STC-14
[RAS]
REAR ACTIVE STEER
Revision: 2006 January2006 M35/M45
Disassembly and AssemblyNGS000E6
COMPONENTS
DISASSEMBLY
1. Remove mounting bolts of RAS motor assembly, and then remove RAS motor assembly, ground terminal,
O-ring from RAS actuator.
2. Remove mounting bolt of rear wheel steering angle sensor, and then remove rear wheel steering angle
sensor, O-ring from RAS actuator.
INSPECTION AFTER DISASSEMBLY
Check RAS actuator bracket (rear wheel steering angle sensor mounting area) for crush, deformation, cracks,
or other damage. Replace the RAS actuator malfunction is detected.
ASSEMBLY
Assembly is the reverse order of disassembly. For tightening torque, refer to STC-14, "COMPONENTS" .
After assembling RAS actuator assembly (after removing and installing rear wheel angle sensor and RAS
motor), perform the neutral position adjustment.
Neutral Position AdjustmentNGS000E7
Adjust neutral position after performing the following procedure.
Removing and installing or replacing the RAS actuator assembly
Disassembling the RAS actuator assembly (when removing rear wheel steering angle sensor and RAS
motor)
CAUTION:
Perform the neutral position adjustment after installing the RAS actuator assembly to the vehicle.
Before that, remove the rear lower link from the RAS actuator.
1. Disconnect harness connector and remove rear wheel steering angle sensor from the RAS actuator
assembly.
2. Disconnect RAS motor harness connector.
3. Turn ignition switch ON.
1. Ground terminal 2. RAS motor assembly 3. O-ring
4. RAS actuator 5. Rear wheel steering angle sensor
Refer to GI-11, "
Components" , for the symbols in the figure.
SGIA1052J
REAR ACTIVE STEER
STC-15
[RAS]
C
D
E
F
H
I
J
K
L
MA
B
STC
Revision: 2006 January2006 M35/M45
4. Supply 6 V voltage by connecting the four 1.5 V batteries in a
series. Connect them to the RAS motor connector (motor side),
and then operate the motor and adjust the rack in the neutral
position (A).
CAUTION:
Do not supply 12 V voltage (battery, etc) to the RAS motor.
NOTE:
For right stroke, connect positive probe to the RAS motor con-
nector terminal 1. For left stroke, connect it to the terminal 2.
5. Install rear wheel steering angle sensor with O-ring to the RAS
actuator assembly. Temporarily tighten the mounting bolts in the specified torque that the sensor can be
moved by hand.
6. Turn and adjust the rear wheel steering angle sensor so as to make each sensor signal of “DATA MONI-
TOR” mode to the following standard with CONSULT-II.
CAUTION:
During DATA MONITOR mode, “MONITORING ERROR” is displayed. But there is not malfunction
in this procedure.
7. Tighten rear wheel steering angle sensor mounting bolts.
8. Perform “ERASE” with CONSULT-II, and then erase the error memory of rear wheel steering angle sen-
sor. Refer to STC-29, "
How to Erase Self-Diagnostic Results" .
9. Perform CONSULT-II “SELF-DIAG RESULTS” again, and then make sure that there is no malfunction.
Refer to STC-28, "
SELF-DIAG RESULT MODE" . Full stroke (B) : 6.8 - 7.2 mm (0.268 - 0.283 in)
STEERING ANG () L - 0, R - 0, N - 0
RR ST ANG-MAI (V) Approx. 2.4
RR ST ANG-SUB (V) Approx. 2.4
RR ST ANG-VOL (V) Approx. 5.0
SGIA1240E
TROUBLE DIAGNOSIS
STC-47
[RAS]
C
D
E
F
H
I
J
K
L
MA
B
STC
Revision: 2006 January2006 M35/M45
3. CHECK POWER STEERING SOLENOID VALVE CONNECTOR
Turn ignition switch OFF, disconnect power steering solenoid valve harness connector, and check terminal for
deformation, disconnection, looseness, etc.
OK or NG
OK >> GO TO 4.
NG >> Harness or connector open or shorted. Repair or replace any inoperative parts.
4. CHECK POWER STEERING SOLENOID VALVE POWER SUPPLY CIRCUIT
Check continuity between RAS control unit harness connector B127
and power steering solenoid valve harness connector F25
(VQ35DE), E211 (VK45DE).
OK or NG
OK >> GO TO 5.
NG >> Open or short in harness. Repair or replace any inoper-
ative parts.
5. CHECK POWER STEERING SOLENOID VALVE GROUND CIRCUIT
Check continuity between power steering solenoid valve harness
connector F25 (VQ35DE), E211 (VK45DE) and ground.
OK or NG
OK >> GO TO 6.
NG >> Open or short in harness. Repair or replace any inoper-
ative parts.
6. CHECK POWER STEERING SOLENOID VALVE
Apply voltage power steering solenoid valve connector F25
(VQ35DE), E211 (VK45DE) and then make sure that the operating
sound (clicking sound) is heard.
OK or NG
OK >> Perform steering turning torque inspection. Refer to PS-
10, "CHECKING STEERING WHEEL TURNING
FORCE" .
NG >> Power steering solenoid valve is inoperating. Replace it.
7. CHECK SELF-DIAGNOSIS RESULTS
Perform RAS self-diagnosis.
With CONSULT-II: STC-28, "SELF-DIAG RESULT MODE"
Without CONSULT-II: STC-31, "Diagnosis Procedure with Self-Diagnosis Function (Without CONSULT-
II)"
Are malfunctioning items displayed in self-diagnosis results?
YES >> Repair or replace any malfunctioning items.
NO >> RAS control unit malfunction. Replace it.
RAS C/U Power steering solenoid valve Continuity
Terminal 36 Terminal 1 Yes
SGIA1282E
Terminal 2 – Ground : Continuity exist.
SGIA1283E
Terminal 1 (+) - 2 (-) : Operating sound is heard.
SGIA1284E
TF-4
PRECAUTIONS
Revision: 2006 January2006 M35/M45
Service Notice or PrecautionsNDS000D5
Do not reuse transfer fluid, once it has been drained.
Check the fluid level or replace the fluid only with the vehicle parked on level ground.
During removal or installation, keep inside of transfer clear of dust or dirt.
Replace all tires at the same time. Always use tires of the proper size and the same brand and pattern.
Fitting improper size and unusual wear tires applies excessive force to vehicle mechanism and can cause
longitudinal vibration.
Disassembly should be done in a clean work area, it is preferable to work in dustproof area.
Before proceeding with disassembly, thoroughly clean the transfer. It is important to prevent the internal
parts from becoming contaminated by dirt or other foreign matter.
All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
Check for the correct installation status prior to removal or disassembly. If matching marks are required,
be certain they do not interfere with the function of the parts when applied.
Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them
with a new ones if necessary.
Gaskets, seals and O-rings should be replaced any time when the transfer is disassembled.
In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, use it.
Observe the specified torque when assembling.
Clean and flush the parts sufficiently and blow-dry them.
Be careful not to damage sliding surfaces and mating surfaces.
Clean innerparts with lint-free cloth or towels. Do not use cotton work gloves and rags to prevent adhering
fibers.
TRANSFER FLUID
TF-9
C
E
F
G
H
I
J
K
L
MA
B
TF
Revision: 2006 January2006 M35/M45
TRANSFER FLUIDPFP:31001
ReplacementNDS000D9
DRAINING
1. Run the vehicle to warm up the transfer unit sufficiently.
2. Stop the engine, and remove the drain plug to drain the transfer
fluid.
CAUTION:
When draining fluid, protect exhaust tube flange with cover.
3. Apply sealant to drain plug. Install drain plug on transfer and
tighten to the specified torque. Refer to TF-45, "
COMPO-
NENTS" .
Use Genuine Silicone RTV or equivalent. Refer to GI-48,
"Recommended Chemical Products and Sealants" .
CAUTION:
Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to application and mounting surfaces.
FILLING
1. Remove filler plug and add transfer fluid until fluid level reaches
the specified limit near filler plug mounting hole.
CAUTION:
Carefully fill the fluid. (Fill up for approx. 3 minutes.)
2. Leave the vehicle for 3 minutes, and check the fluid level again.
3. Set a new gasket onto filler plug and install it on transfer and
tighten to the specified torque. Refer to TF-45, "
COMPO-
NENTS" .
CAUTION:
Do not reuse gasket.
InspectionNDS000DA
FLUID LEAKAGE AND FLUID LEVEL
1. Check if fluid is leaking from transfer or around it.
2. Check fluid level from filler plug mounting hole as shown in the
figure.
CAUTION:
Never start engine while checking fluid level.
3. Before installing filler plug, set a new gasket. Install filler plug on
transfer and tighten to the specified torque. Refer to TF-45,
"COMPONENTS" .
CAUTION:
Do not reuse gasket.
SDIA2087E
Fluid capacity
: Approx. 1.25 (2-5/8 US pt, 2-1/4 lmp pt)
SDIA2028E
SDIA2028E
TF-10
AWD SYSTEM
Revision: 2006 January2006 M35/M45
AWD SYSTEMPFP:41650
Power Transfer DiagramNDS000DB
System DescriptionNDS000DC
DESCRIPTION
Electronic control allows optimal distribution of torque to front/rear wheels to match road conditions.
Makes possible stable driving, with no wheel spin, on snowy roads or other slippery surfaces.
On roads which do not require AWD, it contributes to improved fuel economy by driving in conditions close
to rear-wheel drive.
Sensor inputs determine the vehicle's turning condition, and in response tight cornering/braking are con-
trolled by distributing optimum torque to front wheels.
NOTE:
When driving, if there is a large difference between front and rear wheel speed which continues for a long
time, fluid temperature of drive system parts becomes too high and AWD warning lamp flashes rapidly.
(When AWD warning lamp flashes, vehicle changes to rear-wheel drive conditions.) Also, optional distri-
bution of torque sometimes becomes rigid before lamp flashes rapidly, but it is not malfunction.
If AWD warning lamp is flashing rapidly, stop vehicle and allow it to idle for some time. Flashing will stop
and AWD system will be restored.
When driving, AWD warning lamp may flash slowly if there is a significant difference in diameter of the
tires. At this time, vehicle performance is not fully available and cautious driving is required. (Continues
until engine is turned OFF.)
If the warning lamp flashes slowly during driving but remains OFF after engine is restarted, the system is
normal. If it again flashes slowly after driving for some time, vehicle must be inspected.
When the difference of revolution speed between the front and rear wheel the shift occasionally changes
to direct 4-wheel driving conditions automatically. This is not malfunction.
SDIA1611E
AWD SYSTEM
TF-11
C
E
F
G
H
I
J
K
L
MA
B
TF
Revision: 2006 January2006 M35/M45
ELECTRIC CONTROLLED COUPLING
Operation Principle
1. AWD control unit supplies command current to electric controlled coupling (AWD solenoid).
2. Control clutch is engaged by electromagnet and torque is detected in control clutch.
3. The cam operates in response to control clutch torque and applies pressure to main clutch.
4. Main clutch transmits torque to front wheels according to pressing power.
Transmission torque to front wheels is determined according
to command current.
AWD CONTROL UNIT
Controls distribution of drive power between rear-wheel drive
(0:100) and AWD (50:50) conditions according to signals from
sensors.
Self-diagnosis can be done with CONSULT-II.
SDIA2270E
SDIA1844E
SDIA3133E
TF-12
AWD SYSTEM
Revision: 2006 January2006 M35/M45
AWD WARNING LAMP
Turns ON when there is a malfunction in AWD system. It indicates that fail-safe mode is engaged and vehicle
change to rear-wheel drive or shifting driving force-AWD (Front-wheels still have some driving torque).
Also turns ON when ignition switch is turned ON, for purpose of lamp check. Turns OFF approximately for 1
seconds after the engine starts if system is normal.
AWD Warning Lamp Indication
System DiagramNDS000DD
Condition AWD warning lamp
Lamp checkTurns ON when ignition switch is turned ON. Turns OFF
approx. 1 second after engine start.
AWD system malfunctionON
Protection function is activated due to heavy load to electric con-
trolled coupling. (AWD system is not malfunctioning and AWD system
changes to 2WD mode.)Rapid flashing: 2 times/second
(Flashing in approx. 1 minute and then turning OFF)
Large difference in diameter of front/rear tiresSlow flashing: 1 time/2 seconds
(Continuing to flash until turning ignition switch OFF)
Other than above (system normal) OFF
SDIA3134E