CYLINDER BLOCKEM-97
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Piston Pin Diameter
Measure diameter of piston pin using suitable tool.
Connecting Rod Bushing Oil Clearance (Small End)
(Connecting rod small end oil clearance) = (Inside diameter of con-
necting rod small end) – (Piston pin diameter)
If measured value exceeds the standard, replace the connecting
rod assembly and/or piston and piston pin assembly.
If replacing the piston and piston pin assembly, refer to the Table
for Selective Fitting for Piston to select the piston corresponding
to the applicable bore grade of the cylinder block to be used.
Refer to EM-87, "
HOW TO SELECT PISTON" .
Factory installed parts grading:
Only grade 0 is available.
Unit: mm (in)
CYLINDER BLOCK DISTORTION
Remove any oil, scale, gasket, sealant and carbon deposits from the cylinder block surface.
CAUTION:
Do not allow any debris to enter the oil or coolant passages.
Measure block upper face for distortion in six directions as
shown.
If measurement exceeds the limit, replace cylinder block. Standard : 21.989 - 21.995 mm (0.8657 - 0.8659 in)
PBIC0117E
Standard : 0.005 - 0.017 mm (0.0002 - 0.0007 in)
KBIA2536E
Grade
0
Connecting rod bushing inside diameter 22.000 - 22.006
(0.8661 - 0.8664)
Piston pin diameter 21.989 - 21.995
(0.8657 - 0.8659)
Piston pin hole diameter 21.993 - 21.999
(0.8659 - 0.8661)
KBIA2496E
Standard : 0.03 mm (0.0012 in)
Limit : 0.1 mm (0.004 in)
SEM123C
FSU-2
PRECAUTIONS
Revision: November 20092006 QX56
PRECAUTIONSPFP:00001
PrecautionsEES00253
When installing the rubber bushings, the final tightening must be done under unladen condition and with
the tires on level ground. Oil will shorten the life of the rubber bushings, so wipe off any spilled oil immedi-
ately.
Unladen condition means the fuel tank, engine coolant and lubricants are at the full specification. The
spare tire, jack, hand tools, and mats are in their designated positions.
After installing suspension components, check the wheel alignment.
Lock nuts are not reusable. Always use new lock nuts for installation. New lock nuts are pre-oiled, do not
apply any additional lubrication.
FSU-6
ON-VEHICLE SERVICE
Revision: November 20092006 QX56
ON-VEHICLE SERVICEPFP:00000
Front Suspension PartsEES00258
Check front suspension parts for excessive play, cracks, wear and
other damage.
Shake each front wheel to check for excessive play.
If looseness is noted, inspect wheel bearing end play, then
check ball joint end play. Refer to FA X - 5 , "
WHEEL BEARING
INSPECTION" and FSU-15, "Inspection" .
Make sure that the cotter pin is inserted (4WD only).
Retighten all nuts and bolts to the specified torque.
Check shock absorber for oil leakage and other damage.
Check suspension ball joint for grease leakage and ball joint
dust cover for cracks and other damage.
Front Wheel AlignmentEES00259
PRELIMINARY INSPECTION
WARNING:
Always adjust the alignment with the vehicle on a flat surface.
NOTE:
If alignment is out of specification, inspect and replace any damaged or worn suspension parts before making
any adjustments.
1. Check and adjust the wheel alignment with the vehicle under unladen conditions. “Unladen conditions”
means that the fuel, coolant, and lubricant are full; and that the spare tire, jack, hand tools and mats are in
their designated positions.
2. Check the tires for incorrect air pressure and excessive wear.
3. Check the wheels for run out and damage. Refer to WT-5, "
Inspection" .
4. Check the wheel bearing axial end play. Refer to FA X - 5 , "
WHEEL BEARING INSPECTION" .
5. Check the shock absorbers for leaks or damage.
6. Check each mounting point of the suspension components for any excessive looseness or damage.
7. Check each link, arm, and the rear suspension member for any damage.
8. Check the vehicle height. Refer to FSU-20, "
Wheelarch Height (Unladen*1 )" .
Verify the level using Consult-II memory register 1103 and set to 0 ± 10 mm (0 ± 0.39 in) as necessary.
GENERAL INFORMATION AND RECOMMENDATIONS
1. A Four-Wheel Thrust Alignment should be performed.
This type of alignment is recommended for any NISSAN vehicle.
The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel
is centered.
The alignment machine itself should be capable of accepting any NISSAN vehicle.
The alignment machine should be checked to ensure that it is level.
2. Make sure the alignment machine is properly calibrated.
Your alignment machine should be regularly calibrated in order to give correct information. Suspension component torques : Refer to
FSU-5,
"Components" . SMA525A
SFA392B
SERVICE DATA AND SPECIFICATIONS (SDS)FSU-19
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsEES0025J
Spring Free HeightEES0025K
Wheel Alignment (Unladen*1 )*6EES0025L
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Target value 37° 31′ (37.52°)
*3: Target value 33 ° 59′ (33.98°)
*4: Target value 37 ° 44′ (37.73°)
*5: Target value 33 ° 29′ (33.48°)
*6: Some vehicles may be equipped with straight (non-adjustable) lover link bolts and washers. In order to adjust camber and ca ster on
these vehicles, first replace the lower link bolts and washers with adjustable (cam) bolts and washers. Suspension type
Independent double wishbone coil over shock
Shock absorber type Double-acting hydraulic
Stabilizer Standard equipment
2WD325.5 ± 3 mm (12.8 ± 0.1 in)
4WD 335.0 ± 3 mm (13.2 ± 0.1 in)
Drive type 2WD 4WD
Camber
Degree minute (decimal degree) Minimum -0
° 51′ (-0.85° )- 0° 33′ (-0.55 °)
Nominal -0° 6 ′ (-0.10 °)0 ° 12′ (0.20 °)
Maximum 0° 39 ′ (0.65 °)0 ° 57′ (0.95 °)
Cross camber 0° 45′ (0.75 °) or less 0 ° 45′ (0.75 °) or less
Caster
Degree minute (decimal degree) Minimum
3° 15 ′ (3.25 °)2 °45′ (2.75 °)
Nominal 4° 0 ′ (4.00 °)3 ° 30′ (3.50 °)
Maximum 4° 45 ′ (4.75 °)4 ° 15′ (4.25 °)
Cross caster 0° 45′ (0.75°) or less 0 ° 45′ (0.75 °) or less
Kingpin inclination
Degree minute (decimal degree) 13
° 32 ′ (13.53 °)1 3°13′ (13.22 °)
Total toe-in Distance (A
− B) Minimum
1.8 mm (0.07 in) 1.8 mm (0.07 in)
Nominal 2.8 mm (0.11 in) 2.8 mm (0.11 in)
Maximum 3.8 mm (0.15 in) 3.8 mm (0.15 in)
Angle (left side and right side)
Degree minute (decimal degree) Minimum
0° 3 ′ (0.05 °)0 ° 3′ (0.05 °)
Nominal 0° 5 ′ (0.08 °)0 ° 5′ (0.08 °)
Maximum 0° 7 ′ (0.12 °)0 ° 7′ (0.12 °)
Wheel turning angle
(full turn) Inside
Degree minute (decimal degree)
34
° 31′ – 38 ° 31′ *2
(34.52 ° – 38.52 °) 34°
44′ – 38 ° 44′ *4
(34.73 ° – 38.73 °)
Outside
Degree minute (decimal degree) 30
° 59′ – 34 ° 59′ *3
(30.98 ° – 34.98 °) 30°
29′ – 34 ° 29′ *5
(30.48 ° – 34.48 °)
SFA234AC
FSU-20
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: November 20092006 QX56
Ball JointEES0025M
*1 Measure at cotter pin hole
*2 Measure at groove
Wheelarch Height (Unladen*1 )EES0025N
Unit: mm (in)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Verify the vehicle height. If vehicle height is not within ± 10 mm (0.39 in) of the specification, perform the control unit initialization pro-
cedure. Refer to RSU-47, "
Initialization Procedure" .
Swinging force “A”
Upper ball joint 8.1 – 103.2 N (0.8 – 10.5 kg-f, 1.8 – 23.2 lb-f) *1
Lower ball joint 11.4 – 145.5 N (1.1 – 14.8 kg-f, 2.5 – 32.7 lb-f) *2
Turning torque “B” 0.5 - 6.4 N·m (0.05 - 0.65 kg-m, 4 - 57 in-lb)
Vertical end play “C” 0 mm (0 in)
SFA858AWEIA0076E
Suspension type
Air leveling*2
Applied model2WD4WD
Front wheelarch height (Hf) 913
(35.94) 931
(36.65)
Rear wheelarch height (Hr) 912
(35.91) 932
(36.69)
LEIA0085E
TERMINOLOGYGI-51
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TERMINOLOGYPFP:00011
SAE J1930 Terminology List EAS001G6
All emission related terms used in this publication in accordance with SAE J1930 are listed. Accordingly, new
terms, new acronyms/abbreviations and old terms are listed in the following chart.
NEW TERMNEW ACRONYM /
ABBREVIATION OLD TERM
Air cleaner ACLAir cleaner
Barometric pressure BARO***
Barometric pressure sensor-BCDD BAROS-BCDD BCDD
Camshaft position CMP***
Camshaft position sensor CMPSCrank angle sensor
Canister ***Canister
Carburetor CARBCarburetor
Charge air cooler CACIntercooler
Closed loop CLClosed loop
Closed throttle position switch CTP switchIdle switch
Clutch pedal position switch CPP switchClutch switch
Continuous fuel injection system CFI system***
Continuous trap oxidizer system CTOX system***
Crankshaft position CKP***
Crankshaft position sensor CKPS***
Data link connector DLC***
Data link connector for CONSULT-II DLC for CONSULT-II Diagnostic connector for CONSULT-II
Diagnostic test mode DTMDiagnostic mode
Diagnostic test mode selector DTM selectorDiagnostic mode selector
Diagnostic test mode I DTM IMode I
Diagnostic test mode II DTM IIMode II
Diagnostic trouble code DTCMalfunction code
Direct fuel injection system DFI system***
Distributor ignition system DI systemIgnition timing control
Early fuel evaporation-mixture heater EFE-mixture heater Mixture heater
Early fuel evaporation system EFE systemMixture heater control
Electrically erasable programmable read
only memory EEPROM
***
Electronic ignition system EI systemIgnition timing control
Engine control EC***
Engine control module ECMECCS control unit
Engine coolant temperature ECTEngine temperature
Engine coolant temperature sensor ECTS Engine temperature sensor
Engine modification EM***
Engine speed RPMEngine speed
Erasable programmable read only memory EPROM ***
Evaporative emission canister EVAP canisterCanister
Evaporative emission system EVAP systemCanister control solenoid valve
Exhaust gas recirculation valve EGR valveEGR valve
IDX-3
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ALPHABETICAL INDEX
Brake inspection ................................................
MA-28
Brake lines and cables inspection ..................... MA-28
Brake master cylinder ....................................... BR-15
Brake switch ...................................... EC-511, EC-523
BRK/SW - Wiring diagram ............................... EC-524
Bulb specifications ........................................... LT-175
Bumper, front ...................................................... EI-13
Bumper, rear ....................................................... EI-15
C
Cabin air filter .................................................... MA-21
Camshaft ........................................................... EM-46
Camshaft inspection .......................................... EM-50
Camshaft position sensor (PHASE) ................ EC-347
CAN - Wiring diagram EC-152, AT-96, AT-97, LAN-28,
LAN-39
, LAN-57, LAN-79, LAN-98
CAN communication EC-31, EC-151, EC-154, TF-113,
RSU-6
Canister-See EVAP canister ............................. EC-35
Center case (Transfer) ....................... TF-154, TF-167
CHARGE - Wiring diagram ............................... SC-18
Charging system ............................................... SC-17
Chassis and body maintenance ........................ MA-21
Chassis and body maintenanceSchedule 1 ........ MA-8
Chassis and body maintenanceSchedule 2 ...... MA-10
CHIME - Wiring diagram ..................................... DI-46
Circuit breaker ................................................... PG-17
Clock ................................................................... DI-71
CLOCK - Wiring diagram .................................... DI-71
Closed loop control ............................. EC-25, EC-470
Closed loop control (Bank 1) ........................... EC-470
Closed loop control (Bank 2) ........................... EC-470
Clutch drum (Transfer) ....................... TF-154, TF-167
Clutch pressure switch (Transfer) ...... TF-154, TF-167
Coil spring (front) ............................................. FSU-10
Collision diagnosis .......................................... SRS-60
Combination lamp, front, removal and installation . LT-
31
Combination lamp, rear, removal and installation .. LT-
125
Combination meter ................................................ DI-5
Combination switch .......................................... LT-100
COMBSW - Wiring diagram ............................. LT-100
COMM - Wiring diagram ................................... AV-97
COMPAS - Wiring diagram ................................. DI-27
Compass ............................................................. DI-26
Component Location (auto A/C) ...................... ATC-40
Compressor clutch removal and installation . ATC-176
Compressor mounting ................................... ATC-175
Compressor precaution ................................... ATC-11
Compressor special service tool ..................... ATC-14
Condenser ..................................................... ATC-182
Connecting rod .................................................. EM-96
Connecting rod bearing clearance .................... EM-96
Connecting rod bushing clearance .................... EM-96
Console box - See Instrument panel ................... IP-10
CONSULT for VDC ......................................... BRC-28
CONSULT-II for engine ................................... EC-114
Control units (terminal arrangement) ................. PG-71
Control valve (A/T) ............................................. AT-36
Control valve (Transfer) ...................... TF-154, TF-167
Converter housing installation ............ AT-245, AT-249
COOL/F - Wiring diagram ................................ EC-476
Coolant mixture ratio ......................................... MA-12
Coolant replacement ............................ CO-10, MA-13
Cooling circuit (engine) ........................................ CO-8
Cooling fan ........................................................ CO-17
Cooling fan control ........................................... EC-473
Cooling fan motor ............................................ EC-482
Cooling unit (A/C evaporator) ....... ATC-153, ATC-184
Corrosion protection ......................................... BL-165
Crankcase ventilation system - See Positive crankcase
ventilation .......................................................... EC-45
Crankshaft ......................................................... EM-79
Crankshaft position sensor (POS) ................... EC-340
Crash zone sensor .......................................... SRS-55
Cylinder block .................................................... EM-78
Cylinder block boring ......................................... EM-99
D
D/LOCK - Wiring diagram ................................... BL-19
Data link connector for Consult ......... EC-116, EC-128
Daytime light system .......................................... LT-33
Daytime running light - See Daytime light system .. LT-
33
DEF - Wiring diagram ....................................... GW-77
Diagnosis sensor unit ...................................... SRS-58
Diagnostic trouble code (DTC) for OBD system . EC-8,
EC-52
Diagnostic trouble code (DTC) inspection priority chart
EC-89
Differential carrier assembly ............................ RFD-15
Differential gear oil replacement ........................ MA-26
Dimensions ......................................................... GI-50
Direct clutch solenoid valve ................ AT-147, AT-149
Display and amp.assembly .............................. ATC-61
Display Control Unit ........................................... AV-86
Display Unit ....................................................... AV-86
Dome light - See Interior lamp .......................... LT-134
Door glass .......................................... GW-65, GW-68
Door lock .......................................................... BL-131
Door mirror lamp ............................................... LT-134
Door trim .............................................................. EI-32
Door, front ........................................... BL-128, GW-65
Door, rear ........................................... BL-128, GW-68
Drive belt ........................................................... EM-13
Drive chain (Transfer) ......................... TF-149, TF-176
Drive pinion diff. inspection .............................. RFD-18
Drive shaft (rear) ................................................ RAX-7
Driver air bag ................................................... SRS-46
DTC work support ............................................ EC-124
DTRL - Wiring diagram ....................................... LT-37
Duct and grilles .............................................. ATC-166
DVD - Wiring Diagram ....................................... AV-78
DVD Entertainment System ............................... AV-75
DVD Player ........................................................ AV-76
IDX-4
ALPHABETICAL INDEX
E
ECM input/output signal ..................... EC-105
, EC-129
ECM power supply ............................. EC-145, EC-453
ECM relay ........................................................ EC-145
ECM/PW - Wiring diagram ............................... EC-454
ECTS - Wiring diagram .................................... EC-194
Electric sunroof .................................................. RF-10
Electric throttle control actuator ......... EC-534, EC-545
Electrical load signal circuit .............................. EC-596
Electrical units location ...................................... PG-65
Electronic ignition (EI) system ........................... EC-26
Engine control circuit diagram ......................... EC-103
Engine control component parts location ........... EC-96
Engine control module (ECM) .......................... EC-457
Engine control system diagram ......................... EC-23
Engine coolant .................................................. CO-10
Engine coolant temperature sensor (ECTS) ... EC-192,
EC-205
Engine fail-safe system ...................................... EC-91
Engine oil ............................................................. LU-7
Engine oil filter replacement ............................. MA-17
Engine oil precautions .......................................... GI-7
Engine oil replacement ..................................... MA-17
Engine removal ................................................. EM-74
Engine room cover ............................................ EM-12
Engine serial number .......................................... GI-49
ETC1 - Wiring diagram .................................... EC-535
ETC2 - Wiring diagram .................................... EC-530
ETC3 - Wiring diagram .................................... EC-541
EVAP canister .................................................... EC-35
EVAP canister purge volume control solenoid valve ....
EC-373
, EC-381
EVAP canister vent control valve ....... EC-388, EC-395
EVAP control system (small leak) diagnosis .. EC-365,
EC-419
, EC-427
EVAP control system pressure sensor .... EC-402, EC-
405, EC-411
EVAP control system purge flow monitoring diagnosis
EC-360
EVAP vapor lines inspection ............................. MA-20
Evaporative emission (EVAP) system ............... EC-32
Evaporator ..................................................... ATC-184
Exhaust manifold .............................................. EM-21
Exhaust system ................................................... EX-3
Exhaust system inspection .................................. EX-3
Expansion valve ............................................. ATC-186
F
F/FOG - Wiring diagram ..................................... LT-71
F/PUMP - Wiring diagram ................................ EC-605
Final drive pre-inspection ................................. FFD-15
Final drive removal and installation .. FFD-12, RFD-13
Flow charts ......................................................... GI-28
Fluid temperature sensor (A/T) ........................ AT-127
Fluids ................................................................ MA-11
Fluorescent leak detector .............................. ATC-187
Fog lamp, front .................................................... LT-69
Fog lamp, front, removal and installation ........... LT-79
Foot lamp ......................................................... LT-135
Freeze frame data ............................... EC-53, EC-118
Front brake solenoid valve ................. AT-143, AT-145
Front bumper ...................................................... EI-13
Front case (Transfer) .......................... TF-149, TF-176
Front combination lamp removal and installation LT-31
Front door ............................. BL-128, BL-131, GW-65
Front Door Trim ................................................... EI-32
Front drive shaft (Transfer) ................. TF-149, TF-176
Front fog lamp .................................................... LT-69
Front fog lamp removal and installation ............. LT-79
Front passenger air bag .................................. SRS-50
Front seat ........................................................... SE-91
Front seat belt ...................................................... SB-3
Front seat belt pre-tensioner ............... SRS-3, SRS-57
Front washer ...................................................... WW-4
Front wiper ......................................................... WW-4
FTS - Wiring diagram ....................................... AT-128
FTTS - Wiring diagram ...................... EC-311, EC-316
Fuel cut control (at no load high engine speed) EC-27
Fuel filter replacement ......................................... FL-6
Fuel gauge ............................................................ DI-5
Fuel injection system (Bank 1) .......... EC-288, EC-299
Fuel injection system (Bank 2) .......... EC-288, EC-299
Fuel injector .................................................... EC-598
Fuel injector and fuel tube ................................. EM-31
Fuel level sensor ................. EC-436, EC-438, EC-440
Fuel line inspection .............................................. FL-4
Fuel precautions ................................................... GI-5
Fuel pressure check .......................................... EC-80
Fuel pressure release ....................................... EC-80
Fuel pump ....................................................... EC-604
Fuel pump and gauge .......................................... FL-6
Fuel system .......................................................... FL-4
Fuel tank ............................................................ FL-10
Fuel tank temperature sensor ........... EC-309, EC-315
Fuel tank vacuum relief valve ........................... EC-35
FUELB1 - Wiring diagram ................. EC-290, EC-301
FUELB2 - Wiring diagram ................. EC-292, EC-303
Fuse ...................................................... PG-17, PG-77
Fuse and fusible link box .................................. PG-77
Fuse block ......................................................... PG-76
Fusible link ............................................ PG-17, PG-77
G
Garage jack and safety stand ............................. GI-41
Gauges ................................................................. DI-5
Generator .......................................................... SC-17
Generic scan tool (GST) ................................. EC-127
Glass ...................................... GW-11, GW-65, GW-68
Glove box lamp ................................................ LT-158
GPS antenna ..................................................... AV-85
Grease .............................................................. MA-11
Ground distribution ............................................ PG-31