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Page 289 of 800

WINDOW GLASS
BODY42-17
REAR WINDOW GLASS
REMOVAL AND INSTALLATION
M1422001600111
Pre-removal and Post-installation Operation
•High-mounted Stop Lamp Assembly Removal and Instal-lation (Refer to GROUP 54A,
High-Mounted Stop Lamp
P.54A-84.)
•Rear Pillar Trim and Rear Shelf Trim Removal and Instal-
lation (Refer to GROUP 52A, Trims P.52A-13.)
•Headlining Removal and Installation (Refer to GROUP
52A, Headlining
P.52A-23.)
Y0500AU
Y0502AUY0501AU
Y0564AU
AC006056
1 1
7
7
AB
6
25
4
9
7
3
N
2N
2N
N
4N
N
3N3N
NN
2N
Ceramic line
Mark
Apply the primer and
adhesive along the
fictitious lines (seal line)
between each of
the marks. Section A – A
Section B – B
Seal line
centre
Primer
8N
10N
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent
16 mm
A
A
B
B
Removal steps
•Roof drip moulding (Refer to GROUP
51, Moulding
P.51-9.)
<>>>B<<1.Rear window lower moulding
2.Clip
3.Grommet A
4.Grommet B
5.Grommet C
6.Connecting the harness connector
<>>>A<<7.Rear window glass
>>A<<8.Rear window upper moulding
Removal steps (Continued)
Page 297 of 800
AC304849AB
Dual lock fastener
Flange convex at the tailgate flange
DOOR
BO
D Y42-25
3.Assemble the dua l lo ck faste ner accord ing t o the
st a ndard loca tion of the t a ilgat e flan ge.
4.Assemble the dua l lo ck faste ner to t he qua rter
win dow gla ss relative to the t a ilgate flan ge dua l
lock fastener .
>>B<< TA ILGA TE WINDOW GLASS
INST
ALLA TION
Install the t a ilgat e window g l ass in the same wa y as
for the
windsh i eld inst a lla tion ( R ef er to
P.42-12).
DOOR
SER V ICE SPECIFICA T IONS
M14230003 0009 1
ItemStandard value
Power window operation current (Power supply voltage 14.5 ± 0.5 V, at 25 °C) A5 ± 1
Door outside handle play mmFront door2.3 ± 2.1
Rear door1.3 ± 1.7
Door inside handle play mmFront door10.4 ± 9.6
Rear door10 ± 9.6
SEALANT
M14230005 0009 5
ItemSpecified sealant
Door waterproof film3M ATD Part No.8633 or equivalent
Page 300 of 800

DOOR
BODY42-28
DOOR WINDOW GLASS ADJUSTMENT
M1423001000327
Check that the door glass moves while contacting
the door glass channel when it is raised and lowered
fully. If not, adjust the door window according to the
following procedures.
1. Remove the door trim assembly (Refer to GROUP 52A, Door trim
P.52A-17).
2. Remove the waterproof film (Refer to P.42-39).
3. Loosen the door glass mounting screw via the adjusting hole with the door window glass fully
closed, then lower the window glass a little.
Y0238AUY0239AUAC006112 AB
Adjusting
holeAdjusting
hole
4.Fu lly close the doo r window g l ass aga in an d
tighten the do or gla s s moun ting scre w firmly via
th e adjusting ho le.
GLASS SLIDING MECHANISM CHECK
AND ADJUSTMENT
M14290009 0009 1
If the window glas s automatically st a r t s moving
downwards at the wron
g time while it is be ing raised ,
carry out th
e following adju s tment or re placeme n t
proce
dures.
1. Remo ve the do or trim assembly (Refer to GROUP
52 A, Door trim
P.52A-17).
2.Remove the water p roof film (Re f er to P.42-39).
3.Remove the win dow regulator a sse mbly from the
do or windo w glass, a nd the n raise and lower th e
door windo w glass b y han d t o che ck the op erat ion
fo rce.
NOTE: Insert a cushion or similar object t o pre-
vent da mage to the gla ss if it shou ld h app en t o f a ll
do
wn .
AC003777
Runchannel Door
sash
Lower
sash
AB
4. If the do or windo w g l ass do es no t move up and
d o wn smoothly , ch eck or rep a ir the followin g
po i n t s .
•Check the inst a lla tion condition of the runch a n-
nel.
•Repa ir a n y twisting in the do or sash.
•Check the inst allation condit i on of the lo we r sash
or th
e ce ntre sash.
NOTE: The lower sa sh canno t normally be
a
d
juste
d , bu t it ma y be po ssible to ad just th e sa sh
sp
an sligh t ly within the ran ge allowed b y manu
-
facturing tolerances by pu shing the lower sash
o
u twards wh ile r e -inst a lling it .
5.If rep a ir or a d justme nt is not po ssible , repla c e th e
d oor assembly .
POWER WINDOW OPERA T ING CURRENT
CHECK
M142900 1 1 0018 4
AC006115AB
1.Remove the po we r window fu se a nd co nnect an
a mme ter as sho w n in th e illustration .
2.Wh en the power win dow switch is presse d to the
“UP” position, a large amou nt of current flows at
th e time the window st a r t s to close and whe n it is
fu lly closed , so measure th e oper ation curren t in
th e int e rval between these two point s.
St andard va lue (A): 5 ± 1A (Power suppl y
volt
age
14.5
± 0 . 5V , 25°C)
Page 302 of 800
DOOR
BODY42-30
DOOR INSIDE HANDLE PLAY
ADJUSTMENT
M1423001500292
AC006114Y0705AUAB
AA
BSection A – A
1.
Check t hat the door insi de ha ndle play is within
th e st and ard va lue ra nge.
St andard va lue (B):
Fron t door: 10. 4 ± 9.6 mm
Rear door: 10 ± 9.6 mm
2.If the do or inside handle play is ou t s ide the
st a ndard valu e rang e.
3. Remo ve the d oor trim a ssembly (Refer to GROUP
5 2 A, Door trim
P.52A-17).
4.Remove the wate rproof film (Re f er to P.42-39).
AC100404
AB
Clip
Inner cable
Outer cable end
Inside handle rod Door inside handle
5.
Adjust the do or inside handle play wit h the o u ter
cable end conne cting the door inside han dle a nd
inside lo ck cable.
Page 305 of 800
Page 308 of 800

DOOR
BODY42-36
DOOR HANDLE AND LATCH
REMOVAL AND INSTALLATION
M1423004600328
Pre-removal Operation
•Door Trim Removal (Refer to GROUP 52A, Door trim P.52A-17.)
Post-installation Operation
•Door Inside Handle Play Check (Refer to P.42-30.)
•Door Outside Handle Play Check (Refer to P.42-29.)
•Door Trim Installation (Refer to GROUP 52A, Door trim
P.52A-17.)
AC305110
5
5.0 ± 1.0 N·m
1
4
9
2
AB
4 5
2
3
8 7
5.0 ± 1.0 N·m
1
6
9
NN
89.0 ± 2.0 N·m 9.0 ± 2.0 N·m
Door handle and door latch assembly
removal steps
>>C<<1.Door inside handle
•Waterproof film (Refer to P.42-39.)
2.Door outside handle
3.Door lock key cylinder
>>B<<4.Lower sash
5.Door latch assembly
6.Inside lock cable (Front door)
7.Inside lock rod (Rear door)
8.Inside handle rod
Door check removal steps
•Waterproof film (Refer to P.42-39.)
>>A<<9.Door check
INST
ALLA T ION SER VICE POINTS
>>A<< DOOR CHECK INST ALLA TION
ACX00541
Identification mark
AB
Install the d oor check so that th e ide n tification mark
faces upward
s .
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