2006 MITSUBISHI COLT fuel pressure

IGNITION TIMING AND DISTRIBUTION CONTROL
MULTIPOINT FUEL INJECTION (MPI) <4G1>13B-9
IGNITION TIMING AND DISTRIBUTION CONTROL
M2132005000761
This control system is basically the same as that of
the 4G1-Non-Turbo engine used in the COLT.
System Configuration Diagram
AK402031
Ignition switch-IG
Ignition
coil Battery
Spark plug
Cylinder No. 1 2 3 4
Air flow sensor
Intake air temperature sensor
Barometric pressure sensor
Engine coolant temperature
sensor
Camshaft position sensor
Crank angle sensor
Detonation sensor
Ignition switch-ST
Clutch switch
Engine-
ECU
AH

FUEL PRESSURE CONTROL
MULTIPOINT FUEL INJECTION (MPI) <4G1>13B-10
FUEL PRESSURE CONTROL
M2132020000069
Normally, the negative pressure in the intake mani-
fold acts upon the fuel pressure regulator to maintain
the fuel pressure at a constant level with regard to
the pressure inside the intake manifold, causing the
amount of fuel injected to be controlled proportion to
the injector drive time. However, if the engine is
started while the engine coolant temperature and the
intake air temperature are high, the engine-ECU makes current flow to the fuel pressure control sole
-
noid valve to activate the fuel pressure regulator by
means of atmospheric pressure. Because of this, the
generation of fuel vapour due to the high fuel pres
-
sure and high temperature is avoided, and the idling
stability immediately after restarting the engine at
high temperature is maintained.
AK402663
To fuel
tank
From
fuel
pump
Fuel pressure
regulator
Fuel pressure
control solenoid
AB
Engine control
relay
Engine coolant temperature
sensorIntake air temperature
sensor
Engine-ECU
Battery

WASTE GATE CONTROL
MULTIPOINT FUEL INJECTION (MPI) <4G1>13B-11
WASTE GATE CONTROL
M2132013000078
Turbo pressure used in the waste gate actuator is
controlled by duty control of the waste gate solenoid
valve. As a result, turbo pressure corresponding to
driving conditions can be obtained.
AK402657
Waste gate
solenoid valveWaste gate
actuator
Battery Engine-ECU Crank angle sensor
Engine
control relay
Air flow sensor
Air by-pass valve
Air
inlet Intercooler
Turbocharger
AB
AK305437
Solenoid
On SolenoidSpring set pressure
Set pressure Actual turbo
pressure (kPa)
Turbo pressure acting on waste
gate actuator (kPa)
OFFAB
The eng
ine-ECU turns the power tran sistor ON and,
whe
n normal curren t (duty 100% ) flows in th e waste
gate solen
o id valve coil, the waste gat e solenoid valve do es n o t ope n if tu rbo pre ssu re does not rise
above the set pre s sure of th e waste gate actua t or
spring since some of the turb o pressure used in th e
wa ste g a te actuato r leaks o u t.
On the ot
her hand, when current do es not flow in the
wa
ste g a te soleno id valve co il (d uty 0 % ), the wa ste
gate valve ope
ns if turbo pressure rise to the set
pressure o
f the waste gat e act uator sprin g since no
pressure leaks out
.
Conseq uently , by u s in g duty co ntrol for the waste
g
a te solen o id valve, turbo pressu re can b e con t ro lled
in a range
f r om 0% to 1 00% duty . Th is du ty co ntrol is
performed in cycles of
approximately 60ms.

DIAGNOSIS SYSTEM
MULTIPOINT FUEL INJECTION (MPI) <4G1>13B-14
DIAGNOSIS SYSTEM
M2132009000893
Engine-ECU has been provided with the following
functions for easier system inspection.FREEZE-FRAME DATA
When the engine-ECU detects a problem and stores
the resulting diagnosis code, the engine condition at
that time is also memorized. The M.U.T.-III can then
be used to analyze this data in order to increase the
effectiveness of troubleshooting. The freeze-frame
data display items are given below.
Item No.DataUnit
12Air flow sensorg/sec
13Intake air temperature sensor°C
21Engine coolant temperature sensor°C
22Crank angle sensorr/min
24Vehicle speed signalkm/h
44Ignition advancedeg
79Throttle position sensor (main)mV
81Long-term fuel compensation%
82Short-term fuel compensation%
87Calculated load value%
88Fuel control conditionOpen loopOL
Closed loopCL
Open loop owing to drive conditionOL-DRV
Open loop owing to system malfunctionOL-SYS
89Fuel control condition−
DIAGNOSIS CODE
The diagnosis and engine warning lamp items are
given in the table below.
Code No.Diagnosis itemMain diagnosis contentsEngine
warning lamp
P0011Variable valve timing systemAbnormal oil passage in variable
valve timing system−
P0090Fuel pressure control solenoid
valve systemOpen circuit or short-circuit in
solenoid valve-related circuitON
P0100Air flow sensor systemOpen circuit or short-circuit in
valve-related circuitsON
P0105Barometric pressure sensor
systemOpen circuit or short-circuit in
sensor-related circuitsON
P0110Intake air temperature sensor
systemOpen circuit or short-circuit in
sensor-related circuitsON
P0115Engine coolant temperature sensor
systemOpen circuit or short-circuit in
sensor-related circuitsON
P0122Throttle position sensor (main)
circuit low inputOpen circuit or short-circuit in
sensor-related circuitsON

DIAGNOSIS SYSTEM
MULTIPOINT FUEL INJECTION (MPI) <4G1>13B-17
DATA LIST FUNCTION
The data list items are given in the table below
P2122Accelerator pedal position sensor
(main) circuit low inputOpen circuit or short-circuit in
sensor-related circuitsON
P2123Accelerator pedal position sensor
(main) circuit high inputOpen circuit in sensor-related
circuitsON
P2127Accelerator pedal position sensor
(sub) circuit low inputOpen circuit or short-circuit in
sensor-related circuitsON
P2128Accelerator pedal position sensor
(sub) circuit high inputOpen circuit in sensor-related
circuitsON
P2135Throttle position sensor (main and
sub) range/performance problemAbnormal sensor outputON
P2138Accelerator pedal position sensor
(main and sub) range/performance
problemAbnormal sensor outputON
U1073Bus offAbnormality in CAN bus line−
U1102ASC-ECU time-outAbnormality in CAN bus line−
U1106EPS-ECU time-outAbnormality in CAN bus line−
U1108Combination meter time-outAbnormality in CAN bus line−
U 111 0A/C-ECU time-outAbnormality in CAN bus line−
Code No. Diagnosis item Main diagnosis contents Engine
warning lamp
Item No.Inspection itemUnit
11Oxygen sensormV
12Air flow sensorg/s
13Intake air temperature sensor°C
14Throttle position sensor (sub)mV
16Power supply voltageV
18Cranking signal (ignition switch-ST)ON/OFF
21Engine coolant temperature sensor°C
22Crank angle sensorr/min
25Barometric pressure sensorkPa
29Inhibitor switchP or N/D, 2, L, or R
37Volumetric efficiency%
41Injectorsms
44Ignition advance°BTDC
49A/C relayON/OFF
67Stop lamp switchON/OFF
77Accelerator pedal position sensor (sub)mV
78Accelerator pedal position sensor (main)mV
79Throttle position sensor (main)mV
7EVariable valve timing phase angle°CA

TECHNICAL FEATURES
GENERAL00-28
ENVIRONMENTAL PROTECTION
M2000027000279
Mitsubishi has given careful consideration to protec-
tion of natural resources and the environment in the
vehicle. Environmentally friendly features are shown
below.
IMPROVEMENT ON RECYCLING EFFICIENCY
ClassificationMain Components
Components made
of recycled
materialsChip materials produced during manufacturing process has been reused as the
following components: Door inside handle, bu mper, radiator grille, instrument panel,
door trims, or floor padding.
Waste materials produced by other i ndustries have been reused as the following
components: Engine oil level gauge, air filter casing, and sound absorbing materials
for dash panel
Components made
of materials which
can be easily
recycledThermoplastic resin has been utilised as the following components: Inside door
handle, bumper, radiator grille, instrument panel, door trim
Thermoplastic resin has been utilised as t he following components: Vacuum hose for
engine control, air intake hose, hood weather strip, tailgate opening weather strip
REDUCTION OF MATERIAL BURDEN ON ENVIRONMENT
ItemMain Components
Elimination of
environmental
burden materialsLead-free materials have been utilised as the following components: Radiator, fuel
tank, power steering oil pressure hose, el ectrodeposition paint for body, glass ceramic
print, heater core, battery terminals, wiring harness
Non-asbestos material has been used for engine gaskets.
PVC(polyvinyl chloride)-free materials ha ve been used for the waterproofing film.
Prevention of
ozone depletionAir conditioner filled with new refrigerant (HFC 134a) has been installed.
Prevention of air
pollutionEmployment of a metal cylinder head gasket reduces the volume of incomplete
combustion generated between the cylinder block and cylinder head, and suppresses
the level of unburned hydrocarbon (HC).
SERVICEABILITY AND RELIABILITY
M2000028000528
MULTI USE TESTER-III (M.U.T.-III) SUB
ASSEMBLY
Comprehensive improvements have been made to
the M.U.T.-II, a tester for diagnosing problems with
the electronic control system. For easier servicing,
the newly developed M.U.T.-III has greatly improved
functions and is much easier to use. The M.U.T.-III
expands the functions of the M.U.T.-II in the following
ways:
1.CAN* bus diagnosis
•Auto diagnosis function for the CAN commu-
nications bus line is added.
NOTE: *CAN: Controller Area Network (for further
details, refer to GROUP 54C
P.54C-2).

GENERAL INFORMATION
FUEL SUPPLY13C-2
GENERAL INFORMATION
M2134000100639
The fuel system consists of the following compo-
nents:
•Fuel injector
•Fuel delivery pipe
•Fuel pressure regulator <4G1>
•Fuel vapour canister
•Fuel tank
•Fuel tank pump and gauge assembly
SPECIFICATIONS
ItemSpecification
Fuel tank capacity L45
Fuel pump typeElectric
Fuel pump pressure regulator control pressure kPa <4A9>324
Fuel pressure regulator control pressure kPa <4G1>294
Fuel injectorTy p eElector-magnetic
Quantity4
Evaporative emission control systemFuel vapour canister

GENERAL INFORMATION
FUEL SUPPLY13C-3
CONSTRUCTION DIAGRAM
AC403658AC
<4A9>
Fuel vapour canister
Fuel delivery pipe
Fuel injector Fuel tank
Fuel tank pump and
gauge assembly
AC601428AB
<4G1>
Fuel injector
Fuel tank
Fuel tank pump and
gauge assembly
Fuel vapour canister
Fuel delivery pipe
Fuel pressure
regulator
This fuel system is designed with considerat ion fo r
globa
l environ ment protection to ensure safety at a
collision,
reduce weigh t, and imp r ove re lia bility a nd
quality
. This system h a s th e following feature s :
•The intern al struct ure of t he fue l va pour canister
has bee
n improve d to re duce emission o f the
va
pour g a s into the air .
•The use of the fuel re turn less system, in wh ich
the
fuel pump pressure re gula t or is incorpora t ed
in
the fu el t ank pump and gauge assemb ly ,
allows t
he fue l return pipe and h o se to be d i scon
-
tinued, and red u ces weigh t. <4A9>
•In or der to ensu r e saf e ty a t a collision, the fuel
syst
em comp onent s such as the fue l line ho se
and
the fu el vapour canister in the engine com
-
pa rt men t were placed o n t he t r ansmissio n sid e to
avoid
interfe r ence with surroun ding componen t s .