ACTIVE AFS
LT-141
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Revision: 2006 January2006 M35/M45
AFS SWITCH
AFS switch transmits state of ON/OFF as AFS switch signals to AFS
control unit.
AFS control unit performs AFS operation when AFS switch is
ON and turns off AFS off indicator lamp.
AFS control unit does not perform AFS operation when AFS
switch is OFF, and turns on AFS off indicator lamp.
HEIGHT SENSOR
The height sensor is located on the left side of the rear suspension
member and detects rear vehicle height change by sensing the dis-
placement of the rear suspension arm. And transmits a height sen-
sor signal to the AFS control unit.
STEERING ANGLE SENSOR
The steering angle sensor is located combination switch and detects
steering angle. And transmits a steering angle sensor signal to the
AFS control unit.
IPDM E/R
IPDM E/R detects ON/OFF state of low beam headlamps. It transmits a low beam state signal to the AFS con-
trol unit.
ECM
ECM transmits an engine speed signal to the AFS control unit.
TCM
TCM transmits an A/T position indicator signal to the AFS control unit.
UNIFIED METER AND A/C AMP.
Unified meter and A/C amp. transmits vehicle speed signals to the AFS control unit.
Unified meter and A/C amp. transmits AFS off indicator signals received from the AFS control unit to the
combination meter.
COMBINATION METER
Combination meter turns on/off or blinks built-in AFS off indicator lamp depending on AFS off indicator signal
received from unified meter and A/C amp.
SKIB4709E
Sensor angle Vehicle height
A Approx. –103
(Link stopper angle) Low side
B0
(Standard position)Approx. unloaded
vehicle position
C Approx. 46
(Link stopper angle) High side SKIB4689E
SKIB4708E
ACTIVE AFS
LT-157
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Revision: 2006 January2006 M35/M45
CAUTION:
If DTC relating to CAN communication [U1000] and other components are displayed at the same
time, diagnose CAN communication first.
Make sure of the normal operation after the parts (except AFS control unit) replacement according
to the self-diagnosis results. Delete the malfunction history.
Display Results
0: There is malfunction now.
1 – 39: Displays when it is normal at present and finds malfunction in the past. It increases in order
of 0
12...3839 after returning to the normal condition whenever IGN OFFON. If it is over 39,
it is fixed to 39 until the self-diagnostic results are erased. It returns to 0 when malfunction is
detected again in the process.
ECU CIRC
[B2521]Any of several statuses below
Short circuit exists for 2 seconds or longer on power supply
(approx. 12 V) or ground of swivel position sensor (RH) power
supply (AFS control unit terminal 4).
Short circuit exists for 2 seconds or longer on power supply
(approx. 12 V) of swivel position sensor (RH) signal (AFS con-
trol unit terminal 9).
Short circuit exists for 2 seconds or longer on power supply
(approx. 12 V) or ground of swivel position sensor (LH) power
supply (AFS control unit terminal 24).
Short circuit exists for 2 seconds or longer on power supply
(approx. 12 V) of swivel position sensor (LH) signal (AFS con-
trol unit terminal 29).
Short circuit exists for 2 seconds or longer on power supply
(approx. 12 V) or ground of height sensor power supply (AFS
control unit terminal 6).
Short circuit exists for 2 seconds or longer on power supply
(approx. 12 V) of height sensor signal (AFS control unit termi-
nal 28).
AFS control unit (RAM/ROM) malfunctions.1. Stop the swivel motor RH and
LH when the malfunction
occurred.
2. Stop aiming motors when the
malfunction occurred.
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.LT-178, "
DTC
B2521 ECU
CIRC"
ECM SIG
[B2522]Cannot receive engine speed signal.1. Back to the initial position.
2. Stop when the malfunction
occurred.
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.EC-137,
"SELF-DIAG
RESULTS
MODE" in EC
section.
If above sys-
tem is normal,
replace AFS
control unit.
AFS SIG
[B2523]Cannot transmit AFS off indicator signal.1. Back to the initial position.
2. Normal operation
3. Flashes at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.Replace
AFS control
unit LT-191
Details of
error
indication
detected by
CONSULT-
IIConditions of error detectionFail-safe
1. Swivel operation
2. Auto aiming operation
3. AFS OFF indicator operation
4. CancellationReference
LT-160
ACTIVE AFS
Revision: 2006 January2006 M35/M45
ACTIVE TEST
Operation Procedure
1. Start the engine. (Swivel actuator is initialized.)
2. Touch “ADAPTIVE LIGHT” on “SELECT SYSTEM” screen.
3. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
4. Touch “LOW BEAM TEST RIGHT”, “LOW BEAM TEST LEFT”, or “LEVELIZER TEST” on “SELECT TEST
ITEM” screen.
CAUTION:
Can be tested only when swivel actuator initialization is completed. If initialization is not com-
pleted, “RETRY COMMAND” is displayed and cannot be tested.
LOW BEAM TEST RIGHT
Low beam headlamp (right) can be operated to swivel angle
0
by touching “ORIGIN”, and to maximum angle by “PEAK”.
LOW BEAM TEST LEFT
Low beam headlamp (left) can be operated to swivel angle 0
by touching “ORIGIN”, and to maximum angle by “PEAK”.
LEVELIZER TEST
Aiming motor drive signal can be changed to approx. 85%
(ratio to IGN power supply) by touching “ORIGIN”, and to
approx. 15% by “PEAK”. That angles headlamp LO up and
down.
5. During the operation check, touching “BACK” deactivates the operation.
Test Item Swivel Speed Mode
ORIGIN/PEAK - FAST Three times fast as SLOW Normal operation
ORIGIN/PEAK - SLOW — Initialization
SKIB4794E
Test Item Swivel Speed Mode
ORIGIN/PEAK - FAST Three times fast as SLOW Normal operation
ORIGIN/PEAK - SLOW — Initialization
SKIB4795E
Test ItemAiming Motor Drive Signal
Light Axis
(Reference Value) Ratio to IGN
power supplyVoltage
ORIGIN Approx. 85% Approx. 10.6 V 0
PEAK Approx. 15% Approx. 1.9 VApprox. 2.5
(Relatively lower than
that of origin)SKIB4796E
ACTIVE AFS
LT-161
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Revision: 2006 January2006 M35/M45
Symptom ChartNKS003QN
CAUTION:
The low beam headlamps performs small movements when AFS control unit detects the engine start.
This is normal with initialization of swivel actuator by AFS control unit.
SymptomAFS OFF
indicatorCausal system Reference
AFS operates, but cannot judge normal/
abnormal.
(AFS function test)NormalCheck swivel operation.LT-181, "AFS
Operation
Check (Func-
tion Test)"
Check steering angle sensor neutral point (straight-ahead
position).
Auto aiming operates, but cannot judge
normal/abnormal.
(Auto aiming function test)NormalCheck auto aiming operation.LT-183, "Auto
Aiming Opera-
tion Check
(Function
Te s t )"
Check height sensor signal value recognized by AFS con-
trol unit at unloaded vehicle position.
Check height sensor signal and aiming motor drive signal.
Neither AFS operates nor auto aiming
operates.BlinkingCheck AFS control unit self-diagnostic results. LT-154,
"SELF-DIAG
RESULTS"
Check AFS control unit power supply and ground circuit.
NOTE:
Check only when “ADAPTIVE LIGHT” is not displayed on
CONSULT-II “SELECT SYSTEM” screen.LT-151, "Pre-
liminary
Check"
AFS does not operate.
(Auto aiming operation is normal.)Blinking Check AFS control unit self-diagnostic results. LT-154,
"SELF-DIAG
RESULTS"
Illuminated Check AFS switch system circuit.LT-185, "
AFS
Switch Does
Not Operate"
Auto aiming does not operate.
(AFS operation is normal.)NormalCheck AFS control unit self-diagnostic results. LT-154,
"SELF-DIAG
RESULTS"
Check aiming motor system circuit.LT-187, "
Auto
Aiming Does
Not Operate
(Check Aiming
Motor System
Circuit)"
Auto aiming operates in the reverse way.
(Lowering vehicle height angles light
axis up.)Normal Replace AFS control unit.LT-191, "Removal and
Installation of
AFS Control
Unit"
AFS OFF indicator does not illuminate.
(AFS operation and auto aiming opera-
tion are normal.)Not
illuminatedCheck circuit between unified meter and A/C amp. and
combination meter.LT-190, "
AFS
OFF Indicator
Does Not
Operate"AFS OFF indicator blinks.
(AFS operation and auto aiming opera-
tion are normal.)BlinkingCheck receive state of AFS off indicator signal from uni-
fied meter and A/C amp.
AFS cannot be cancelled.
(AFS switch does not operate.)Normal Check AFS switch system circuit.LT-185, "AFS
Switch Does
Not Operate"
ACTIVE AFS
LT-181
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Revision: 2006 January2006 M35/M45
AFS Operation Check (Function Test)NKS003QS
1. CHECK SWIVEL ACTUATOR
1. Start engine and turn lighting switch to 2ND position.
2. Select “ADAPTIVE LIGHT” on CONSULT-II. Select “ACTIVE
TEST” on “SELECT DIAG MODE” screen.
3. Select “LOW BEAM TEST RIGHT” or “LOW BEAM TEST LEFT”
on “SELECT TEST ITEM” screen.
4. Touch “ORIGIN–FAST/SLOW” and “PEAK–FAST/SLOW”
screen.
5. Make sure of swivel operation.
OK or NG
OK >> GO TO 2.
NG >>
When interference or poor fitment is found, perform aiming adjustment. Refer to LT- 7 4 , "Aiming
Adjustment" . If it is normal, replace headlamp. Refer to LT- 1 9 0 , "Removal and Installation of
Front Combination Lamp" .
When the operation range is irregular, perform aiming adjustment. Refer to LT- 7 4 , "Aiming
Adjustment" . If it is normal, GO TO 3.
2. CHECK STEERING ANGLE SENSOR
Check “STR ANGLE SIG” in “Data Monitor” when driving straight
and steering turn 90
to right or left.
OK or NG
OK >> GO TO 3.
NG >>
When steering is out of range while driving straight, perform steering angle sensor adjustment.
Refer to BRC-6, "
Adjustment of Steering Angle Sensor Neutral Position" in “ON-VEHICLE
SERVICE”.
When the function is normal while driving straight but the displayed value is different from
actual steering position with turning to right or left, replace steering angle sensor. Refer to LT-
190, "Removal and Installation of Steering Angle Sensor" .
SKIB4794E
TEST ITEM ORIGIN PEAKLight axis range at 10 m (394.7 in) off
(Reference value)
LOW BEAM TEST RIGHT Swivel angle 0
Swivel angle 7 to 13Approx. 1.200 to 2.300 mm (48 to 90 in)
LOW BEAM TEST LEFT Swivel angle 0
Swivel angle 17 to 23Approx. 3.000 to 4.200 mm (120 to 167 in)
Steering conditionSTR ANGLE SIG
(Data monitor)
Driving straight
5.0 to + 5.0
Turn 90 to right Approx. + 90
Tu rn 90 to left Approx. 90
SKIB4793E
ACTIVE AFS
LT-183
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Revision: 2006 January2006 M35/M45
Auto Aiming Operation Check (Function Test)NKS003QT
1. CHECK AIMING MOTOR
1. Start engine and turn lighting switch to 2ND position.
2. Select “ADAPTIVE LIGHT” on CONSULT-II. Select “ACTIVE
TEST” on “SELECT DIAG MODE” screen.
3. Select “LEVELIZER TEST” on “SELECT TEST ITEM” screen.
4. Touch “ORIGIN” and “PEAK” screen.
5. Make sure of auto aiming operation.
OK or NG
OK >> GO TO 2.
NG >>
When interference or poor fitment is found, perform aiming adjustment. Refer to LT- 7 4 , "Aiming
Adjustment" . If it is normal, replace headlamp. Refer to LT- 1 9 0 , "Removal and Installation of
Front Combination Lamp" .
When the operation range is irregular, perform aiming adjustment. Refer to LT- 7 4 , "Aiming
Adjustment" . If it is normal, GO TO 4.
2. PERFORM STATE LEVELIZER ADJUSTMENT 1
Check “LEV ACTR VLTG” in “Data Monitor” with unloaded vehicle
position. (Remove all loads in driver, passenger and trunk rooms.)
OK or NG
OK >> GO TO 3.
NG >> Perform LEVELIZER ADJUSTMENT. Refer to LT- 1 5 3 ,
"WORK SUPPORT (LEVELIZER ADJUSTMENT)" .
3. PERFORM STATE LEVELIZER ADJUSTMENT 2
Check if “LEV ACTR VLTG” changes approx. 3 seconds after lower-
ing vehicle height as low as approx.
0.5V from the value of “HI SEN
OTP RR” in “Data Monitor” at unloaded vehicle position. (Remove all
loads in driver, passenger and trunk rooms.)
OK or NG
OK >> GO TO 4.
NG >> Perform LEVELIZER ADJUSTMENT. Refer to LT- 1 5 3 ,
"WORK SUPPORT (LEVELIZER ADJUSTMENT)" .
SKIB4796E
TEST ITEM ORIGIN PEAK (Reference value)Light axis range at 10 m (394.7 in) off
(Reference value)
LEVELIZER TEST Light axis angle 0
Light axis angle approx. 2.5Approx. 450 mm (17.7 in)
TEST ITEM Unloaded vehicle position
LEV ACTR VLTG Approx. 70%
SKIB4793E
SKIB4793E
ACTIVE AFS
LT-187
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Revision: 2006 January2006 M35/M45
Auto Aiming Does Not Operate (Check Aiming Motor System Circuit)NKS003QV
1. CHECK AIMING MOTOR
1. Start engine and turn lighting switch to 2ND position.
2. Select “ADAPTIVE LIGHT” on CONSULT-II. Select “ACTIVE
TEST” on “SELECT DIAG MODE” screen.
3. Select “LEVELIZER TEST” on “SELECT TEST ITEM” screen.
4. Touch “ORIGIN” or “PEAK” screen.
5. Make sure of aiming motor operation.
OK or NG
OK >> Replace AFS control unit. Refer to LT- 1 9 1 , "Removal
and Installation of AFS Control Unit" .
NG >> GO TO 2.
2. CHECK AIMING MOTOR DRIVE SIGNAL
1. Touch “ORIGIN” or “PEAK” screen in “LEVELIZER TEST”.
2. Check voltage between AFS control unit harness connector and
ground.
OK or NG
OK >> GO TO 3.
NG >> GO TO 6.
3. CHECK AIMING MOTOR DRIVE SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect front combination lamp RH and LH connector.
3. Start engine.
4. Touch “ORIGIN” or “PEAK” screen in “LEVELIZER TEST”.
5. Check voltage between front combination lamp RH harness
connector and front combination lamp LH and RH harness con-
nector and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
SKIB4796E
(+)
(-) Condition Voltage
AFS control unit
connectorTerminal
RH
F11019
GroundORIGIN Approx. 10.6 V
PEAK Approx. 1.9 V
LH 40ORIGIN Approx. 10.6 V
PEAK Approx. 1.9 V
PKIC0687E
(+)
(-) Condition Voltage
Front combination
lamp connectorTerminal
RH E70 12
GroundORIGIN Approx. 10.6 V
PEAK Approx. 1.9 V
LH E71 12ORIGIN Approx. 10.6 V
PEAK Approx. 1.9 V
PKIC0688E
LT-188
ACTIVE AFS
Revision: 2006 January2006 M35/M45
4. CHECK AIMING MOTOR POWER SUPPLY
1. Turn ignition switch OFF.
2. Turn ignition switch ON.
3. Check voltage between front combination lamp RH and LH har-
ness connector and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair harness or connector.
5. CHECK AIMING MOTOR GROUND
1. Turn ignition switch OFF.
2. Check continuity between front combination lamp RH and LH
harness connector and ground.
OK or NG
OK >> Replace front combination lamp RH and LH (aiming
motor malfunction). Refer to LT- 1 9 0 , "
Removal and
Installation of Front Combination Lamp" .
NG >> Repair harness or connector.
6. CHECK AIMING MOTOR DRIVE SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect front combination lamp RH and LH connector.
3. Start engine.
4. Touch “ORIGIN” or “PEAK” screen in “LEVELIZER TEST”.
5. Check voltage between AFS control unit harness connector and
ground.
OK or NG
OK >> Replace front combination lamp RH and LH (aiming motor malfunction). Refer to LT- 1 9 0 ,
"Removal and Installation of Front Combination Lamp" .
NG >> GO TO 7.
(+)
(-) Voltage
Front combination
lamp connectorTerminal
RH E70 13
Ground Battery voltage
LH E71 13
PKIC0689E
Front combination
lamp connectorTerminal
GroundContinuity
RH E70 11
Ye s
LH E71 11
PKIC0690E
(+)
(-) Condition Voltage
AFS control unit
connectorTerminal
RH
F11019
GroundORIGIN Approx. 10.6 V
PEAK Approx. 1.9 V
LH 40ORIGIN Approx. 10.6 V
PEAK Approx. 1.9 V
SKIB4960E