EC-604Revision: November 2009
FUEL PUMP
2006 QX56
FUEL PUMPPFP:17042
DescriptionUBS00HDB
SYSTEM DESCRIPTION
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
The ECM activates the fuel pump for several seconds after the ignition switch is turned ON to improve engine
startability. If the ECM receives a engine speed signal from the camshaft position sensor (PHASE), it knows
that the engine is rotating, and causes the pump to operate. If the engine speed signal is not received when
the ignition switch is ON, the engine stalls. The ECM stops pump operation and prevents battery discharging,
thereby improving safety. The ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump
relay, which in turn controls the fuel pump.
COMPONENT DESCRIPTION
A turbine type design fuel pump is used in the fuel tank.
CONSULT-II Reference Value in Data Monitor ModeUBS00HDC
Specification data are reference values.
SensorInput signal to ECMECM FunctionActuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
Fuel pump control Fuel pump relay
Battery Battery voltage*
Condition Fuel pump operation
Ignition switch is turned to ON. Operates for 1 second.
Engine running and cranking Operates.
When engine is stopped Stops in 1.5 seconds.
Except as shown above Sto ps.
BBIA0402E
MONITOR ITEMCONDITION SPECIFICATION
FUEL PUMP RLY
For 1 second after turning ignition switch ON
Engine running or cranking ON
Except above conditions
OFF
EM-1
ENGINE MECHANICAL
B ENGINE
CONTENTS
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SECTION
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Revision: November 2009 2006 QX56
PRECAUTIONS .....................................................
..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Drain Engine Coolant ................. ..... 3
Precautions for Disconnecting Fuel Piping ......... ..... 3
Precautions for Removal and Disassembly ........ ..... 3
Precautions for Inspection, Repair and Replace-
ment .................................................................... ..... 3
Precautions for Assembly and Installation .......... ..... 3
Parts Requiring Angular Tightening .................... ..... 4
Precautions for Liquid Gasket ............................. ..... 4
REMOVAL OF LIQUID GASKET SEALING ..... ..... 4
LIQUID GASKET APPLICATION PROCEDURE ..... 4
PREPARATION ...................................................... ..... 6
Special Service Tools .......................................... ..... 6
Commercial Service Tools ................................... ..... 8
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ... 10
NVH Troubleshooting —Engine Noise ................ ... 10
Use the Chart Below to Help You Find the Cause
of the Symptom. .................................................. .... 11
ENGINE ROOM COVER ....................................... ... 12
Removal and Installation ..................................... ... 12
REMOVAL ........................................................ ... 12
INSTALLATION ................................................ ... 12
DRIVE BELTS ........................................................ ... 13
Checking Drive Belts ........................................... ... 13
DRIVE BELT TENSION ................................... ... 13
Removal and Installation ..................................... ... 13
REMOVAL ........................................................ ... 13
INSTALLATION ................................................ ... 14
Drive Belt Auto Tensioner and Idler Pulley .......... ... 14
REMOVAL ........................................................ ... 14
INSTALLATION ................................................ ... 14
AIR CLEANER AND AIR DUCT ............................ ... 15
Removal and Installation ..................................... ... 15
REMOVAL ........................................................ ... 15INSTALLATION ................................................
... 15
Removal and Installation (Viscous paper type) ... ... 16
REMOVAL ........................................................ ... 16
INSTALLATION ................................................ ... 16
INTAKE MANIFOLD .............................................. ... 17
Removal and Installation ..................................... ... 17
REMOVAL ........................................................ ... 17
INSTALLATION ................................................ ... 19
INSPECTION AFTER INSTALLATION ............. ... 20
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST ....................................................................... ... 21
Removal and Installation ..................................... ... 21
REMOVAL ........................................................ ... 21
INSPECTION AFTER REMOVAL .................... ... 22
INSTALLATION ................................................ ... 22
OIL PAN AND OIL STRAINER .............................. ... 24
Removal and Installation ..................................... ... 24
REMOVAL ........................................................ ... 24
INSPECTION AFTER REMOVAL .................... ... 25
INSTALLATION ................................................ ... 26
INSPECTION AFTER INSTALLATION ............. ... 27
IGNITION COIL ...................................................... ... 28
Removal and Installation ..................................... ... 28
REMOVAL ........................................................ ... 28
INSTALLATION ................................................ ... 28
SPARK PLUG (PLATINUM-TIPPED TYPE) .......... ... 29
Removal and Installation ..................................... ... 29
REMOVAL ........................................................ ... 29
INSPECTION AFTER REMOVAL .................... ... 29
INSTALLATION ................................................ ... 30
FUEL INJECTOR AND FUEL TUBE ..................... ... 31
Removal and Installation ..................................... ... 31
REMOVAL ........................................................ ... 31
INSTALLATION ................................................ ... 32
INSPECTION AFTER INSTALLATION ............. ... 34
ROCKER COVER .................................................. ... 35
Removal and Installation ..................................... ... 35
REMOVAL ........................................................ ... 35
INSTALLATION ................................................ ... 36
PRECAUTIONSEM-3
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PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EBS00REI
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER ”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Drain Engine CoolantEBS00REJ
Drain engine coolant when engine is cooled.
Precautions for Disconnecting Fuel PipingEBS00REK
Before starting work, make sure no fire or spark producing items are in the work area.
Release fuel pressure before disconnecting and disassembly.
After disconnecting pipes, plug openings to stop fuel leakage.
Precautions for Removal and DisassemblyEBS00REL
When instructed to use special service tools, use the specified tools. Always be careful to work safely,
avoid forceful or uninstructed operations.
Exercise maximum care to avoid damage to mating or sliding surfaces.
Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials.
Mark and arrange disassembly parts in an organized way for easy troubleshooting and assembly.
When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be
used where noted in the step.
Precautions for Inspection, Repair and ReplacementEBS00REM
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precautions for Assembly and InstallationEBS00REN
Use torque wrench to tighten bolts or nuts to specification.
When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is speci-
fied, do exactly as specified.
Replace with new gasket, packing, oil seal or O-ring.
Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for
any restriction and blockage.
Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well.
Release air within route when refilling after draining engine coolant.
EM-74Revision: November 2009
ENGINE ASSEMBLY
2006 QX56
ENGINE ASSEMBLYPFP:10001
Removal and InstallationEBS00RFH
WARNING:
Situate vehicle on a flat and solid surface.
Place chocks at front and back of rear wheels.
For engines not equipped with engine slingers, attach proper slingers and bolts described in
PARTS CATALOG.
CAUTION:
Always be careful to work safely, avoid forceful or uninstructed operations.
Do not start working until exhaust system and engine coolant are cooled sufficiently.
If items or work required are not covered by the engine section, refer to the applicable sections.
Always use the support point specified for lifting.
Use either 2-point lift type or separate type lift. If board-on type is used for unavoidable reasons,
support at the rear axle jacking point with transmission jack or similar tool before starting work, in
preparation for the backward shift of center of gravity.
For supporting points for lifting and jacking point at rear axle, refer to GI-41, "Garage Jack and
Safety Stand" .
REMOVAL
Preparation
1. Drain the engine coolant. Refer to CO-11, "DRAINING ENGINE COOLANT" .
2. Partially drain the A/T fluid. Refer to AT- 1 2 , "
Changing Automatic Transmission Fluid (ATF)" .
3. Release the fuel pressure. Refer to EC-80, "
FUEL PRESSURE RELEASE"
1. Rear engine mounting insulator 4WD 2. Rear engine mounting insulator 2WD 3. LH engine mounting bracket
4. LH heat shield plate 5. LH engine mounting insulator 6. RH engine mounting bracket
7. RH heat shield plate 8. RH engine mounting insulator
LBIA0397E
ENGINE ASSEMBLYEM-75
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Revision: November 2009 2006 QX56
4. Remove the engine hood. Refer to BL-13, "Removal and Installation of Hood Assembly" .
5. Remove the cowl extension. Refer to EI-18, "
Removal and Installation" .
6. Remove the engine room cover using power tools.
7. Remove the air duct and air cleaner case assembly. Refer to EM-15, "
Removal and Installation" .
8. Disconnect the vacuum hose between the vehicle and engine and set it aside.
9. Remove the radiator assembly and hoses. Refer to CO-14, "
Removal and Installation" .
10. Remove the drive belts. Refer to EM-13, "
Removal and Installation" .
11. Remove the fan blade. Refer to CO-17, "
Removal and Installation (Crankshaft Driven Type)" .
12. Disconnect the engine room harness from the fuse box and set it aside.
13. Disconnect the ECM.
14. Disconnect the engine room harness from the engine side and set it aside.
15. Disconnect the engine harness grounds.
16. Disconnect the power steering reservoir tank from the engine and move it aside.
17. Disconnect the power steering oil pump from the engine. Move it aside and secure it using suitable wire or rope. Refer to PS-21, "
Removal and Installation" .
18. Remove the A/C compressor bolts and set the compressor aside. Refer to ATC-175, "
Removal and Instal-
lation for Compressor" (ATC).
19. Disconnect the brake booster vacuum line.
20. Disconnect the EVAP line.
21. Disconnect the fuel hose at the engine side connection. Refer to EM-31, "
Removal and Installation" .
22. Disconnect the heater hoses at the cowl, and install plugs to avoid leakage of engine coolant.
23. Remove the A/T oil level indicator and indicator tube upper bolts.
24. Remove the front final drive assembly (4WD only). Refer to FFD-12, "
Removal and Installation" .
25. Remove the exhaust manifolds. Refer to EM-21, "
Removal and Installation" .
26. Install the engine slingers into the left bank cylinder head and right bank cylinder head.
27. Remove the A/T. Refer to AT- 2 4 3 , "
Removal and Installation
(2WD)" or AT- 2 4 6 , "Removal and Installation (4WD)" .
28. Lift using a hoist and secure the engine in position.
29. Remove the engine assembly from the vehicle, avoid interfer- ence with the vehicle body.
CAUTION:
Before and during lifting, always check if any harnesses
are left connected.
30. Remove the parts that may restrict installation of the engine to the engine stand.
NOTE:
This procedure is described assuming that you use an engine stand mounting to the surface to which the
transmission mounts.
a. Remove the drive plate.
Holding the crankshaft pulley bolt, lock the crankshaft to remove the drive plate bolts.
WBIA0464E
Engine slinger torque: 45.0 N·m (4.6 kg-m, 33 ft-lb)
WBIA0715E
FSU-6
ON-VEHICLE SERVICE
Revision: November 20092006 QX56
ON-VEHICLE SERVICEPFP:00000
Front Suspension PartsEES00258
Check front suspension parts for excessive play, cracks, wear and
other damage.
Shake each front wheel to check for excessive play.
If looseness is noted, inspect wheel bearing end play, then
check ball joint end play. Refer to FA X - 5 , "
WHEEL BEARING
INSPECTION" and FSU-15, "Inspection" .
Make sure that the cotter pin is inserted (4WD only).
Retighten all nuts and bolts to the specified torque.
Check shock absorber for oil leakage and other damage.
Check suspension ball joint for grease leakage and ball joint
dust cover for cracks and other damage.
Front Wheel AlignmentEES00259
PRELIMINARY INSPECTION
WARNING:
Always adjust the alignment with the vehicle on a flat surface.
NOTE:
If alignment is out of specification, inspect and replace any damaged or worn suspension parts before making
any adjustments.
1. Check and adjust the wheel alignment with the vehicle under unladen conditions. “Unladen conditions”
means that the fuel, coolant, and lubricant are full; and that the spare tire, jack, hand tools and mats are in
their designated positions.
2. Check the tires for incorrect air pressure and excessive wear.
3. Check the wheels for run out and damage. Refer to WT-5, "
Inspection" .
4. Check the wheel bearing axial end play. Refer to FA X - 5 , "
WHEEL BEARING INSPECTION" .
5. Check the shock absorbers for leaks or damage.
6. Check each mounting point of the suspension components for any excessive looseness or damage.
7. Check each link, arm, and the rear suspension member for any damage.
8. Check the vehicle height. Refer to FSU-20, "
Wheelarch Height (Unladen*1 )" .
Verify the level using Consult-II memory register 1103 and set to 0 ± 10 mm (0 ± 0.39 in) as necessary.
GENERAL INFORMATION AND RECOMMENDATIONS
1. A Four-Wheel Thrust Alignment should be performed.
This type of alignment is recommended for any NISSAN vehicle.
The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel
is centered.
The alignment machine itself should be capable of accepting any NISSAN vehicle.
The alignment machine should be checked to ensure that it is level.
2. Make sure the alignment machine is properly calibrated.
Your alignment machine should be regularly calibrated in order to give correct information. Suspension component torques : Refer to
FSU-5,
"Components" . SMA525A
SFA392B
SERVICE DATA AND SPECIFICATIONS (SDS)FSU-19
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Revision: November 2009 2006 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsEES0025J
Spring Free HeightEES0025K
Wheel Alignment (Unladen*1 )*6EES0025L
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Target value 37° 31′ (37.52°)
*3: Target value 33 ° 59′ (33.98°)
*4: Target value 37 ° 44′ (37.73°)
*5: Target value 33 ° 29′ (33.48°)
*6: Some vehicles may be equipped with straight (non-adjustable) lover link bolts and washers. In order to adjust camber and ca ster on
these vehicles, first replace the lower link bolts and washers with adjustable (cam) bolts and washers. Suspension type
Independent double wishbone coil over shock
Shock absorber type Double-acting hydraulic
Stabilizer Standard equipment
2WD325.5 ± 3 mm (12.8 ± 0.1 in)
4WD 335.0 ± 3 mm (13.2 ± 0.1 in)
Drive type 2WD 4WD
Camber
Degree minute (decimal degree) Minimum -0
° 51′ (-0.85° )- 0° 33′ (-0.55 °)
Nominal -0° 6 ′ (-0.10 °)0 ° 12′ (0.20 °)
Maximum 0° 39 ′ (0.65 °)0 ° 57′ (0.95 °)
Cross camber 0° 45′ (0.75 °) or less 0 ° 45′ (0.75 °) or less
Caster
Degree minute (decimal degree) Minimum
3° 15 ′ (3.25 °)2 °45′ (2.75 °)
Nominal 4° 0 ′ (4.00 °)3 ° 30′ (3.50 °)
Maximum 4° 45 ′ (4.75 °)4 ° 15′ (4.25 °)
Cross caster 0° 45′ (0.75°) or less 0 ° 45′ (0.75 °) or less
Kingpin inclination
Degree minute (decimal degree) 13
° 32 ′ (13.53 °)1 3°13′ (13.22 °)
Total toe-in Distance (A
− B) Minimum
1.8 mm (0.07 in) 1.8 mm (0.07 in)
Nominal 2.8 mm (0.11 in) 2.8 mm (0.11 in)
Maximum 3.8 mm (0.15 in) 3.8 mm (0.15 in)
Angle (left side and right side)
Degree minute (decimal degree) Minimum
0° 3 ′ (0.05 °)0 ° 3′ (0.05 °)
Nominal 0° 5 ′ (0.08 °)0 ° 5′ (0.08 °)
Maximum 0° 7 ′ (0.12 °)0 ° 7′ (0.12 °)
Wheel turning angle
(full turn) Inside
Degree minute (decimal degree)
34
° 31′ – 38 ° 31′ *2
(34.52 ° – 38.52 °) 34°
44′ – 38 ° 44′ *4
(34.73 ° – 38.73 °)
Outside
Degree minute (decimal degree) 30
° 59′ – 34 ° 59′ *3
(30.98 ° – 34.98 °) 30°
29′ – 34 ° 29′ *5
(30.48 ° – 34.48 °)
SFA234AC
FSU-20
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: November 20092006 QX56
Ball JointEES0025M
*1 Measure at cotter pin hole
*2 Measure at groove
Wheelarch Height (Unladen*1 )EES0025N
Unit: mm (in)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Verify the vehicle height. If vehicle height is not within ± 10 mm (0.39 in) of the specification, perform the control unit initialization pro-
cedure. Refer to RSU-47, "
Initialization Procedure" .
Swinging force “A”
Upper ball joint 8.1 – 103.2 N (0.8 – 10.5 kg-f, 1.8 – 23.2 lb-f) *1
Lower ball joint 11.4 – 145.5 N (1.1 – 14.8 kg-f, 2.5 – 32.7 lb-f) *2
Turning torque “B” 0.5 - 6.4 N·m (0.05 - 0.65 kg-m, 4 - 57 in-lb)
Vertical end play “C” 0 mm (0 in)
SFA858AWEIA0076E
Suspension type
Air leveling*2
Applied model2WD4WD
Front wheelarch height (Hf) 913
(35.94) 931
(36.65)
Rear wheelarch height (Hr) 912
(35.91) 932
(36.69)
LEIA0085E