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AT-354
ASSEMBLY
Revision: 2006 January2006 M35/M45
35. Install needle bearing (rear side) to mid carrier assembly.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 9 5 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
36. Install needle bearing (front side) to mid carrier assembly.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 9 5 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
37. Install mid carrier assembly in rear carrier assembly.
38. Install front carrier assembly, input clutch assembly and rear
internal gear as a unit.
39. Install seal rings in input clutch assembly.
CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
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40. Install band servo anchor end pin and lock nut in transmission
case.
CAUTION:
Do not reuse band servo anchor end pin.
41. Install brake band in transmission case.
CAUTION:
Assemble it so that identification to avoid incorrect installa-
tion faces servo side.
42. Install front sun gear to front carrier assembly.
CAUTION:
Apply ATF to front sun gear bearing and 3rd one-way clutch
end bearing.
43. Install needle bearing to front sun gear.
CAUTION:
Apply petroleum jelly to needle bearing.
44. Adjust brake band tilting using a clip so that brake band contacts
front sun gear drum evenly.
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AT-358
ASSEMBLY
Revision: 2006 January2006 M35/M45
d. Calculate dimension “M”.
3. Adjust total end play “T
1 ”.
Select proper thickness of bearing race so that total end play
is within specifications.
Assembly (2)NCS001RC
1. Install O-ring to oil pump assembly.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
2. Install bearing race to oil pump assembly.
CAUTION:
Apply petroleum jelly to bearing race.“M”: Distance between transmission case fitting
surface of oil pump and needle bearing on oil
pump.
M = M
1 – M2
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T1 = J – M
To ta l e n d p l a y “ T
1 ”: 0.25 - 0.55 mm (0.0098 - 0.0217 in)
Bearing races: Refer to AT-367, "
BEARING RACE
FOR ADJUSTING TOTAL END PLAY" .
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ASSEMBLY
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3. Install oil pump assembly in transmission case.
CAUTION:
Apply ATF to oil pump baring.
4. Apply recommended sealant (Genuine RTV Silicone Sealant or
equivalent. Refer to GI-48, "
Recommended Chemical Products
and Sealants" .) to oil pump assembly as shown in the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the oil pump mounting bolts and oil pump mounting
bolt mounting surfaces.
5. Tighten oil pump bolts to the specified torque. Refer to AT- 2 7 8 ,
"Components" .
CAUTION:
Apply ATF to oil pump bushing.
6. Install O-ring to input clutch assembly.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
7. Install converter housing to transmission case. Tighten con-
verter housing bolts to the specified torque. Refer to AT- 2 7 8 ,
"Components" .
CAUTION:
Do not reuse self-sealing bolt.
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AT-360
ASSEMBLY
Revision: 2006 January2006 M35/M45
8. Make sure that brake band does not close turbine revolution
sensor hole.
9. Install control valve with TCM.
a. Connect TCM connector and park/neutral position switch con-
nector.
b. Install A/T assembly harness connector to control valve with
TCM.
c. Connect TCM connectors.
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ASSEMBLY
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Revision: 2006 January2006 M35/M45
d. Install O-ring to A/T assembly harness connector.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
e. Install A/T fluid temperature sensor 2 to bracket.
f. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to
the specified torque. Refer to AT-278, "
Components" .
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve.
g. Install control valve with TCM in transmission case.
CAUTION:
Make sure that turbine revolution sensor securely installs
turbine revolution sensor hole.
Hang down revolution sensor harness toward outside so
as not to disturb installation of control valve with TCM.
Adjust A/T assembly harness connector of control valve
with TCM to terminal hole of transmission case.
Assemble it so that manual valve cutout is engaged with
manual plate projection.
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AT-362
ASSEMBLY
Revision: 2006 January2006 M35/M45
h. Install bolts A, B and C to control valve with TCM.
i. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After
that tighten them in order (1
2 3), and then tighten other
bolts. Tighten control valve bolts to the TCM with specified
torque. Refer to AT-278, "
Components" .
10. Connect A/T fluid temperature sensor 2 connector.
11. Securely fasten terminal cord assembly and A/T fluid tempera-
ture sensor 2 harness with terminal clips.
12. Connect revolution sensor connector.
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
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13. Securely fasten revolution sensor harness with terminal clip.
14. Pull down A/T assembly harness connector.
CAUTION:
Be careful not to damage connector.
15. Install snap ring to A/T assembly harness connector.
16. Install magnets in oil pan.
17. Install oil pan to transmission case.
a. Install oil pan gasket to transmission case.
CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Complete remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
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