2006 MITSUBISHI LANCER roof

DOOR
BODY42-40

AC304418AB
Section A – ADoor
: Sectional view of clip position
: Sectional view of clip position
7
2
4
5
7
A A
3
Section B – B

Door
4
3
6
BB
Sealant: 3M ATD Part No.8633 or equivalent
1
1
Waterproof film removal steps
•Door trim assembly (Refer to GROUP
52A, Door trim
P.52A-17).
1.Waterproof film
Door inner opening weatherstrip
removal steps

•Scuff plate, centre pillar lower trim
and cowl side trim (Refer to GROUP
52A, Trims
P.52A-13.)
2.Door inner opening weatherstrip
(Body side)
Door outer opening weatherstrip
removal steps

•Rear door check mounting bolt (Door
side) (Refer to
P.42-31.)
3.Retainer weatherstrip
<>>>A<<4.Door outer opening weatherstrip
Door window glass runchannel
removal

5.Door window glass runchannel
Door beltline inner weatherstrip
removal steps

•Rear door trim (Refer to GROUP 52A,
Door trim
P.52A-17.)
•Centre sash upper (Refer to P.42-32.)
6.Door beltline inner weatherstrip
Door beltline moulding removal steps
•Door window glass (Refer to
P.42-32.)
•Stationary glass (Refer to P.42-32.)
7.Door beltline moulding

TAILGATE
BODY42-46
TA I L G AT E
SERVICE SPECIFICATIONSM1421000300288
ItemStandard value
Tailgate handle play (mm)2.3 − 5.9
SEALANTS
M1424000500098
ItemSpecified sealant
Tailgate waterproof film3M ATD Part No.8633 or equivalent
Tailgate hinge3M ATD Part No.8531 Heavy drip check sealer, 3M
ATD Part No.8646 Automotive joint and seam sealer
or equivalent
SPECIAL TOOLM1424000600170
ToolNumberNameUse
MB991223
A
D C
B
AZ
DO NOT USE
MB991223
A: MB9912 19
B: MB991220
C: MB99122 1
D: MB991222
Harness set
A: Te st harn e ss
B: LED harness
C: LED harness
adapt er
D: Probe
Te rminal volt a ge measu r emen t
A: For che cking connector pin
cont act pressure
B: For che cking po we r sup p ly
circuit
C: Fo r checking po we r supp ly
circuit
D: Fo r conn ecting a loca lly
sourced tester
MB992006
MB992 006Extra fine probeCont inuity check an d vo lt age
measurement at
harness wire or
conn
ector

AC305322
Adhesive: 3M ATD Part No.8531 Heavy drip check sealer, 3M ATD Part No.8646 Automotive joint and seam sealer
or equivalent
AB
7
Tailgate assembly removal steps
1.Rear washer hose
2.Tailgate wiring harness
3.Waterproof film
4.Tailgate gas spring
5.Antenna feeder cable
6.Tailgate assembly
7.Tailgate hinge
8.Bumper
•Rear end trim (Refer to GROUP 52A,
Trims
P.52A-13.)
9.Strik er
Tailgate opening weatherstrip removal
4.Tailgate gas spring
>>A<<10.Tailgate opening weatherstrip
TA ILGA TE
BOD Y42-49
INSTALLA T ION SER VICE POINT
>>A<< TA ILGA TE OPENING WEA T HER-
STRIP INSTALLA TION
AC305091
Positioning
mark
AB
Tailgate opening
weatherstrip
Rear bumper end
Tailgate opening
weatherstrip
SECTION A – A A
A
Hatching
Assemble so the t a ilgate o penin g weathe rstrip mark-
ing is at the centre o f the b ody .

TAILGATE
BODY42-50
TAILGATE HANDLE AND LATCH
REMOVAL AND INSTALLATION
M1424001700170
Pre-removal Operation
•Tailgate Handle Play Check (Refer to P.42-47).
Y1518AU
Y1520AU
AC305141
4 5
6
3
3 5
5.0 ± 1.0 N·m
9.0 ± 2.0 N·m
AB
2
1
22 ± 4 N·m
Striker removal steps
•Rear end trim (Refer to GROUP 52A,
Trims
P.52A-13.)
>>A<<1.Strik er
Tailgate handle and lock key cylinder
removal steps

•Lower tailgate trim (Refer to GROUP
52A, Tailgate Trim
P.52A-21.)
•Waterproof film (Refer to P.42-48.)
2.Bolt (earth)
3.Tailgate latch assembly
4.Tailgate lock key cylinder
5.Tailgate handle
Tailgate latch removal steps
•Lower tailgate trim (Refer to GROUP
52A, Tailgate Trim
P.52A-21.)
•Waterproof film (Refer to P.42-48.)
2.Bolt (earth)
3.Tailgate latch assembly
Tailgate lock actuator removal steps
•Lower tailgate trim (Refer to GROUP
52A, Tailgate Trim
P.52A-21.)
•Waterproof film (Refer to P.42-48.)
6.Tailgate lock actuator
INSTALLA T ION SER VICE POINT
>>A<< STRIKER INST ALLA TION
AC305098AB
Striker centre
Striker Latch centre
Latch
+1.5 mm
-1.5 mm
Assemble so the dist ance between the centre of the
striker an
d ce ntre of t he la tch is
±1.5 mm or less.

51-1
GROUP 51
EXTERIOR
CONTENTS
FRONT BUMPER ASSEMBLY . . . . .51-3
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-3
FRONT BUMPER ASSEMBLY . . . . . . . . . . 51-3
REMOVAL AND INSTALLATION . . . . . . . . 51-3
DISASSEMBLY AND REASSEMBLY . . . . . 51-4
REAR BUMPER ASSEMBLY . . . . . .51-6
REMOVAL AND INSTALLATION . . . . . . . . 51-6
DISASSEMBLY AND REASSEMBLY . . . . . 51-7
MOULDINGS . . . . . . . . . . . . . . . . . . .51-8
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . 51-8
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-9
MOULDINGS . . . . . . . . . . . . . . . . . . . . . . . 51-9
REMOVAL AND INSTALLATION . . . . . . . . 51-9
SIDE AIR DAM . . . . . . . . . . . . . . . . . .51-14
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-14
SIDE AIR DAM . . . . . . . . . . . . . . . . . . . . . . 51-14
REMOVAL AND INSTALLATION . . . . . . . . 51-14
GARNISHES . . . . . . . . . . . . . . . . . . .51-16
REMOVAL AND INSTALLATION . . . . . . . . 51-16
DOOR SASH TAPE . . . . . . . . . . . . . .51-17
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . 51-17
DOOR SASH TAPE . . . . . . . . . . . . . . . . . . 51-17
REMOVAL AND INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . 51-17
REMOVAL AND INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . 51-21
REAR SPOILER . . . . . . . . .51-25
REMOVAL AND INSTALLATION . . . . . . . . 51-25
TAILGATE SPOILER . . . . .51-26
REMOVAL AND INSTALLATION . . . . . . . . 51-26
ROOF RAIL . . . . . . . . . . . .51-27
REMOVAL AND INSTALLATION . . . . . . . . 51-27
WINDSHIELD WIPER AND
WASHER. . . . . . . . . . . . . . . . . . . . . . .51-28
GENERAL INFORMATION . . . . . . . . . . . . . 51-28
SERVICE SPECIFICATION . . . . . . . . . . . . 51-28
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . 51-29
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-30
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . 51-30
WINDSHIELD WIPER AND WASHER . . . . 51-31
REMOVAL AND INSTALLATION . . . . . . . . 51-31
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-33
REAR WIPER AND WASHER
. . . . . . . . . . . . . . . . . . . . . .51-35
GENERAL INFORMATION . . . . . . . . . . . . . 51-35
SERVICE SPECIFICATION . . . . . . . . . . . . 51-35
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-36
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . 51-36
REAR WIPER AND WASHER . . . . . . . . . . 51-36
REMOVAL AND INSTALLATION . . . . . . . . 51-36
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-37
Continued on next page

AC304340
1
1
AA
AA
AB
B
B
C
C
C
C
B B
N
N
N
2
N2
4
3
N3
N4
N
6
9
7
N
6N
N
7N
N9



Removal steps
<>>>C<<1.Roof drip moulding
>>B<<2.Front drip moulding clip A
>>B<<3.Front drip moulding clip B
>>B<<4.Front drip moulding clip C
>>B<<5.Rear drip moulding clip
>>A<<6.Drip moulding clip A
>>A<<7.Drip moulding clip B
>>A<<8.Drip moulding clip C
9.Roof drip moulding clip
MO
UL DI N G S
EXTERIOR51-10
REMOVA L SER VICE POINT
<> ROOF DRIP MOULDING REMOV A L
CAUTION
If the moulding has become warped, it should not
be reused.
AC304375MB990449AB
Use special tool window moulding remover
(MB990449) to lever out the moulding.

MOULDINGS
EXTERIOR51-11
INSTALLATION SERVICE POINTS
>>A<< DRIP MOULDING CLIP C/DRIP
MOULDING CLIP B/DRIP MOULDING
CLIP A INSTALLATION
1. The drip moulding clips A, B and C differ according to where they are used, so check the
identification colour before installation.
Applicable locationIdentification colour
Drip moulding clip AYe l l o w
Drip moulding clip BBlue
Drip moulding clip CMilky white
AC003629
Front pillar outer
Portion B
Portion AAD
2. Af ter inst alling the clip to the f r ont pilla r outer in
align m ent with it s portio n A, cu t from portion B.
>>B<< REAR DRIP MOULDING
CLIP/FRONT DRIP MOULDING CLIP
C/FRONT DRIP MOULDING CLIP
B/FRONT DRIP MOULDING CLIP A
INST
ALLA TION
The front drip mou l din g clip s A, B, C an d rear d r ip
moulding
clip dif f er accordin g to where they are
used
, so check th e ide n tification colou r before inst al
-
lation.
Applicable locationIdentification colour
Front drip moulding clip AOrange
Front drip moulding clip BPurple
Front drip moulding clip CBlue
Rear drip moulding clipGrey
>>C<< ROOF DRIP MOULDING
INSTALLA TION
Install the clip s to th e roof d r ip mould i ng before
inst
allin g the moulding to the vehicle body .

ROOF RAIL
EXTERIOR51-27
ROOF RAIL
REMOVAL AND INSTALLATIONM1511016600187
AC303725
1
4
2
3
AB
AAA
B
C
C
B
DD E
F
E
F
AC303828
Section A – A Section B – B Section C – C
Section D – D Section E – E Section F – F
1
4
4
11
4
3
3
4
4
2
4
Claw
Claw
Claw
Claw
Claw
Claw
ClawClaw
Claw
Claw Claw
AB
Removal steps
1.Front roof rail cover
2.Centre roof rail cover
3.Rear roof rail cover
4.Roof rail
Removal steps (Continued)