TF-92
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: November 20092006 QX56
2. CHECK 2-4WD SHIFT SOLENOID SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR ” mode for “ALL MODE AWD/4WD ” with CONSULT-II.
3. Read out the value of “2-4WD SOL” and “2-4WD SOL MON ”.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector terminal and ground.
OK or NG
OK >> GO TO 7.
NG >> GO TO 3.
Monitored item Condition Display
value
2-4WD SOL
Vehicle stopped
Engine running
A/T selector lever “N ”
position
Brake pedal
depressed 4WD shift switch: 2WD OFF
4WD shift switch: AUTO
ON
4WD shift switch: 4H
4WD shift switch: 4LO
4WD shift switch: AUTO
( “Wait ” function is operat-
ing.) OFF
4WD shift switch: 4H ( “Wait ”
function is operating.) OFF
2-4WD SOL
MON
Vehicle stopped
Engine running
A/T selector lever “N ”
position
Brake pedal
depressed 4WD shift switch: 2WD OFF
4WD shift switch: AUTO
ON
4WD shift switch: 4H
4WD shift switch: 4LO
4WD shift switch: AUTO
( “Wait ” function is operat-
ing.) OFF
4WD shift switch: 4H ( “Wait ”
function is operating.) OFF
SDIA2727E
Connector Terminal
ConditionVoltage
(Approx.)
E142 1 -
Ground
Vehicle stopped
Engine running
A/T selector lever
“ N ” position
Brake pedal
depressed 4WD shift switch:
2WD
0V
4WD shift switch:
AUTO, 4H or 4LO Battery
voltage
SDIA2728E
TROUBLE DIAGNOSIS FOR SYSTEMTF-93
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Revision: November 2009 2006 QX56
3. CHECK 4WD SHIFT SWITCH SIGNAL
1. Turn ignition switch “ON”. (Do not start engine.)
2. Check voltage between transfer control unit harness connector terminals and ground.
OK or NG
OK >> GO TO 4.
NG >> Check 4WD shift switch. Refer to TF-66, "
COMPONENT INSPECTION" .
4. CHECK HARNESS BETWEEN 4WD SHIFT SWITCH AND TRANSFER TERMINAL CORD ASSEMBLY
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect 4WD shift switch harness connector and transfer terminal cord assembly harness connector.
3. Check continuity between 4WD shift switch harness connector M141 terminal 4 and transfer terminal cord assembly harness
connector F56 terminal 5.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
5. CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND TRANSFER TERMINAL CORD
ASSEMBLY
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and transfer terminal cord assembly harness connec- tor.
3. Check continuity between transfer control unit harness connec- tor E142 terminal 1 and transfer terminal cord assembly harness
connector F56 terminal 4.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
Connector Terminal ConditionVoltage
(Approx.)
M141 4 - ground 4WD shift switch: AUTO, 4H or 4LO Battery voltage
4WD shift switch: 2WD
0V
SDIA2729E
Continuity should exist.
SDIA2731E
Continuity should exist.
SDIA2732E
TROUBLE DIAGNOSIS FOR SYSTEMTF-95
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Revision: November 2009 2006 QX56
Transfer MotorEDS002II
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
Monitored item Content ConditionDisplay value
MOTOR RELAY [ON/
OFF] Condition of transfer motor
relay
Accelerator pedal
depressed
Vehicle stopped
Engine running
Brake pedal depressed4WD shift switch: 2WD
OFF
4WD shift switch: AUTO
or 4LO (A/T selector lever
“ P ” or “N ” position) OFF
("ON" for approx. 2
sec. after shifting to “P ” and “ N”.)
4WD shift switch: AUTO
or 4LO (Except for A/T
selector lever “P ” or “ N”
position) ON
4WD shift switch: 4H (A/T
selector lever “P ” posi-
tion) OFF
("ON" for approx. 2
sec. after shifting to “P ”.)
4WD shift switch: 4H
(Except for A/T selector
lever “P ” position) ON
MOTOR RELAY MON
[ON/OFF] Check signal for transfer
control unit signal output
Accelerator pedal
depressed
Vehicle stopped
Engine running
Brake pedal depressed4WD shift switch: 2WD
OFF
4WD shift switch: AUTO
or 4LO (A/T selector lever
“ P ” or “N ” position) OFF
("ON" for approx. 2
sec. after shifting to “P ” and “ N”.)
4WD shift switch: AUTO
or 4LO (Except for A/T
selector lever “P ” or “ N”
position) ON
4WD shift switch: 4H (A/T
selector lever “P ” posi-
tion) OFF
("ON" for approx. 2
sec. after shifting to “P ”.)
4WD shift switch: 4H
(Except for A/T selector
lever “P ” position) ON
TROUBLE DIAGNOSIS FOR SYSTEMTF-97
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Revision: November 2009 2006 QX56
DIAGNOSTIC PROCEDURE
1. CHECK TRANSFER MOTOR RELAY SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR ” mode for “ALL MODE AWD/4WD ” with CONSULT-II.
3. Read out the value of “MOTOR RELAY” and “MOTOR RELAY
MON ”.
Without CONSULT-II
1. Start engine.
Monitored item Condition Display value
(Approx.)
MOTOR
RELAY
Accelerator
pedal depressed
Vehicle stopped
Engine running
Brake pedal
depressed 4WD shift switch: 2WD OFF
4WD shift switch: AUTO or
4LO (A/T selector lever
“P ” or
“ N ” position) OFF
("ON" for
approx. 2 sec.
after shifting to
“
P ” and “ N”.)
4WD shift switch: AUTO or
4LO (Except for A/T selector
lever “P ” or “N ” position) ON
4WD shift switch: 4H (A/T
selector lever “P ” position) OFF
("ON" for
approx. 2 sec.
after shifting to
“
P ”.)
4WD shift switch: 4H (Except
for A/T selector lever “ P” posi-
tion) ON
MOTOR
RELAY
MON
Accelerator
pedal depressed
Vehicle stopped
Engine running
Brake pedal
depressed 4WD shift switch: 2WD OFF
4WD shift switch: AUTO or
4LO (A/T selector lever
“P ” or
“ N ” position) OFF
("ON" for
approx. 2 sec.
after shifting to
“
P ” and “ N”.)
4WD shift switch: AUTO or
4LO (Except for A/T selector
lever “P ” or “N ” position) ON
4WD shift switch: 4H (A/T
selector lever “P ” position) OFF
("ON" for
approx. 2 sec.
after shifting to
“
P ”.)
4WD shift switch: 4H (Except
for A/T selector lever “ P” posi-
tion) ON
SDIA2734E
TF-98
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: November 20092006 QX56
2. Check voltage between transfer control unit harness connector
terminal and ground.
OK or NG
OK >> GO TO 7.
NG >> GO TO 2.
Connector Terminal ConditionVoltage (Approx.)
E142 14 -
Ground
Accelera-
tor pedal
depressed
Ve h ic le
stopped
Engine
running
Brake
pedal
depressed 4WD shift switch:
2WD
Battery voltage
4WD shift switch:
AUTO or 4LO (A/T
selector lever “P ” or
“ N ” position) Battery voltage
(0V for approx. 2
sec. after shifting
to
“P ” and “ N”.)
4WD shift switch:
AUTO or 4LO
(Except for A/T
selector lever “P ” or
“ N ” position) 0V
4WD shift switch:
4H (A/T selector
lever “P ” position) Battery voltage
(0V for approx. 2
sec. after shifting
to
“P ”.)
4WD shift switch:
4H (Except for A/T
selector lever “P ”
position) 0V
E143 41 -
Ground
Accelera-
tor pedal
depressed
Ve h ic le
stopped
Engine
running
Brake
pedal
depressed 4WD shift switch:
2WD
0V
4WD shift switch:
AUTO or 4LO (A/T
selector lever “P ” or
“ N ” position) 0V
(Battery voltage
for approx. 2 sec.
after shifting to
“
P ” and “N ”.)
4WD shift switch:
AUTO or 4LO
(Except for A/T
selector lever “P ” or
“ N ” position) Battery voltage
4WD shift switch:
4H (A/T selector
lever “P ” position) 0V
(Battery voltage
for approx. 2 sec.
after shifting to
“
P ”.)
4WD shift switch:
4H (Except for A/T
selector lever “P ”
position) Battery voltage
SDIA2735E
TROUBLE DIAGNOSIS FOR SYSTEMTF-99
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Revision: November 2009 2006 QX56
2. CHECK TRANSFER MOTOR RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Connect transfer control unit harness connector.
3. Disconnect transfer motor relay.
4. Check voltage between transfer motor relay harness connector terminals and ground.
5. Turn ignition switch “ON”. (Do not start engine.)
6. Check voltage between transfer motor relay harness connector terminals and ground.
OK or NG
OK >> GO TO 3.
NG >> Check the following. If any items are damaged, repair or replace damaged parts.
20A fuse No. 58 located in the fuse and relay box. Refer to PG-4, "POWER SUPPLY ROUTING
CIRCUIT" .
10A fuse No. 26 located in the fuse and fusible link box. Refer to PG-4, "POWER SUPPLY
ROUTING CIRCUIT"
Harness for short or open between battery and transfer motor relay harness connector E154
terminal 5.
Harness for short or open between transfer shut off relay harness connector E69 terminal 5
and transfer motor relay harness connector E153 terminal 2.
Battery and ignition switch. Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" .
3. CHECK TRANSFER MOTOR RELAY
1. Turn ignition switch “OFF”.
2. Remove transfer motor relay. Refer to TF-22, "
Location of Electrical Parts" .
3. Apply 12V direct current between transfer motor relay terminals 1 and 2.
4. Check continuity between relay terminals 3 and 5.
OK or NG
OK >> GO TO 4.
NG >> Replace the transfer motor relay.
Connector Terminal Voltage (Approx.)
E153 2 - Ground 0V
E154 5 - Ground Battery voltage
WDIA0169E
ConnectorTerminal Voltage (Approx.)
E153 2 - Ground
Battery voltage
E154 5 - Ground
WDIA0170E
Condition Continuity
12V direct current supply between terminals 1 and 2 Yes
OFF No
LDIA0098E
TROUBLE DIAGNOSIS FOR SYSTEMTF-103
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Revision: November 2009 2006 QX56
DIAGNOSTIC PROCEDURE
1. CHECK TRANSFER FLUID TEMPERATURE SENSOR SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR ” mode for “ALL MODE AWD/4WD ” with CONSULT-II.
3. Read out the value of “FLUID TEMP SE”.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector terminals and ground.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2. CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND TRANSFER TERMINAL CORD
ASSEMBLY 1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and transfer terminal cord assembly harness connec- tor.
3. Check continuity between the following terminals.
–Transfer control unit harness connector E143 terminal 28 and
transfer terminal cord assembly harness connector F56 terminal
3.
–Transfer control unit harness connector E143 terminal 31 and
transfer terminal cord assembly harness connector F56 terminal
2.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
Condition Display value
(Approx.)
Transfer fluid temperature approx. 20 - 80 °C (68 - 176°F) 1.1 - 0.3V
SDIA2741E
Connector Terminal ConditionData
(Approx.)
E143 28 -
Ground Always
0V
31 -
Ground Ignition switch:
ON Transfer fluid temperature
approx. 20
°C (68°F) 1.1V
Transfer fluid temperature
approx. 80 °C (176°F) 0.3V
SDIA2742E
Continuity should exist.
SDIA2743E
TF-106
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: November 20092006 QX56
DIAGNOSTIC PROCEDURE
1. CHECK CLUTCH PRESSURE SWITCH SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR ” mode for “ALL MODE AWD/4WD ” with CONSULT-II.
3. Read out ON/OFF switching action of the “CL PRES SW ” while
operating 4WD shift switch.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector terminals and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND CLUTCH PRESSURE SWITCH
1. Turn ignition switch “ OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and the transfer terminal cord assembly harness con- nector.
3. Check continuity between transfer control unit harness connec- tor E143 terminal 34 and transfer terminal cord assembly har-
ness connector F56 terminal 7
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
Condition Display value
Ignition switch: ON
A/T selector lever “D ”
position 4WD shift switch: AUTO or 4H
(
“ Wait ” function is not operating.) ON
Ignition switch: ON 4WD shift switch: 2WD (
“Wait ”
function is not operating.) OFF
Connector Terminal ConditionVoltage
(Approx.)
E143 34 -
Ground
Ignition switch: ON
A/T selector lever
“ D ” position 4WD shift switch:
AUTO or 4H
(
“ Wait ” function is
not operating.) 0V
Ignition switch: ON 4WD shift switch:
2WD (
“Wait ” func-
tion is not operat-
ing.) Battery
voltage
WDIA0141E
SDIA2746E
Continuity should exist.
SDIA2747E