2006 MERCEDES-BENZ ML500 engine

464 Practical hintsBattery
Disconnecting, removing, reinstalling and reconnecting the battery
Warning!
G
Failure to follow these instructions can re-
sult in severe injury or death.
Observe all safety instructions and precau-
tions when handling automotive batteries
(page 462).
Never lean over batteries while connecting,
you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking etc.
!Never loosen or detach battery termi-
nal clamps while the engine is running
or the SmartKey is in the starter switch.
Otherwise the alternator and other
electronic components could be se-
verely damaged.
Have the battery checked regularly by
an authorized Mercedes-Benz Light
Truck Center.
Refer to Maintenance Booklet for main-
tenance intervals or contact your au-
thorized Mercedes-Benz Light Truck
Center for further information.Warning!
G
Do not place metal objects on the battery as
this could result in a short circuit.
Use leak-proof battery only to avoid the risk
of acid burns in the event of an accident.
Warning!
G
Disconnecting, removing, reinstalling and
reconnecting the battery is a complicated
and technically demanding procedure that
also requires safety precautions to avoid the
r i s k o f i n j u r y . W e s t r o n g l y r e c o m m e n d t h a t i t
be performed by a qualified technician only.
Please read the instructions fully before
beginning operation and only undertake it if
you feel fully capable of performing all of the
tasks involved as described in these instruc-
tions. Observe all safety instructions and
precautions when handling automotive bat-
teries (
page 462). Performing the tasks
involved incorrectly can cause damage to
the vehicle and impair the operating safety
o f t h e v e h i c l e , a n d / o r c a u s e s e v e r e i n j u r y t o
you or others.

465 Practical hints
Battery
Step 1 (Disconnecting)

Turn off the engine and leave the igni-
tion switched on (
page 34).

Depress parking brake firmly and set
automatic transmission to positionP.

Turn off all electrical consumers.

Read and observe safety instructions
and precautions (
page 462).

Move the front passenger seat to the
most forward position (
page 39).
Step 2 (Disconnecting)
1Battery cover

Enter the rear passenger compartment
and remove main battery cover1.Step 3 (Disconnecting)
2Perforated floor carpet

Cut the floor carpet2 along the
dotted white line (see illustration) until
you reach the perforated part. Start
cutting at the point indicated by the
arrows. Cut carpet using a sharp object
(knife etc.).

Enter the front passenger compart-
ment.

Move the front passenger seat to the
most rearward position (
page 39).
iWith a disconnected battery you will no
longer be able to turn the SmartKey in
the starter switch and pressing the
KEYLESS-GO* start/stop button will
have no effect.iIf your battery is discharged, the vehi-
cle must be jump started (
page 470)
using the jump start contacts in the
engine compartment, or an accessory
battery charge unit* approved by
Mercedes-Benz must be connected
using the jump start contacts in the
engine compartment (see separate
instructions for the accessory battery
charge unit*) before any of the follow-
ing steps can be performed. If the
battery cannot be jumped or charged,
please contact an authorized
Mercedes-Benz Light Truck Center.


466 Practical hintsBattery2Perforated floor carpet, unfolded
Fold the floor carpet piece2 in
direction of the arrow.

Move the front passenger seat to the
most forward and upward position
again (
page 39).

Switch off the ignition (
page 34).

Remove SmartKey from starter switch.
Vehicles with KEYLESS-GO*:
Make sure the vehicle’s on-board
electronics have status0 (Turn off
the engine or all electrical systems
using the KEYLESS-GO start/stop
button. Open the driver’s door. With
the driver’s door open, the vehicle’s
on-board electronics have status0,
same as with the SmartKey
removed from the starter switch).

Enter the rear passenger compartment
again.Step 4 (Disconnecting)
3Air channel
4Clip

Remove clip4.

Remove air channel3 by pulling it out
in direction of arrow.


469 Practical hints
Battery

Connect the positive lead and fasten its
cover (
page 467).

Connect the negative lead.
Charging the battery
If the battery is discharged, the battery can
be charged using the jump-start contacts
located in the engine compartment
(page 471).

Charge the battery in accordance with
the instructions of the battery charger
manufacturer.
Batteries contain materials that can harm
the environment if disposed of improperly.
Large 12 volt storage batteries contain
lead. Recycling of batteries is the preferred
method of disposal. Many states require
sellers of batteries to accept old batteries
for recycling.
!NEVER invert the terminal connections!iThe following procedures must be car-
ried out following any interruption of
battery power (e.g. due to reconnec-
tion):

Set the clock (
page 165)
(see Modular COMAND system
operator’s manual).


Resynchronize the power windows
(page 232).


Resynchronize the power tilt/slid-
ing sunroof* (
page 237).
Warning!
G
Never charge a battery while still installed in
the vehicle unless the accessory battery
charge unit approved by Mercedes-Benz is
being used. Gases may escape during charg-
ing and cause explosions that may result in
paint damage, corrosion or personal injury.
An accessory battery charge unit specially
adapted for Mercedes-Benz vehicles and
tested and approved by Mercedes-Benz is
available, permitting the charging of the
battery in its installed position. Contact an
authorized Mercedes-Benz Light Truck
Center for information and availability.
Charge battery in accordance with the
separate instructions for the accessory
battery charger.

470 Practical hintsJump starting
If the battery is discharged, the engine can
be started with jumper cables and the bat-
tery of another vehicle. Observe the follow-
ing:

Jump starting should only be performed
using the jump-start contacts located
in the engine compartment.


Jump starting should only be performed
when the engine and catalytic convert-
er are cold.


Do not start the engine if the battery is
frozen. Let the battery thaw out first.


Only jump start from batteries with the
same voltage rating (12 V). Jump start-
ing with a more powerful battery could
damage the vehicle’s electrical system,
which will not be covered by the
Mercedes-Benz Limited Warranty.


Only use jumper cables with sufficient
cross-section and insulated terminal
clamps.


Always make sure the jumper cables
are not on or near pulleys, fans or other
parts that move when the engine is
started or running.
Warning!
G
Failure to follow these directions will cause
damage to the electronic components, and
can lead to a battery explosion and severe
injury or death.
Never lean over batteries while connecting
or jump starting, you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water, and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and very explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking, etc.
Attempting to jump start a frozen battery
can result in it exploding, causing personal
injury.
Read all instructions before proceeding.
!Avoid repeated and lengthy starting at-
tempts.
Do not attempt to start the engine us-
ing a battery quick charge unit.
If the engine does not run after several
unsuccessful starting attempts, have it
checked at the nearest authorized
Mercedes-Benz Light Truck Center.
Excessive unburned fuel generated by
repeated failed starting attempts may
damage the catalytic converter.
Make sure the jumper cables do not
have loose or missing insulation.
Make sure the cable clamps do not
touch any other metal part while the
other end is still attached to a battery.

471 Practical hints
Jump starting
The jump-start contacts are located in the
engine compartment.
Make sure the two vehicles do not
touch.

Turn off all electrical consumers.

Apply parking brake.

Shift gear selector lever to positionP.1Negative (-) terminal
2Cover of Positive (+) terminal

Open cover2 of the positive terminal
of both vehicles.

Connect positive terminal2 and the
positive terminal of the charged battery
with the jumper cable. Clamp cable to
charged battery first.

Start engine of the vehicle with the
charged battery and run at idle speed.

Connect negative terminals1 and the
negative terminal of the charged
battery with the jumper cable. Clamp
cable to charged battery first.

Start the engine of the disabled vehi-
cle.
Now you can again turn on the electrical
consumers. Do not turn on the lights under
any circumstances.

Remove the jumper cables first from
the negative terminals on each battery
and then from the positive terminals on
each battery.
Now you can turn on the lights.

Have the battery checked at the near-
est authorized Mercedes-Benz Light
Truck Center.
Warning!
G
Keep flames or sparks away from battery.
Do not smoke.
Observe all safety instructions and precau-
tions when handling automotive batteries
(page 462).!Never invert the terminal connections!
iThe message
Undervoltage - Switch
off consumers may appear in the
instrument cluster. It will disappear as
soon as the battery is sufficiently
charged.
!Do not tow-start the vehicle.

472 Practical hintsTowing the vehicleMercedes-Benz recommends that the
vehicle be transported with all wheels off
the ground using flatbed or appropriate
wheel lift/dolly equipment. This method is
preferable to other types of towing.When circumstances do not permit the
recommended towing methods, the
vehicle may be towed with all wheels on
the ground only so far as necessary to have
the vehicle moved to a safe location where
the recommended towing methods can be
employed.
!Use flatbed or wheel lift/dolly equip-
ment, with SmartKey in starter switch
turned to position0.
Do not tow with sling-type equipment.
Towing with sling-type equipment over
bumpy roads will damage radiator and
supports.
To prevent damage during transport,
do not tie down vehicle by its chassis or
suspension parts. Use the towing eyes.
Switch off the ESP
® (page 97),
tow-away alarm (
page 102) and the
automatic central locking
(
page 125).
Do not tow-start the vehicle.
!Do not tow with one axle raised. Doing
so could damage the transfer case,
which is not covered by the
Mercedes-Benz Limited Warranty.
All wheels must be on or off the ground.
Observe instructions for towing the ve-
hicle with all wheels on the ground.!When towing the vehicle with all wheels
on the ground, the gear selector lever
must be in positionN and the
SmartKey must be in starter switch
position2.
When towing the vehicle with all wheels
on the ground, the vehicle may be
towed only for distances up to 30 miles
(50 km) and at a speed not to exceed
30 mph (50 km/h).
If the vehicle is towed with the front
axle raised (observe instructions re-
garding flexible drive shaft), the engine
must be shut off (SmartKey in starter
switch position1). Otherwise, the
4-ETS may become engaged which may
cause loss of towing control.
Keep in mind that it is important for the
SmartKey to be in the respective start-
er switch positions as described above.
As soon as the SmartKey is removed
from the starter switch, the automatic
transmission will shift to park
positionP.

473 Practical hints
Towing the vehicle
!
To be certain to avoid additional dam-
age to the vehicle powertrain, however
you should observe the following:

With damage to the front axle

raise front axle


remove flexible drive shaft be-
tween rear axle and transfer
case


With damage to the rear axle

raise rear axle


tow vehicle with wheel lift or
dolly placed under front wheels


With damage to the transfer case

remove flexible drive shaft to
the drive axles
Warning!
G
If circumstances require towing the vehicle
with all wheels on the ground, always tow
with a tow bar if:

the engine will not run


there is a malfunction in the power sup-
ply or in the vehicle’s electrical system
as that will be necessary to adequately con-
trol the towed vehicle.
Prior to towing the vehicle with all wheels on
the ground, make sure the SmartKey is in
starter switch position2.
If the SmartKey is left in starter switch
position0 for an extended period of time, it
can no longer be turned in the switch. In this
case, the steering is locked. To unlock, re-
move SmartKey from starter switch and re-
insert.
Warning!
G
With the engine not running, there is no
power assistance for the brake and steering
systems. In this case, it is important to keep
in mind that a considerably higher degree of
effort is necessary to brake and steer the
vehicle. Adapt your driving accordingly.iTo signal turns while being towed with
hazard warning flasher in use, turn
SmartKey in starter switch to
position2 and activate combination
switch for left or right turn signal in usu-
al manner – only the selected turn sig-
nal will operate.
Upon canceling the turn signal, the
hazard warning flasher will operate
again.