AV-284
[WITH MOBILE ENTERTAINMENT SYSTEM]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
VEHICLE MARK IS IN A RIVER OR SEA
The navigation system moves the vehicle mark with no distinction between land and rivers or sea. If the vehi-
cle mark is somehow out of place, it may appear that the vehicle is driving in a river or the sea.
VEHICLE MARK AUTOMATICALLY ROTATES
The system wrongly memorizes the rotating status as stopping when the ignition switch is turned ON with the
turntable rotating. That causes the vehicle mark to rotate when the vehicle is stopped.
WHEN DRIVING ON SAME ROAD, SOMETIMES VEHICLE MARK IS IN RIGHT PLACE AND
SOMETIMES IT IS WRONG PLACE
The conditions of the GPS antenna (GPS data) and gyroscope (angular speed sensor) change gradually.
Depending on the road traveled and the operation of the steering wheel, the location detection results will be
different. Therefore, even on a road on which the location has never been wrong, conditions may cause the
vehicle mark to deviate.
LOCATION CORRECTION BY MAP-MATCHING IS SLOW
The map matching function needs to refer to the data of the surrounding area. It is necessary to drive
some distance for the function to work.
Because map matching operates on this principle, when there are many roads running in similar direc-
tions in the surrounding area, no matching determination may be made. The location may not be cor-
rected until some special feature is found.
ALTHOUGH GPS RECEIVING DISPLAY IS GREEN, VEHICLE MARK DOES NOT RETURN TO
CORRECT LOCATION
The GPS accuracy has an error of approximately 10 m (30 ft). In some cases the vehicle mark may not be
on the correct street, even when GPS location-correction is done.
The navigation system compares the results of GPS location detection with the results from map-match-
ing location detection. The one which is determined to have higher accuracy is used.
GPS location correction may not be performed when the vehicle is stopped.
NAME OF CURRENT PLACE IS NOT DISPLAYED
The current place name may not be displayed if there are no place names displayed on the map screen.
CONTENTS OF DISPLAY DIFFER FOR BIRDVIEW® AND THE (FLAT) MAP SCREEN
Difference of the BIRDVIEW
® Screen From the Flat Map Screen Are As Follows
The current place name displays names which are primarily in the direction of vehicle travel.
The amount of time before the vehicle travel or turn angle is updated on the screen is longer than for the
(flat) map display.
The conditions for display of place names, roads, and other data are different for nearby areas and for
more distant areas.
Some thinning of the character data is done to prevent the display becoming to complex. In some cases
and in some locations, the display contents may differ.
The same place name, street name, etc. may be displayed multiple times.
BODY REPAIR
BL-327
C
D
E
F
G
H
J
K
L
MA
B
BL
Revision: 2006 January2006 M35/M45
OUTER SILL
Change parts
Outer sill (LH)Outer sill reinforcement (LH)Outer rear wheelhouse extension (LH)
SIIA2489E
BRC-1
BRAKE CONTROL SYSTEM
F BRAKES
CONTENTS
C
D
E
G
H
I
J
K
L
M
SECTION BRC
A
B
BRC
Revision: 2006 January2006 M35/M45
BRAKE CONTROL SYSTEM
VDC/TCS/ABS
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Procedures without Cowl Top Cover ..... 3
Precautions for Brake System .................................. 3
Precautions for Brake Control .................................. 4
PREPARATION ........................................................... 5
Special Service Tools ............................................... 5
Commercial Service Tools ........................................ 5
ON-VEHICLE SERVICE ............................................. 6
Adjustment of Steering Angle Sensor Neutral Posi-
tion ........................................................................... 6
SYSTEM DESCRIPTION ............................................ 7
System Diagram ....................................................... 7
Function ................................................................... 7
ABS ....................................................................... 7
EBD ....................................................................... 7
TCS ....................................................................... 7
VDC ....................................................................... 8
ECD ....................................................................... 8
Operation That Is Not "System Error" ...................... 8
ABS ....................................................................... 8
TCS ....................................................................... 8
VDC ....................................................................... 8
Fail-Safe Function .................................................... 8
ABS, EBD SYSTEM .............................................. 8
VDC / TCS ............................................................ 9
Hydraulic Circuit Diagram ........................................ 9
CAN COMMUNICATION .......................................... 10
System Description ................................................ 10
TROUBLE DIAGNOSIS .............................................11
How to Perform Trouble Diagnoses ........................ 11
BASIC CONCEPT ................................................ 11
DIAGNOSIS FLOW CHART ............................... 12
ASKING COMPLAINTS ...................................... 13
EXAMPLE OF DIAGNOSIS WORKSHEET ........ 13
Component Parts Location ..................................... 14
Schematic .............................................................. 15Wiring Diagram — VDC — ..................................... 16
CONSULT-II Functions (ABS) ................................ 22
CONSULT-II MAIN FUNCTION ........................... 22
CONSULT-II BASIC OPERATION PROCEDURE
... 22
Self-Diagnosis .....................................................
... 23
OPERATION PROCEDURE ................................ 23
ERASE MEMORY ............................................... 23
DISPLAY ITEM LIST ........................................... 24
Data Monitor ........................................................... 27
OPERATION PROCEDURE ................................ 27
DISPLAY ITEM LIST ........................................... 27
Active Test .............................................................. 30
OPERATION PROCEDURE ................................ 30
TEST ITEMS ....................................................... 31
For Fast and Accurate Diagnosis ........................... 32
PRECAUTIONS FOR DIAGNOSIS ..................... 32
Basic Inspection ..................................................... 33
BASIC INSPECTION 1: BRAKE FLUID LEVEL,
LEAK INSPECTION AND BRAKE PAD .............. 33
BASIC INSPECTION 2: LOOSENESS OF
POWER SYSTEM TERMINALS AND BATTERY ... 33
BASIC INSPECTION 3: ABS WARNING LAMP,
BRAKE WARNING LAMP, VDC OFF INDICATOR
LAMP AND SLIP INDICATOR LAMP .................. 33
Inspection 1: Wheel Sensor Circuit ........................ 34
Inspection 2: Engine System .................................. 36
Inspection 3: ABS Actuator and Electric Unit (Con-
trol Unit) .................................................................. 36
Inspection 4: ABS Actuator and Electric Unit (Con-
trol Unit) Power Supply and Ground Circuit ............ 37
Inspection 5: ABS Motor and Motor Relay Circuit ... 38
Inspection 6: Solenoid, VDC Change-Over Valve
and Actuator Relay Circuit ...................................... 40
Inspection 7: Pressure Sensor Circuit .................... 41
Inspection 8: Steering Angle Sensor Circuit ........... 41
Inspection 9: Park/Neutral Position (PNP) Switch
Circuit ..................................................................... 43
Inspection 10: Stop Lamp Switch Circuit ................ 44
Inspection 11: Yaw Rate/Side G Sensor Circuit ..... 45
BRC-6
[VDC/TCS/ABS]
ON-VEHICLE SERVICE
Revision: 2006 January2006 M35/M45
ON-VEHICLE SERVICEPFP:00000
Adjustment of Steering Angle Sensor Neutral PositionNFS000Q4
In case of doing work that applies to the list below, make sure to adjust neutral position of steering angle sen-
sor before running vehicle.
: Required
–: Not required
CAUTION:
To adjust neutral position of steering angle sensor, make sure to use CONSULT-II.
(Adjustment cannot be done without CONSULT-II.)
1. Stop vehicle with front wheels in straight-ahead position.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector on vehicle.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
3. Turn ignition switch ON and touch the CONSULT-II screen in the order of “ABS”, “WORK SUPPORT” and
“ST ANG SEN ADJUSTMENT”.
4. Touch “START”.
CAUTION:
Do not touch steering wheel while adjusting steering angle
sensor.
5. After approximately 10 seconds, touch “END”. (After approxi-
mately 60 seconds, it ends automatically.)
6. Turn ignition switch OFF, then turn it ON again.
CAUTION:
Be sure to perform above operation.
7. Run vehicle with front wheels in straight-ahead position, then
stop.
8. Select “DATA MONITOR”, “ECU INPUT SIGNALS”, and “STR ANGLE SIG” on CONSULT-II screen. Then
make sure “STR ANGLE SIG” is within 0
2.5. If value is more than specification, repeat steps 1 to 7.
9. Erase memory of ABS actuator and electric unit (control unit) and ECM. ABS actuator and electric unit
(control unit): Refer to BRC-23, "
ERASE MEMORY" . ECM: Refer to EC-100, "TROUBLE DIAGNOSIS"
(VQ35DE), EC-811, "TROUBLE DIAGNOSIS" (VK45DE).
10. Turn ignition switch OFF.
Situation Adjustment of Steering Angle Sensor Neutral Position
Removing/Installing ABS actuator and electric unit (control unit)
Replacing ABS actuator and electric unit (control unit)
Removing/Installing steering angle sensor
Removing/Installing steering components
Removing/Installing suspension components
Change tires to new ones–
Tire rotation–
Adjusting wheel alignment
SFIA0793E
BRC-8
[VDC/TCS/ABS]
SYSTEM DESCRIPTION
Revision: 2006 January2006 M35/M45
from 4 wheel sensors. When ABS actuator and electric unit (control unit) detects a spin at drive wheels
(rear wheels), it compares wheel speed signals from all 4 wheels. At this time, LH and RH rear brake fluid
pressure are controlled, while fuel being cut to engine and throttle valve being closed to reduce engine
torque by the control unit. Further more, throttle position is continuously controlled to ensure the optimum
engine torque at all times.
During TCS operation, it informs driver of system operation by flashing SLIP indicator lamp.
Electrical system diagnosis by CONSULT-II is available.
VDC
Vehicle Dynamics Control system detects driver's steering operation amount and brake pedal travel from
steering angle sensor and pressure sensor. Using information from yaw rate/side G sensor and wheel
sensor, VDC judges driving condition (conditions of under steer and over steer) to improve vehicle driving
stability by controlling brake application to 4 wheels and engine output.
During VDC operation, it informs driver of system operation by flashing SLIP indicator lamp.
Electrical system diagnosis by CONSULT-II is available.
ECD
Receives deceleration degree commandment value signal from ICC sensor integrated unit, and controls brake
fluid pressure with the motor (built-in ABS actuator and electric unit (control unit)).
Operation That Is Not "System Error" NFS000Q7
ABS
When starting engine or just after starting vehicle, brake pedal may vibrate or the motor operating sound
may be heard from engine room. This is a normal states of the operation check.
During ABS operation, brake pedal lightly vibrates and a mechanical sound may be heard. This is normal.
Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.
TCS
Depending on road circumstances, driver may have a sluggish feel. This is normal, because optimum
traction has highest priority under TCS operation.
When vehicle is passing through a road where surface friction varies, downshifting or depressing acceler-
ator pedal fully may activate TCS temporarily.
VDC
During VDC operation, body and brake pedal lightly vibrate and mechanical sounds may be heard. This is
normal.
If vehicle is rotated on turn table, or rolled and rocked on ship, ABS warning lamp, VDC OFF indicator
lamp, and SLIP indicator lamp may turn on. In this case, start engine on normal road again. If ABS warn-
ing lamp, VDC OFF indicator lamp, and SLIP indicator lamp turn off after restart, it is normal.
When starting TCS or VDC under rapid acceleration or hard turn, operating sound by brake pedal is gen-
erated. However, this is not malfunction. This is because TCS and VDC are functioning normally.
VDC may not operate normally or ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp
may turn on when driving special roads with extremely steep slant (banks on circuit road and so on.) How-
ever, it is not malfunction when returning to a normal state after restarting the engine. In that case, be sure
to erase the memory of self-diagnosis. Refer to BRC-23, "
ERASE MEMORY" .
Yaw rate /side G sensor malfunction may occur under hard turn like spin turn, rapid acceleration turn, drift
run, etc., when VDC function is OFF (VDC OFF switch is turned on). It is not malfunction if it is possible to
return to a normal position after restarting engine. Then erase the memory of self-diagnosis. Refer to
BRC-23, "
ERASE MEMORY" .
VDC OFF indicator lamp and SLIP indicator lamp may simultaneously turn on when low tire pressure
warning lamp turns on. This is not a VDC system error but results from characteristic change of tires.
Fail-Safe FunctionNFS000Q8
ABS, EBD SYSTEM
In the event there is a malfunction with the electrical system, the ABS warning lamp, VDC OFF indicator lamp,
and SLIP indicator lamp will turn on when it is the ABS that is malfunctioning, and the brake warning lamp,
ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp will turn on when it is the EBD that is
BRC-24
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
DISPLAY ITEM LIST
Code Display item Malfunction detecting condition Check item
C1101 RR RH SENSOR-1Circuit of rear RH wheel sensor is open. Or when the sensor
power voltage is outside the standard.
BRC-34,
"Inspection 1:
Wheel Sensor
Circuit"
(Note 1) C1102 RR LH SENSOR-1Circuit of rear LH wheel sensor is open. Or when the sensor
power voltage is outside the standard.
C1103 FR RH SENSOR-1Circuit of front RH wheel sensor is open. Or when the sensor
power voltage is outside the standard.
C1104 FR LH SENSOR-1Circuit of front LH wheel sensor is open. Or when the sensor
power voltage is outside the standard.
C1105 RR RH SENSOR-2When the circuit in the rear RH wheel sensor is short-circuited.
Or when the distance between the wheel sensor and sensor rotor
is too large and the sensor pulse cannot be recognized by the
control unit.
C1106 RR LH SENSOR-2When the circuit in the rear LH wheel sensor is short-circuited. Or
when the distance between the wheel sensor and sensor rotor is
too large and the sensor pulse cannot be recognized by the con-
trol unit.
C1107 FR RH SENSOR-2When the circuit in the front RH wheel sensor is short-circuited.
Or when the distance between the wheel sensor and sensor rotor
is too large and the sensor pulse cannot be recognized by the
control unit.
C1108 FR LH SENSOR- 2When the circuit in the front LH wheel sensor is short-circuited.
Or when the distance between the wheel sensor and sensor rotor
is too large and the sensor pulse cannot be recognized by the
control unit.
C1109BATTERY VOLTAGE
[ABNORMAL]When the ABS actuator and electric unit (control unit) power sup-
ply voltage is lower than normal.BRC-37,
"Inspection 4:
ABS Actuator
and Electric Unit
(Control Unit)
Power Supply
and Ground Cir-
cuit"
C1110 CONTROLLER FAILUREWhen there is an internal malfunction in the ABS actuator and
electric unit (control unit).BRC-36,
"Inspection 3:
ABS Actuator
and Electric Unit
(Control Unit)"
C 1111 P U M P M O T O RDuring the actuator motor operating with ON, when the actuator
motor turns OFF, or when the control line for actuator motor relay
is open.BRC-38,
"Inspection 5:
ABS Motor and
Motor Relay Cir-
cuit"
During the actuator motor operating with OFF, when the actuator
motor turns ON, or when the control line for relay is shorted to
ground.
C1114 MAIN RELAYDuring the actuator relay operating with OFF, when the actuator
relay turns ON. Or when the control line for the relay is shorted to
the ground.BRC-40,
"Inspection 6:
Solenoid, VDC
Change-Over
Valve and Actua-
tor Relay Circuit"
During the actuator relay operating with ON, when the actuator
relay turns OFF, or when the control line for the relay is open.
C 111 5ABS SENSOR
[ABNORMAL SIGNAL]When wheel sensor input signal is malfunctioning.BRC-34,
"Inspection 1:
Wheel Sensor
Circuit"
(Note 1)
BRC-26
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
Note 1: After completing repairs of shorted sensor circuit, when ignition switch is turned ON, ABS warning lamp turns on. Make sure that
ABS warning lamp turns off while driving vehicle at 30 km/h (19 MPH) or more for approximately 1 minute according to self-diagnosis
procedure. In addition, if wheel sensor 2 is displayed for wheels, check wheel sensor circuit and also check control unit power voltage.
Note 2: When malfunctions are detected in several systems, including CAN communication circuit [U1000], troubleshoot CAN communi-
cation circuit. Refer to BRC-51, "
Inspection 16: CAN Communication Circuit" . C1147 USV LINE [FL-RR]VDC switch-over solenoid valve (USV1) on the primary side is
open circuit or shorted, or the control line is open or shorted to
the power supply or the ground.
BRC-40,
"Inspection 6:
Solenoid, VDC
Change-Over
Valve and Actua-
tor Relay Circuit"
C1148 USV LINE [FR-RL]VDC switch-over solenoid valve (USV2) on the secondary side is
open circuit or shorted, or the control line is open or shorted to
the power supply or the ground.
C1149 HSV LINE [FL-RR]VDC switch-over solenoid valve (HSV1) on the primary side is
open circuit or shorted, or the control line is open or shorted to
the power supply or the ground.
C1150 HSV LINE [FR-RL]VDC switch-over solenoid valve (HSV2) on the secondary side is
open circuit or shorted, or the control line is open or shorted to
the power supply or the ground.
C1153 EMERGENCY BRAKEWhen ABS actuator and electric unit (control unit) is malfunction-
ing. (pressure increase is too much or too little)BRC-36,
"Inspection 3:
ABS Actuator
and Electric Unit
(Control Unit)"
C1154 PNP POS SIGTCM or ABS actuator and electric unit (control unit) internal mal-
function.BRC-43,
"Inspection 9:
Park/Neutral
Position (PNP)
Switch Circuit"
C1155 BR FLUID LEVEL LOWBrake fluid level is low or communication line between the ABS
actuator and electric unit (control unit) and brake fluid level switch
is open or shorted. BRC-48,
"Inspection 12:
Brake Fluid
Level Switch Cir-
cuit"
C1156 ST ANG SEN COM CIRCAN communication circuit or steering angle sensor is malfunc-
tioning.BRC-51, "Inspection 16:
CAN Communi-
cation Circuit"
C1170 VARIANT CODING In a case where VARIANT CODING is different.BRC-36,
"Inspection 3:
ABS Actuator
and Electric Unit
(Control Unit)"
C1185 ACC CONT ICC sensor integrated unit internal malfunction.BRC-50,
"Inspection 14:
ICC Sensor Inte-
grated Unit Cir-
cuit (With ICC)"
U1000 CAN COMM CIRCUIT When there is a malfunction in the CAN communication circuit.BRC-51,
"Inspection 16:
CAN Communi-
cation Circuit"
(Note 2)
U1100 ACC COMM CIRCUITWhen there is a malfunction in the CAN communication circuit or
ICC sensor integrated unit.BRC-51,
"Inspection 16:
CAN Communi-
cation Circuit"
Code Display item Malfunction detecting condition Check item
TROUBLE DIAGNOSIS
BRC-31
[VDC/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
Revision: 2006 January2006 M35/M45
NOTE:
When active test is performed while depressing the pedal, the pedal depression amount will change.
This is normal. (Only solenoid valve and ABS motor)
“TEST IS STOPPED” is displayed 10 seconds after operation start.
After “TEST IS STOPPED” is displayed, to perform test again, touch “BACK” and repeat step 3.
TEST ITEMS
Solenoid Valve
NOTE:
The example shown is for front right wheel. The procedure for the other wheels is the same as given below.
When performing an active test of the ABS function, select the
"MAIN SIGNALS" for each test item.In addition, when perform-
ing an active test of the VDC/TCS function, select the item menu
for each test item.
For ABS solenoid valve, touch “UP”, “KEEP”, and “DOWN” on
the display screen. For ABS solenoid valve (ACT), touch “UP”,
“ACT UP”, “ACT KEEP” and confirm that solenoid valves (IN,
OUT, USV, HSV) operate as shown in the table below.
*: ON for 1 to 2 seconds after the touch, and then OFF
Note: A brief moment of ON/OFF condition occurs every 20 seconds after ignition switch turned ON. This is not malfunction because it is
an operation for checking.
ABS Motor
Touch “ON” and “OFF” on screen. Make sure motor relay and actua-
tor relay operates as shown in table below.
Note: A brief moment of ON/OFF condition occurs every 20 seconds after ignition
switch turned ON. This is not malfunction because it is an operation for checking.
SFIA0678E
Operation
(Note)ABS solenoid valve ABS solenoid valve (ACT)
UP KEEP DOWN UP ACT UP ACT KEEP
FR RH IN SOL OFF ON ON OFF OFF OFF
FR RH OUT SOL OFF OFF ON* OFF OFF OFF
USV [FR-RL] OFF OFF OFF OFF ON ON
HSV [FR-RL] OFF OFF OFF OFF ON* OFF
Operation ON OFF
MOTOR RELAY ON OFF
ACTUATOR RLY
(Note)ON ON
SFIA0593E