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ALPHABETICAL INDEX
LT-266
Rear disc brake ................................................. BR-29
Rear door ............................................ BL-190, GW-67
Rear parcel shelf finisher ..................................... EI-42
Rear seat ......................................................... SE-172
Rear seat belt .................................................... SB-32
Rear suspension ............................................... RSU-5
Rear window ..................................................... GW-61
Rear window defogger ...................................... GW-73
Refrigerant connection precaution ..................... ATC-7
Refrigerant discharging evacuating charging ATC-151
Refrigerant general precaution .......................... ATC-7
Refrigerant lines ............................................ ATC-151
Refrigerant pressure sensor ........... EC-692, EC-1434,
ATC-98
, ATC-167
Refrigeration cycle ........................................... ATC-20
Removal and installation (A/T) ........... AT-271, AT-275
Removal and installation (Transfer) .................... TF-44
Reverse interlock door mirror ........................... GW-96
Revolution sensor (A/T) ...................... AT-119, AT-261
Rocker cover(VK45DE) ................................... EM-199
Rocker cover(VQ35DE) ..................................... EM-51
Room lamp - See Interior lamp ......................... LT-267
ROOM/L - Wiring diagram ................................ LT-274
RP/SEN - Wiring diagram ................ EC-693, EC-1435
S
SAE J1979 - Service $01 - 09 ............. EC-54
, EC-764
SEAT - Wiring diagram ...................................... SE-98
Seat belt inspection ........................................... SB-33
Seat belt, front ................................................... SB-30
Seat belt, rear .................................................... SB-32
Seat, rear ......................................................... SE-172
Self-diagnosis (Transfer) .................................... TF-22
SEN/PW - Wiring diagram ............... EC-500, EC-1219
SHIFT - Wiring diagram ................................... AT-230
Shift lock system .............................................. AT-229
Shock absorber (rear) ..................................... RSU-10
Side air bag (satellite) sensor .......................... SRS-46
Side curtain air bag .......................................... SRS-43
Side trim .............................................................. EI-37
SMJ (super multiple junction) .......................... PG-106
Spark plug replacement ..................................... MA-27
Spark plug replacement(VQ35DE) .................... MA-20
Spark plug(VK45DE) ....................................... EM-191
Spark plug(VQ35DE) ......................................... EM-43
Specification value ............................. EC-155, EC-868
Speedometer ........................................................ DI-5
Spiral cable ...................................................... SRS-40
SROOF - Wiring diagram .................................. RF-13
SRS - See Supplemental Restraint System ...... SRS-5
SRS - Wiring diagram ...................................... SRS-12
SRS Trouble diagnoses ..................................... SRS-8
Stabilizer bar (rear) ......................................... RSU-17
Stall test (A/T) .................................................... AT-53
Standardized relay ........................................... PG-109
START - Wiring diagram ................................... SC-11
Starter ................................................................ SC-10
Starting system .................................................. SC-10
Steering gear and linkage inspection ................ MA-36
Steering linkage ................................................. PS-18
Steering wheel and column ................... PS-10, PS-13
Steering wheel turning force .............................. PS-10
Stop lamp .......................................................... LT-243
Stop lamp switch .............................. EC-598, EC-1329
STSIG - Wiring diagram ................................... AT-109
Sun roof, electric ................................................ RF-10
Sunload sensor ............................. ATC-119, ATC-128
Sunroof .................................................. RF-25, RF-28
Sunshade ............................................................ EI-44
Supplemental Restraint System ....................... SRS-5
Supplemental restraint system - Wiring diagram ..........
SRS-12
Suspension ....................................................... MA-37
Symbols and abbreviations ...................... GI-11, GI-24
System readiness test (SRT) code ...... EC-60, EC-770
T
Tachometer ........................................................... DI-5
Tail lamp ........................................................... LT-249
TCM circuit diagram ........................................... AT-52
TCM inspection table ......................................... AT-89
Thermostat(VK45DE) ....................................... CO-55
Thermostat(VQ35DE) ....................................... CO-29
Three way catalyst function (Bank 1) EC-392, EC-1113
Three way catalyst function (Bank 2) EC-392, EC-1113
Three way catalyst precautions ............................ GI-6
Three way catalyst(VK45DE) .......................... EM-183
Throttle control motor ....................... EC-619, EC-1351
Throttle control motor relay .............. EC-607, EC-1338
Throttle position sensor (TPS) .......... EC-231, EC-354,
EC-533
, EC-535, EC-640, EC-954, EC-1077, EC-1259,
EC-1261
, EC-1372
Throttle valve closed position learning . EC-95, EC-806
Tie-rod ............................................................... PS-18
Timing chain(VK45DE) ................................... EM-203
Timing chain(VQ35DE) ..................................... EM-64
Tire rotation ....................................................... MA-35
TLID - Wiring diagram ...................................... BL-211
Top tether strap child restraint ........................... SB-37
Torque converter installation ............. AT-274, AT-277
Torque convertor clutch solenoid valve AT-126, AT-128
TPS1 - Wiring diagram .................... EC-356, EC-1079
TPS2 - Wiring diagram ...................... EC-233, EC-956
TPS3 - Wiring diagram .................... EC-642, EC-1374
Transfer control unit inspection table ................. TF-20
TRNSCV - Wiring diagram ............................... BL-281
Trouble diagnoses .............................................. GI-12
Trunk lid ........................................................... BL-203
Trunk lid opener - See Trunk lid ...................... BL-209
TURN - Wiring diagram .................................... LT-215
Turn signal lamp ............................................... LT-211
Two trip detection logic ........................ EC-54, EC-764
Tyre pressure monitoring system - trouble diagnoses ..
WT-13
ACTIVE AFS
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System DescriptionNKS003QF
AFS control unit controls AFS and headlamp auto aiming.
The following signals are input to AFS control unit via CAN communication:
Steering angle sensor signal
A/T position indicator signal
Low beam status signal
Vehicle speed signal
Engine speed signal
Other signals are input as follows:
AFS switch signal from AFS switch connected to AFS control unit
Height sensor signal from height sensor connected to AFS control unit
Swivel position sensor signal from swivel position sensor built into both right and left swivel actuators con-
nected to AFS control unit
In response to the state of control, AFS control unit switches commands of AFS off indicator signal sent to uni-
fied meter and A/C amp. via CAN communication; and then turns on/off or blinks AFS off indicator lamp built in
the combination meter.
AFS (ADAPTIVE FRONT-LIGHTING SYSTEM)
AFS increases viewability of cornering direction by changing light axis automatically to the direction of travel
with low beam headlamps during vehicle's cornering.
AFS switch allows AFS function to be stopped.
AFS control unit determines the current vehicle conditions by each received signals, and sends commands to
the low beam headlamp to swivel. With the headlamps (HIGH/LOW) illuminated, the AFS switch on, engine
running and the A/T select lever in any position but range P or range R, the low beam headlamps are opera-
tive by AFS control unit commands.
As the steering wheel is turned to the left (right), the left (right) low beam headlamp will automatically swivel
angle in accordance with the steering angle and vehicle speed, and stop the operation when the steering
wheel is returned to the straight-ahead position.
Swivel operation allows drive signal to be sent to the swivel actuator on the side that AFS control unit is actu-
ated. Step motor built in swivel actuator adjusts low beam projector of headlamp to swivel angle that matches
drive signal. Swivel position sensor built in swivel actuator detects swivel angle and transmits a swivel position
sensor signal to the AFS control unit. AFS control unit monitors if swivel operation is performed normally via
swivel position sensor signal.
Swivel operation
*1: Included high beam illuminated.
*2: The swivel operates when running at approx. 25 km/h (15.5 MPH). When swivel operation is started, it works on until vehicle
stops.
*3: The low beam headlamps perform small movements when AFS control unit detects start of the engine. This is normal with ini-
tialization of swivel actuator by AFS control unit.Low beam
statusA/T selector
lever positionVehicle speed AFS switch Engine speed Low beam
headlamp LH
(swivel)Low beam
headlamp RH
(swivel)
Left turn
Illuminated*
1Except P, R
Running*2ONWhile engine
running*3
Right turn
Illuminated*1Except P, R Irrespective ONWhile engine
running*3
ACTIVE AFS
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AFS OPERATION
When The Steering Wheel Is Turned To The Left
Swivel motor driving signal (1-phase) is transmitted when the steer-
ing wheel is turned to left approximately more than 10* degrees
(predetermined), with vehicle speed at approximately 25 km/h (15.5
MPH) or more, headlamps (HIGH/LOW) illuminated, AFS switch ON
and the engine running and the A/T select lever in any position
except range P or R.
* : Slightly different from the case when it is turned to the right.
Swivel motor driving signal (1-phase) is sent
to front combination lamp LH terminal 17
through AFS control unit terminal 15,
to AFS control unit terminal 38
through front combination lamp LH terminal 21.
And swivel motor driving signal (2-phase) is sent:
to front combination lamp LH terminal 16
through AFS control unit terminal 17,
to AFS control unit terminal 36
through front combination lamp LH terminal 20.
Swivel position sensor detects swivel angle during ignition switch ON, and transmits swivel position sensor
signals to the AFS control unit:
When ignition switch is turn to ON position, power is supplied
to front combination lamp LH terminal 15
through AFS control unit terminal 24.
When ignition switch is turn to ON position, swivel position sensor signal input is supplied
to AFS control unit terminal 29
through front combination lamp LH terminal 14.
Ground is supplied
to front combination lamp LH terminal 19
through AFS control unit terminal 27.
The low beam headlamp LH starts to swivel to the left.
The swivel motor driving signals are blocked and the swivel motion stops when the steering angle reaches
approximately more than 80 degrees (predetermined). The low beam headlamp will not swivel any further no
matter how further left. As the steering wheel is turned back to the right, the swivel motor driving signals (both
1-phase and 2-phase) will be reversed, causing low beam headlamp LH to start swiveling to the right. When
steering angle becomes smaller than predetermined value, the low beam headlamp is set in the straight-
ahead position, swivel motor driving signals are blocked and low beam headlamps stop swiveling.
When The Steering Wheel Is Turned To The Right
Swivel motor driving signal (1-phase) is transmitted when the steer-
ing wheel is turned to right approximately more than 10* degrees
(predetermined), with headlamps (HIGH/LOW) illuminated, AFS
switch ON, the engine running and the A/T select lever in any posi-
tion except range P or R.
* : Slightly different from the case when it is turned to the left.
Swivel motor driving signal (1-phase) is sent
to front combination lamp RH terminal 16
through AFS control unit terminal 34,
to AFS control unit terminal 11
through front combination lamp RH terminal 20.
And swivel motor driving signal (2-phase) is sent
to front combination lamp RH terminal 17
through AFS control unit terminal 32,
to AFS control unit terminal 13
SKIB4705E
SKIB4706E
LT-138
ACTIVE AFS
Revision: 2006 January2006 M35/M45
through front combination lamp RH terminal 21.
Swivel position sensor detects swivel angle during ignition switch ON, and transmits swivel position sensor
signals to the AFS control unit:
When ignition switch is turn to ON position, power is supplied
to front combination lamp RH terminal 15
through AFS control unit terminal 4.
When ignition switch is turn to ON position, swivel position sensor input signal is supplied
to AFS control unit terminal 9
through front combination lamp RH terminal 14.
Ground is supplied
to front combination lamp RH terminal 19
through AFS control unit terminal 2.
The low beam headlamp RH starts to swivel to the right.
The swivel motor driving signals are blocked and the swivel motion stops when the steering angle reaches
approximately more than 80 degrees (predetermined). The low beam headlamp will not swivel any further no
matter how further right. As the steering wheel is turned back to the left, the swivel motor driving signals (both
1-phase and 2-phase) will be reversed, causing low beam headlamp RH to start swiveling to the left. When
steering angle becomes smaller than predetermined value, the low beam headlamp is set in the straight-
ahead position, swivel motor driving signals are blocked and low beam headlamps stop swiveling.
AFS OFF INDICATOR OPERATION
In response to the state of control, AFS control unit switches com-
mands of AFS off indicator signal sent to unified meter and A/C amp.
via CAN communication; and then turns on/off or blinks AFS off indi-
cator lamp built in the combination meter depending on the following
condition.
Bulb check operation
AFS off indicator lamp is turned off after illuminating for one sec-
ond as a bulb check for AFS off indicator lamp when turn ignition
switch ON is detected.
NOTE:
AFS off indicator lamp is turned off without a lapse of one sec-
ond when start of the engine is detected.
AFS switch operation
AFS off indicator lamp is illuminated while AFS switch is OFF.
AFS off indicator lamp is turned off while AFS switch is ON.
System warning operation
AFS off indicator lamp illuminates at intervals of approximately one second when AFS control unit detects
any specific DTC (diagnosis trouble code), or when unified meter and A/C amp. cannot receive AFS off
indicator signals.
NOTE:
Unified meter and A/C amp. transmits a command to combination meter to blink AFS off indicator lamp
when they cannot receive AFS off indicator signal.
SWIVEL ACTUATOR INITIALIZATION
AFS control unit performs swivel operation to initialize swivel actuator when start of the engine is detected.
Straight-ahead position of low beam headlamps is adjusted by turning low beam headlamps to outside vehicle
with specified swivel angle after turning it to the center of vehicle and making sure that it reaches the stopper.
Swivel actuator initialization shall be performed every time when start of the engine is detected.
SKIB4765E
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DATA MONITOR
Operation Procedure
1. Touch “ADAPTIVE” on the “SELECT TEST ITEM” screen.
2. Touch “DATA MONITOR” on the “SELECT DIAG MODE” screen.
3. Touch “ALL SIGNALS” or “SELECTION FROM MENU” on the “SELECT MONITOR ITEM” screen.
4. When “SELECTION FROM MENU” is selected, touch items to be monitored. When “ALL SIGNALS” is
selected, all items will be monitored.
5. Touch “START”.
6. Touch “RECORD” while monitoring and status of the item being
monitored can be recorded. To stop recording, touch “STOP”.
Data Monitor item
ALL SIGNALS Monitors all items.
SELECTION FROM MENU Selects items and monitors them.
SKIB4793E
Monitors itemMeasuring condition
Description
Operation or conditionReference
value
STR ANGLE SIG “
” Steering wheelStraight-ahead Approx. 0Displays steering angle based on
steering angle sensor signals.
TurnedApprox. 550
to 550
VHCL SPD “ km/h ” —Displays vehicle speed based on
vehicle speed sensor signals.
SLCT LVR POSI “ P – 1 ” —Displays A/T selector lever position
based on AT position indicator sig-
nals.
HEAD LAMP “ ON/OFF ” Lighting switch 2ND ON Displays low beam headlamps on/off
status based on low beam status sig-
nal. Out of 2ND OFF
AFS SW “ ON/OFF ” AFS switchON ON
Displays AFS switch ON/OFF position
based on AFS switch signals.
OFF OFF
HI SEN OTP RR “ V ”Vehicle height
(With 18-inch wheel)Unloaded vehi-
cle positionApprox. 2.5 V
Displays vehicle height value based
on height sensor signals. Maximum
laden conditionApprox. 1.0 V
Vehicle height
(With 19-inch wheel)Unloaded vehi-
cle positionApprox. 2.5 V
Maximum
laden conditionApprox. 1.3 V
MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
GENERAL MAINTENANCE ....................................... 4
Explanation of General Maintenance ....................... 4
PERIODIC MAINTENANCE ....................................... 7
Introduction of Periodic Maintenance ....................... 7
Schedule 1 ............................................................... 8
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 8
CHASSIS AND BODY MAINTENANCE ............... 9
Schedule 2 ............................................................. 10
EMISSION CONTROL SYSTEM MAINTE-
NANCE ................................................................ 10
CHASSIS AND BODY MAINTENANCE .............. 11
RECOMMENDED FLUIDS AND LUBRICANTS ...... 12
Fluids and Lubricants ............................................. 12
SAE Viscosity Number ........................................... 13
GASOLINE ENGINE OIL .................................... 13
Anti-Freeze Coolant Mixture Ratio ......................... 13
ENGINE MAINTENANCE (VQ35DE ENGINE) ......... 14
Checking Drive Belts .............................................. 14
Drive Belts Tension Adjustment ............................. 14
ALTERNATOR AND POWER STEERING OIL
PUMP BELT ........................................................ 15
A/C COMPRESSOR BELT ................................. 15
Changing Engine Coolant ...................................... 15
DRAINING ENGINE COOLANT ......................... 15
REFILLING ENGINE COOLANT ........................ 16
FLUSHING COOLING SYSTEM ......................... 17
Checking Fuel Lines ............................................ ... 18
Changing Air Cleaner Filter .................................... 18
VISCOUS PAPER TYPE ..................................... 18
Changing Engine Oil .............................................. 18
Changing Oil Filter ................................................. 19
REMOVAL ........................................................
... 19
INSTALLATION ................................................... 19
INSPECTION AFTER INSTALLATION ............... 20
Changing Spark Plugs (Platinum-Tipped Type) ..... 20
REMOVAL ........................................................
... 20INSPECTION AFTER REMOVAL ....................... 21
INSTALLATION ................................................... 21
Checking EVAP Vapor Lines .................................. 21
ENGINE MAINTENANCE (VK45DE ENGINE) ......... 22
Checking Drive Belts .............................................. 22
Tension Adjustment .............................................
... 22
Changing Engine Coolant ....................................... 22
DRAINING ENGINE COOLANT .......................... 22
REFILLING ENGINE COOLANT ......................... 23
FLUSHING COOLING SYSTEM ......................... 24
Checking Fuel Lines ............................................ ... 25
Changing Air Cleaner Filter .................................... 25
VISCOUS PAPER TYPE ..................................... 25
Changing Engine Oil ............................................
... 25
Changing Oil Filter .................................................. 26
REMOVAL ........................................................
... 26
INSTALLATION ................................................... 26
INSPECTION AFTER INSTALLATION ................ 27
Changing Spark Plugs (Platinum-Tipped Type) ...... 27
REMOVAL ........................................................
... 27
INSPECTION AFTER REMOVAL ....................... 27
INSTALLATION ................................................... 28
Checking EVAP Vapor Lines .................................. 28
CHASSIS AND BODY MAINTENANCE ................... 29
Checking Exhaust System ...................................... 29
Checking A/T Fluid ................................................. 29
Changing A/T Fluid ................................................. 31
Checking Transfer Fluid ......................................... 31
Changing Transfer Fluid ......................................... 32
Checking Propeller Shaft ........................................ 32
Checking Differential Gear Oil ................................ 32
Changing Differential Gear Oil ................................ 33
Balancing Wheels (Bonding Weight Type) ............. 33
REMOVAL ........................................................
... 33
WHEEL BALANCE ADJUSTMENT ..................... 33
Tire Rotation ........................................................... 35
Checking Brake Fluid Level and Leaks .................. 35
Checking Brake Lines and Cables ......................... 35
Changing Brake Fluid ............................................. 35
Checking Disc Brake .............................................. 36
MA-2Revision: 2006 January2006 M35/M45 ROTOR ................................................................ 36
CALIPER ............................................................. 36
PAD ..................................................................... 36
Checking Steering Gear and Linkage ..................... 36
STEERING GEAR ............................................... 36
STEERING LINKAGE .......................................... 36
Checking Power Steering Fluid and Lines .............. 37
Axle and Suspension Parts ..................................... 37
Drive Shaft .............................................................. 38
Lubricating Locks, Hinges and Hood Latch ............ 38
Checking Seat Belt, Buckles, Retractors, Anchors
and Adjusters .......................................................... 39
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 40
Standard and Limit .................................................. 40
BELT DEFLECTION AND TENSION (VQ35DE) ... 40
BELT DEFLECTION AND TENSION (VK45DE) ... 40
ENGINE COOLANT CAPACITY (APPROXI-MATE) (VQ35DE) ................................................ 40
ENGINE COOLANT CAPACITY (APPROXI-
MATE) (VK45DE) ................................................. 40
RADIATOR ........................................................... 40
ENGINE OIL CAPACITY (APPROXIMATE)
(VQ35DE) ............................................................ 40
ENGINE OIL CAPACITY (APPROXIMATE)
(VK45DE) ............................................................. 41
SPARK PLUG (PLATINUM-TIPPED TYPE)
(VQ35DE) ............................................................ 41
SPARK PLUG (PLATINUM-TIPPED TYPE)
(VK45DE) ............................................................. 41
WHEEL BALANCE .............................................. 41
GENERAL MAINTENANCE
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OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified.
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the
vehicle, etc.ItemReference page
TiresCheck the pressure with a gauge, including the spare, at least once a month
and always prior to a long distance trips. Adjust to the specified pressure if
necessary. Check carefully for damage, cuts or excessive wear.—
Wheel nutsWhen checking the tires, make sure no nuts are missing, and check for any
loose nuts. Tighten if necessary.—
WindshieldClean the windshield on a regular basis. Check the windshield at least every
six months for cracks or other damage. Repair as necessary.—
Tire rotationTires should be rotated every 12,000 km (7,500 miles).MA-35
Wheel alignment and
balanceIf the vehicle pulls to either side while driving on a straight and level road, or if
you detect uneven or abnormal tire wear, there may be a need for wheel align-
ment. If the steering wheel or seat vibrates at normal highway speeds, wheel
balancing may be needed.MA-33,
FSU-6
(2WD),
FSU-23
(AWD)
Windshield wiper
bladesCheck for cracks or wear if they do not wipe properly. —
Doors and engine
hoodCheck that all doors and the engine hood operate smoothly as well as the
trunk lid. Also make sure that all latches lock securely. Lubricate if necessary.
Make sure that the secondary latch keeps the hood from opening when the pri-
mary latch is released.
When driving in areas using road salt or other corrosive materials, check lubri-
cation frequently.MA-38
LampsMake sure that the headlamps, stop lamps, tail lamps, turn signal lamps, and
other lamps are all operating properly and installed securely. Also check head-
lamp aim. Clean the headlamps on a regular basis. —
ItemReference page
Warning lamps and
chimesMake sure that all warning lamps and chimes are operating properly. —
Windshield wiper and
washerCheck that the wipers and washer operate properly and that the wipers do not
streak.—
Windshield defrosterCheck that the air comes out of the defroster outlets properly and in sufficient
quantity when operating the heater or air conditioner.—
Steering wheelCheck that it has the specified play. Be sure to check for changes in the steer-
ing condition, such as excessive play, hard steering or strange noises.
Free play: Less than 35 mm (1.38 in)—
SeatsCheck seat position controls such as seat adjusters, seatback recliner, etc. to
make sure they operate smoothly and that all latches lock securely in every
position. Check that the head restrains move up and down smoothly and that
the locks (if equipped) hold securely in all latched positions. Check that the
latches lock securely for folding-down rear seatbacks.—
Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters
and retractors) operate properly and smoothly, and are installed securely.
Check the belt webbing for cuts, fraying, wear or damage.MA-39
Accelerator pedalCheck the pedal for smooth operation and make sure the pedal does not catch
or require uneven effort. Keep the floor mats away from the pedal.—
BrakesCheck that the brake does not pull the vehicle to one side when applied. —
Brake pedal and
boosterCheck the pedal for smooth operation and make sure it has the proper dis-
tance under it when depressed fully. Check the brake booster function. Be
sure to keep the floor mats away from the pedal.BR-6
, BR-18