Page 1254 of 5621

BODY REPAIR
BL-315
C
D
E
F
G
H
J
K
L
MA
B
BL
Revision: 2006 January2006 M35/M45
CAUTION:
A steel plate using ultra high strength steel plate is below welding with strength falling by adding heat,
and not doing a limit patch.
Front pillar butt joint can be determined anywhere within shaded
area as shown in the figure. The best location for the butt joint is
at position A due to the construction of the vehicle. Refer to the
front pillar section.
Determine cutting position and record distance from the locating
indent. Use this distance when cutting the service part. Cut outer
front pillar over 60 mm above inner front pillar cut position.
Prepare a cutting jig to make outer pillar easier to cut. Also, this
will permit service part to be accurately cut at joint position.
An example of cutting operation using a cutting jig is as follows.
1. Mark cutting lines.
A: Cut position of outer pillar
B: Cut position of inner pillar
2. Align cutting line with notch on jig. Clamp jig to pillar.
3. Cut outer pillar along groove of jig. (At position A)
4. Remove jig and cut remaining portions.
5. Cut inner pillar at position B in same manner.
PIIA0150E
PIIA0151E
PIIA0152E
PIIA0153E
Page 1255 of 5621
BL-316
BODY REPAIR
Revision: 2006 January2006 M35/M45
HOODLEDGE
Change parts
Front strut housing (LH)Upper front hoodledge (LH)Hoodledge reinforcement (LH)
SIIA2478E
Page 1256 of 5621
BODY REPAIR
BL-317
C
D
E
F
G
H
J
K
L
MA
B
BL
Revision: 2006 January2006 M35/M45
SIIA2479E
Page 1257 of 5621
BL-318
BODY REPAIR
Revision: 2006 January2006 M35/M45
FRONT SIDE MEMBER (2WD)
Work after hoodledge has been removed.
SIIA2480E
Page 1258 of 5621
BODY REPAIR
BL-319
C
D
E
F
G
H
J
K
L
MA
B
BL
Revision: 2006 January2006 M35/M45
Change parts
Front side member assembly (LH)Front side member closing plate assembly (LH)
Front side member outrigger assembly (LH)Front side member rear reinforcement (LH)
SIIA2481E
Page 1259 of 5621
BL-320
BODY REPAIR
Revision: 2006 January2006 M35/M45
FRONT SIDE MEMBER (AWD)
Work after hoodledge has been removed.
SIIA2482E
Page 1260 of 5621
BODY REPAIR
BL-321
C
D
E
F
G
H
J
K
L
MA
B
BL
Revision: 2006 January2006 M35/M45
Change parts
Front side member assembly (LH)Front side member closing plate assembly (LH)
Front side member outrigger assembly (LH)Front side member rear reinforcement (LH)
SIIA2483E
Page 1261 of 5621
BL-322
BODY REPAIR
Revision: 2006 January2006 M35/M45
FRONT SIDE MEMBER (2WD) (PARTIAL REPLACEMENT)
Change parts
Front side member front extension (RH)Front side member front closing plate (RH)
SIIA2484E