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The cap should be inspected and cleaned if there is any
accumulation of foreign material on the sealing surfaces.
WARNING!
The warning words DO NOT OPEN HOT on the
cooling system pressure cap are a safety precaution.
Never add antifreeze/coolant when the engine is
overheated. Do not loosen or remove the cap to cool
an overheated engine. Heat causes pressure to build
up in the cooling system. To prevent scalding or
injury, do not remove the pressure cap while the
system is hot or under pressure.
Disposal of Used Engine Coolant
Used Hybrid Organic Additive Technology (HOAT)
antifreeze/coolant is a regulated substance requiring
proper disposal. Check with your local authorities to
determine the disposal rules for your community. To prevent ingestion by animals or children, do not store
HOAT antifreeze/coolant in open containers, or allow it
to remain in puddles on the ground. If ingested by a
child, contact a physician immediately. Clean up ground
spills immediately.
Engine Coolant Level
The coolant recovery bottle provides a quick visual
method for determining that the antifreeze/coolant level
is adequate. With the engine idling, and warm to normal
operating temperature, the level of the antifreeze/coolant
should be between the ranges indicated on the bottle.
The radiator normally remains completely full, so there is
no need to remove the radiator cap unless checking for
antifreeze/coolant freeze point or replacing coolant. Ad-
vise your service attendant of this. As long as the engine
operating temperature is satisfactory, the coolant bottle
need only be checked once a month.
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ONLY the correct type thermostat. Other designs may
result in unsatisfactory cooling performance, poor gas
mileage, and increased emissions.
Hoses and Vacuum/Vapor Harnesses
Inspect surfaces of hoses and nylon tubing for evidence
of heat and mechanical damage. Hard or soft spots,
brittle rubber, cracking, tears, cuts, abrasions, and exces-
sive swelling indicate deterioration of the rubber.
Pay particular attention to the hoses nearest to high heat
sources such as the exhaust manifold. Inspect hose rout-
ing to be sure hoses do not touch any heat source or
moving component that may cause heat damage or
mechanical wear.
Insure nylon tubing in these areas has not melted or
collapsed. Inspect all hose connections such as clamps
and couplings to make sure they are secure and no leaks are present. Components should be replaced immedi-
ately if there is any evidence of degradation that could
cause failure.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the appropriate “Maintenance Schedule” in
Section 8 for suggested service intervals.
WARNING!
Riding the brakes can lead to brake failure and
possibly an accident. Driving with your foot resting
or riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. You wouldn’t have your full
braking capacity in an emergency.
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Brake and Power Steering System Hoses
When servicing the vehicle for scheduled maintenance,
inspect surface of hoses for evidence of heat and me-
chanical damage. Hard and brittle rubber, cracking, tears,
cuts, abrasion, and excessive swelling suggest deteriora-
tion of the rubber. Particular attention should be made to
examining those hose surfaces nearest to high heat
sources, such as the exhaust manifold.
Inspect all hose clamps and couplings to make sure they
are secure and no leaks are present.
NOTE: Often fluids such as oil, power steering fluid,
and brake fluid are used during assembly plant opera-
tions to ease the assembly of hoses to couplings. There-
fore, oil wetness at the hose-coupling area is not neces-
sarily an indication of leakage. Actual dripping of hot
fluid when systems are under pressure (during vehicle
operation) should be noted before hose is replaced based
on leakage. NOTE:
Inspection of brake hoses should be done when-
ever the brake system is serviced and every engine oil
change.
WARNING!
Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any signs of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
Brake Master Cylinder
The fluid level in the master cylinder should be checked
when performing under hood services, or immediately if
the “Brake Warning Light” shows system failure.
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Adding Fluid
Add lubricant only at the fill hole and only to the level
specified above.
Selection of Lubricant
Use only manufacturer’s recommended fluid, refer to
Fluids, Lubricants, and Genuine Parts for correct fluid
type.
Maintenance After Off-Pavement Driving
After extended operation in mud, sand or water, or
similar dirty conditions, have your brake drums, brake
linings, and axle joints inspected and cleaned as soon as
possible. This will prevent any abrasive material from
causing excessive wear or unpredictable braking action.
Following off-pavement usage, completely inspect the
underbody of your vehicle. Check tires, body structure,
steering, suspension and exhaust system for damage.
Check threaded fasteners for looseness, particularly on the chassis, drivetrain components, steering and suspen-
sion. Retighten, if required, to torque values specified in
the Service Manual. Also check for accumulations of
vegetation or brush that could become a fire hazard, or
conceal damage to fuel lines, brake hoses, axle pinion
seals, and propeller shafts.
CAUTION!
Under frequent heavy-duty driving conditions,
change all lubricants and lubricate body compo-
nents, all driveline joints and steering linkage more
often than in normal service to prevent excessive
wear.
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Cavity Fuse Description
R31 Half ISO Relay Wiper On/Off
R32 Half ISO Relay Wiper Hi/Lo
R33 Full ISO Relay H. Blower
R34 Full ISO Relay Rad. Fan Hi
R35 Half ISO Relay A/C Clutch
R36 Half ISO Relay Viscous Heat
R37 Open
R38 Open
R39 Full ISO Relay ASD
R40 Full ISO Relay Rad. Fan LoVEHICLE STORAGE
If you are leaving your vehicle dormant for more than 21
days you may want to take steps to protect your battery.
You may:
•Remove Cartridge fuse #15 in the Power Distribution
Center labeled Ignition-Off Draw (IOD).
•Store the removed IOD fuse in the Power Distribution
Center location #11 labeled “IOD Storage.”
•Or, disconnect the negative cable from the battery.
•Anytime you store your vehicle, or keep it out of
service (i.e. vacation) for two weeks or more, run the
air conditioning system at idle for about five minutes
in the fresh air and high blower setting. This will
insure adequate system lubrication to minimize the
possibility of compressor damage when the system is
started again.
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FLUIDS, LUBRICANTS, AND GENUINE PARTS
Engine
Component Fluid, Lubricant, or Genuine Part
Engine Coolant Mopar Antifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Organic Ad-
ditive Technology)
Engine Oil (3.7L Engines) Use API Certified SAE 5W-30 Engine Oil, meeting the requirements of DaimlerChrysler Material Standard MS-6395.
Engine Oil (2.8L Diesel En-
gines) Use SAE 0W-40 Synthetic Engine Oil that meets API Categories SM/CF, and the re-
quirements of DaimlerChrysler Material Standard MS-10725. If SAE 0W-40 is not avail-
able, SAE 5W-40 Synthetic Engine Oil is acceptable.
Oil Filter (3.7L Engine) Mopar Oil Filter (P/N 4781452AA or 4781452BB)
Oil Filter (2.8L Diesel Engine) Mopar Oil Filter (P/N 5003558AA)
Spark Plugs Refer to the Vehicle Emission Control Information label in the engine compartment.
Fuel Selection (Gasoline En-
gines Only) 87 Octane (89 Octane should be used for trailer towing purposes - 3.7L Only).
Fuel Selection (Diesel Engines
Only) Use good quality diesel fuel from a reputable supplier. For most year-round service,
No. 2 diesel fuel meeting ASTM specification D-975 will provide good performance.
This vehicle is fully compatible with biodiesel blends up to 5% biodiesel meeting
ASTM specification D-975.
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EMISSION CONTROL SYSTEM MAINTENANCE
The “Scheduled” maintenance services, listed inbold
type must be done at the times or mileages specified to
assure the continued proper functioning of the emission
control system. These, and all other maintenance services
included in this manual, should be done to provide best
vehicle performance and reliability. More frequent main-
tenance may be needed for vehicles in severe operating
conditions such as dusty areas and very short trip
driving.
Inspection and service also should be done any time a
malfunction is suspected.
NOTE: Maintenance, replacement, or repair of the emis-
sion control devices and systems on your vehicle may be
performed by any automotive repair establishment or
individual using any automotive part which has been
certified pursuant to U.S. EPA or, in the State of Califor-
nia, California Air Resources Board regulations.
MAINTENANCE SCHEDULES — GASOLINE
ENGINES
There are two maintenance schedules that show the
required service for your vehicle.
First is Schedule B. It is for vehicles that are operated
under the conditions that are listed below and at the
beginning of the schedule.
•Day or night temperatures are below 32°F (0°C).
•Stop and go driving.
•Extensive engine idling.
•Driving in dusty conditions.
•Short trips of less than 10 miles (16.2 km).
•More than 50% of your driving is at sustained high
speeds during hot weather, above 90°F (32°C).
•Trailer towing.
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•Heavy loading.
•Taxi, police, or delivery service (commercial service).
•Off-road or desert driving.
•If equipped for and operated with E-85 (ethanol)
fuel.
NOTE: IfANY of these apply to you then change your
engine oil every 3,000 miles (5 000 km) or 3 months,
whichever comes first and follow “Schedule B” of the
“Maintenance Schedules” section of this manual.
NOTE: IfANY of these apply to you then flush and
replace your engine coolant/anti-freeze every 102,000
miles (170 000 km) or 60 months, whichever comes first,
and follow “Schedule B” of the “Maintenance Schedules”
section of this manual.
NOTE: Most vehicles are operated under the conditions
listed for Schedule “B.” Second is Schedule
“A”. It is for vehicles that are not
operated under any of the conditions listed under Sched-
ule “B.”
Use the schedule that best describes your driving condi-
tions. Where time and mileage are listed, follow the
interval that occurs first.
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop for Fuel
•Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
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