimension (W) to the standard value.

POWER STEERING HOSES
POWER STEERING37-40
POWER STEERING HOSES
REMOVAL AND INSTALLATIONM1372005700679
CAUTION
•Before removing the clock spring, refer to GROUP 52B, Service Precautions (P.52B-5) and Air Bag
Module and Clock Spring (P.52B-194). Also, put the front wheels in straight-ahead position. Fail-
ure to do so may damage the SRS clock spring and render the SRS air bag inoperative, which
results serious driver injury.
•
Pre-removal and Post-installation Operation
•Power Steering Fluid Draining and Refilling (Refer to P.37-13). and Bleeding (Refer to P.37-14).
*: Indicates parts which should be initially tightened, and then fully tightened after placing the
vehicle horizontally and loading the full weight of the engine on the vehicle body.

AC304699AB
15 ± 3 N·m
18 ± 2 N·m
167 ± 9 N·m
12 ± 2 N·m
49 ± 10 N·m
12 ± 2 N·m
57 ± 7 N·m*57 ± 7 N·m
3
1
2
9
1310
7 11
12
5 68
12 ± 2 N·m
12 ± 2 N·m
2
9
4
7
8
7
8
7
8
57 ± 7 N·m57 ± 7 N·m
57 ± 7 N·m
12 ± 2 N·m
167 ± 9 N·mCrossmember
12 ± 2 N·m
<1300, 1600>
<2000>
12 ± 2 N·m
Removal steps
1.Oil reservoir
>>C<<2.Suction hose
>>B<<3.Return hose
•Clock spring (Refer to GROUP 52B,
Air Bag Modules and Clock Spring
P.52B-194).
Removal steps (Continued)

Removal steps
1.Oil reservoir
>>C<<2.Suction hose
>>B<<3.Return hose
•Clock spring (Refer to GROUP 52B,
Air Bag Modules and Clock Spring
P.52B-194).
•Centermember (Refer to GROUP 32,
Engine Roll Stopper Centermember
P.32-7).
•Front exhaust pipe (Refer to GROUP
15, Exhaust Pipe and Main Muffler
P.15-10).
4.Steering gear and joint connecting bolt
5.Rear roll stopper connecting bolt
<>6.Eye bolt
7.Gasket
8.Pressure hose assembly
<>9.Return tube
10.O-ring
POWE R STEERING HOSES
POWER S T E E RING37-42
REMOVA L SER V ICE POINT
<> EYE BOLT /RETURN TUBE
REMOV
A L
CAUTION
If the joint cover grommet has been removed,
install it properly as follows.
AC304922AB
A
B
Joint cover
grommet
Steering gear
Align the joint cover grommet notch (arrow A)
with the steering gear lug (arrow B), and then
install the steering joint cover to the steering
gear.
1. Loosen the crossmember mounting bolts and nuts, and lower the crossmember to a position so
that the eye bolts or return tube at the steering
gear side can be removed.
NOTE: In this case, do not remove the crossmem-
ber mounting bolts and nuts.
2. Remove the eye bolts or return tube.
INSTALLATION SERVICE POINTS
>>A<< RETURN HOSE INSTALLATION

AC100277 ABReturn hose
Install the return hose so that the marking is posi-
tioned as shown in the illustration.
>>B<< RETURN HOSE INSTALLATION
AC305132AB
Return hose
Return tubeReturn hose

Install the return hose so that the markings are posi-
tioned as shown in the illustration.
>>C<< SUCTION HOSE INSTALLATION
Install the suction hose (oil pump side) so that the
marking is positioned forward.

TRUNK LID
BODY42-42
3. If there is a difference in height between the side outer panels and the side edges of the trunk lid
panel assembly, check the trunk lid hinges and, if
necessary, replace them
4. If the clearance around the trunk lid panel assembly is not uniform, and the trunk lid can be
locked and unlocked smoothly, make adjustments
to the trunk lid bumpers (refer to
P.42-42) and
trunk lid hinges (Refer to P.42-42).
5. If the locking and unlocking of the trunk lid still is difficult after making the above adjustments,
adjust the trunk lid striker (Refer to
P.42-42).
ADJUSTMENT OF CLEARANCE AROUND
TRUNK LID
M1421008100039
AC202897
Trunk lid panel
assembly
Trunk lid hinge
AB
Loosen the trunk lid p a nel a sse mbly mounting bolt s
and move
the trun k lid p anel assembly to make t he
clea
rance aroun d the t r unk lid u n iform.
TRUNK LID STRIKER ADJUSTMENT
M14210082 0003 6
AC202898
Trunk lid striker
AB
After checking the trunk lid relea s e cable for pro per
routin
g, lo osen the trun k lid striker mo untin g bolt s .
Ch
ange th e position of t he trunk lid st rike r relat i ve to
the trun
k lid la tch a s sembly so tha t trunk lid lockin g
and un
lockin g ef f o rt is corre ct.
TRUNK LID HEIGHT ADJUSTMENT
M14210083 0003 3
AC305144
Section A - A
Trunk lid bumper
Trunk lid panel assembly
A
A
Trunk lid bumper Trunk lid panel assembly
AB
14 mm
T
u rn each trun k lid bumper u n til the he ight shown in
the dra
w ing is reached. If the t r unk lid p a n e l he ight
on one
sid e is dif f erent from that on the oth e r side
(even
a f t e r th e t r un k lid bu mp ers have be en ad ju st ed
to the h
e igh t ind i ca ted in the dra w ing), tu rn the trunk
lid bumper(s)
slight ly to make fine adjustment s to the
trunk lid p
a nel h e ight .
NOTE: Whe n the b u mpe r is new , one full turn o f the
trunk lid bumper ch anges t he height appro x imately 3
mm.
T
u
rn it clockwise to r educe height. T u rn it anti
-
clockwise to increase height.

DASH PANEL
CONFIGURATION DIAGRAMS80-28
DASH PANEL (CONTINUED)
AC502053
C-140C-102
C-103
C-141
C-101
C-132
C-139
C-148
C-130
C-146C-145
Y
4
Connector
symbol
-101
thru
-149
C
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Grey
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
Instrument panel
wiring harness
C-131
C-133
C-147
AB
C-101(4)Hazard warning lamp switch
C-102(4)Clock
C-103(22-GR)J/C (1)
C-104(22-GR)J/C (3)
C-106(7)Instrument panel wiring harness and A/C
wiring harness combination A/C>
C-107(7)Outside /Inside air selection damper
control motor
C-108(2-R)Air bag module (squib) side>
C-109(4)Resistor
C-110(2)Blower motor
C-112(16)Instrument panel wiring harness and front
door wiring harness (RH) combination
C-114(25)Front wiring harness (RH) and instrument
panel wiring har
ness combination
C-116(9-GR*)Instrument panel wiring harness and floor
wiring harness (RH) combination
C-119(13)Instrument panel wiring harness and floor
wiring harness (RH) combination
C-122(35-GR)Engine-A/T-ECU
C-123(26-Y)Engine-ECU
C-124(26-GR)Engine-A/T-ECU
C-125(16-Y)Engine-ECU
C-126(28-GR)Engine-A/T-ECU
C-127(12-Y)Engine-ECU
C-128(30-GR)Engine-A/T-ECU
C-129(22-Y)Engine-ECU
C-130(4)Engine control oxygen sensor (Rear)
C-131(20-Y)SRS-ECU

DASH PANEL
CONFIGURATION DIAGRAMS80-30
DASH PANEL (CONTINUED)
AC301179
Connector
symbol
-201
thru
-227
C
AB
STEERING COLUMN
C-207
C-206 C-201
C-202
C-203C-203
C-204
C-205 Instrument panel
wiring harness
Clock spring
Y
C-201(6)Ignition switch
C-202(7)Key reminder switch
C-203(10)Column switch
C-204(6)Clock spring
C-205(4-Y)Clock spring
C-206(1)Horn switch
C-207(2)Air bag module (squib)
C-208(13)Instrument panel wiring harness and J/B
combination
C-209(14)Instrument panel wiring harness and J/B
combination
C-210(6)Instrument panel wiring harness and J/B
combination
C-211(1-B)Instrument panel wiring harness and J/B
combination
C-212(28)Instrument panel wiring harness and J/B
combination

DASH PANEL
CONFIGURATION DIAGRAMS80-34
DASH PANEL (CONTINUED)
AC502057
Y
16
C-105
C-106
C-143
C-107
C-108
A/C wiring
harness
C-109
C-149
C-110
C-144
C-111
C-113
C-115
C-117
Instrument panel
wiring harness
Control wiring
harness
C-118 C-120
C-121C-128
C-129 C-126
C-127C-124
C-125
C-122
C-123
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Grey
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
3
Connector
symbol
-101
thru
-149
C
Antenna
feeder
cable
AB
C-142
C-101(4)Hazard warning lamp switch
C-102(4)Clock
C-103(22-GR)J/C (1)
C-105(13)J/C (5)
C-106(7)Instrument panel wiring harness and A/C
wiring harness combination A/C>
C-107(7)Outside /Inside air selection damper
control motor
C-108(2-R)Air bag module (squib) side>
C-109(4)Resistor <
C-110(2)Blower motor
C-111(12)Front wiring harness (LH) and control
wiring harness combination
C-113(16)Instrument panel wiring harness and front
door wiring harness (LH) combination
C-115(25)Front wiring harness (LH) and instrument
panel wiring harn
ess combination
C-117(11-B*)Instrument panel wiring harness and floor
wiring harness (LH) combination
C-118(6-L)Instrument panel wiring harness and floor
wiring harness (LH) combination
C-120(13)Instrument panel wiring harness and floor
wiring harness (LH) combination
C-121(3)Front wiring harness (LH) and instrument
panel wiring harness combination
C-122(35-GR)Engine-A/T-ECU
C-123(26-Y)Engine-ECU
C-124(26-GR)Engine-A/T-ECU
C-125(16-Y)Engine-ECU
C-126(28-GR)Engine-A/T-ECU
C-127(12-Y)Engine-ECU
C-128(30-GR)Engine-A/T-ECU
C-129(22-Y)Engine-ECU
C-134(33)J/C (6)
C-135(22-L)Instrument panel wiring harness and
control wiring harness combination

DASH PANEL
CONFIGURATION DIAGRAMS80-36
DASH PANEL (CONTINUED)
AC206572
Connector
symbol
-201
thru
-227
C
AC
STEERING COLUMN
C-207
C-206
C-205
C-204
C-203C-203
C-202
C-201
Instrument panel
wiring harness
Clock spring
Y
C-201(6)Ignition switch
C-202(7)Key reminder switch
C-203(10)Column switch
C-204(6)Clock spring
C-205(4-Y)Clock spring
C-206(1)Horn switch
C-207(2)Air bag module (squib)
C-208(13)Instrument panel wiring harness and J/B
combination
C-209(14)Instrument panel wiring harness and J/B
combination
C-210(6)Instrument panel wiring harness and J/B
combination
C-211(1-B)Instrument panel wiring harness and J/B
combination
C-212(28)Instrument panel wiring harness and J/B
combination