Page 415 of 5621
AT-336
REPAIR FOR COMPONENT PARTS
Revision: 2006 January2006 M35/M45
High and Low Reverse Clutch Retaining Plate and Driven Plates
Check facing for burns, cracks or damage.
ASSEMBLY
1. Install drive plates, driven plates and retaining plate in high and low reverse clutch drum.
CAUTION:
Take care with the order of plates.
VQ35DE models
–Snap ring (1)
–Retaining plate (2)
–Drive plate (3)
–Driven plate (4)
–Drive plate/Driven plate: 4/4
VK45DE models
–Snap ring (1)
–Retaining plate (2)
–Drive plate (3)
–Driven plate (4)
–Drive plate/Driven plate: 5/5
2. Using a flat-bladed screwdriver, install snap ring in high and low
reverse clutch drum.
3. Install bearing race to high and low reverse clutch drum.
CAUTION:
Apply petroleum jelly to bearing race.
SCIA6735E
SCIA7134E
SCIA2868E
SCIA5215E
Page 416 of 5621
REPAIR FOR COMPONENT PARTS
AT-337
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2006 January2006 M35/M45
Direct ClutchNCS001R9
COMPONENTS
VQ35DE models
VK45DE models
SCIA7015E
1. Direct clutch drum 2. Dish plate 3. Retaining plate
4. Driven plate 5. Retaining plate 6. Snap ring
7. Drive plate
SCIA6983E
1. Direct clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate 6. Dish plate
Page 417 of 5621

AT-338
REPAIR FOR COMPONENT PARTS
Revision: 2006 January2006 M35/M45
DISASSEMBLY
1. Using a flat-bladed screwdriver, remove snap ring from direct
clutch drum.
2. Remove drive plates, driven plates, dish plate and retaining
plates from direct clutch drum.
INSPECTION
Check the following, and replace direct clutch assembly if necessary.
Direct Clutch Snap Ring
Check for deformation, fatigue or damage.
Direct Clutch Drive Plates and Driven Plates
Check facing for burns, cracks or damage.
Direct Clutch Dish Plate and Retaining Plates
Check facing for burns, cracks or damage.
ASSEMBLY
1. Install drive plates, driven plates, dish plate and retaining plates in direct clutch drum.
CAUTION:
Take care with the order of plates.
VQ35DE models
–Snap ring (1)
–Retaining plate (2)
–Drive plate (3)
–Driven plate (4)
–Dish plate (5)
–Drive plate/Driven plate: 5/4
VK45DE models
–Snap ring (1)
–Retaining plate (2)
–Drive plate (3)
–Driven plate (4)
–Dish plate (5)
–Drive plate/Driven plate: 6/6
SCIA2868E
SCIA6952E
SCIA6951E
Page 418 of 5621
REPAIR FOR COMPONENT PARTS
AT-339
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2006 January2006 M35/M45
2. Using a flat-bladed screwdriver, install snap ring in direct clutch
drum.
SCIA2868E
Page 431 of 5621
AT-352
ASSEMBLY
Revision: 2006 January2006 M35/M45
27. Install needle bearing in drum support.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 9 5 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
28. Install direct clutch assembly in reverse brake.
CAUTION:
Make sure that drum support edge surface and direct clutch
inner boss edge surface come to almost same place.
29. Install high and low reverse clutch assembly in direct clutch.
30. Using a flat-bladed screwdriver, align the drive plate.
31. Install high and low reverse clutch hub, mid sun gear assembly
and rear sun gear assembly as a unit.
SCIA5198E
SCIA5019E
SCIA2306E
SCIA3169E
SCIA5018E
Page 432 of 5621
ASSEMBLY
AT-353
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2006 January2006 M35/M45
CAUTION:
Make sure that portion “A” of high and low reverse clutch
drum protrudes approximately 2 mm (0.08 in) beyond por-
tion “B” of rear sun gear.
32. Install needle bearing in rear carrier assembly.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 9 5 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
33. Install bearing race in rear carrier assembly.
CAUTION:
Apply petroleum jelly to bearing race.
34. Install rear carrier assembly in direct clutch drum.
SCIA3130E
SCIA2803E
SCIA5175E
SCIA2462E
Page 433 of 5621
AT-354
ASSEMBLY
Revision: 2006 January2006 M35/M45
35. Install needle bearing (rear side) to mid carrier assembly.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 9 5 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
36. Install needle bearing (front side) to mid carrier assembly.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 9 5 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
37. Install mid carrier assembly in rear carrier assembly.
38. Install front carrier assembly, input clutch assembly and rear
internal gear as a unit.
39. Install seal rings in input clutch assembly.
CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
SCIA2804E
SCIA2805E
SCIA5017E
SCIA5015E
SCIA2470E
Page 434 of 5621
ASSEMBLY
AT-355
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2006 January2006 M35/M45
40. Install band servo anchor end pin and lock nut in transmission
case.
CAUTION:
Do not reuse band servo anchor end pin.
41. Install brake band in transmission case.
CAUTION:
Assemble it so that identification to avoid incorrect installa-
tion faces servo side.
42. Install front sun gear to front carrier assembly.
CAUTION:
Apply ATF to front sun gear bearing and 3rd one-way clutch
end bearing.
43. Install needle bearing to front sun gear.
CAUTION:
Apply petroleum jelly to needle bearing.
44. Adjust brake band tilting using a clip so that brake band contacts
front sun gear drum evenly.
SCIA6512E
SCIA5498E
SCIA5014E
SCIA2808E
SCIA5033E