SQUEAK AND RATTLE TROUBLE DIAGNOSES IP-7
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TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting securing, or
insulating the component causing the noise.
CAN COMMUNICATION LAN-35
[CAN]
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Blower fan motor switch signal R T
Day time running light request
signal TR
Door lock/unlock status signal R T
Door switch signal R R T R R R
Front fog light request signal T R
Front wiper request signal T R
High beam request signal T R R
Horn chirp signal T R
Ignition switch signal T R R
Key fob door unlock signal T R
Key fob ID signal T R
Key switch signal T R
Low beam request signal T R
Position light request signal T R R
Theft warning horn request sig-
nal TR
Turn indicator signal T R
Oil pressure switch signal RT
TR
Steering angle sensor signal T R
Distance to empty signal R T
Fuel level low warning signal R T
Fuel level sensor signal R T
Manual mode shift down signal R T
Manual mode shift up signal R T
Manual mode signal R T
Not manual mode signal R T
Snow mode switch signal R T
Stop lamp switch signal R T
Turn LED burnout status signal R T
Vehicle speed signal RT
RRRRR T R
A/T shift schedule change
demand signal RT
ABS operation signal T
ABS warning lamp signal RT
Brake warning lamp signal R T
SLIP indicator lamp signal R T
TCS operation signal T
VDC OFF indicator lamp signal R T Signals ECM TCM
Dis-
play
control unit Intelli-
gent
Key unit BCM St e e r-
ing
angle
sensor Unified
meter
and A/
C amp. ABS
actua-
tor and
electric
unit
(con- trol
unit) Driver
seat
control unit IPDM
E/R
LT-1
LIGHTING SYSTEM
K ELECTRICAL
CONTENTS
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LIGHTING SYSTEM
PRECAUTIONS ..................................................... ..... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 5
General Precautions for Service Operations ....... ..... 6
HEADLAMP - XENON TYPE - .............................. ..... 7
Component Parts and Harness Connector Location ..... 7
System Description ............................................. ..... 7
OUTLINE .......................................................... ..... 7
HEADLAMP OPERATION ............................... ..... 8
COMBINATION SWITCH READING FUNCTION ..... 9
EXTERIOR LAMP BATTERY SAVER CONTROL ..... 9
AUTO LIGHT OPERATION (IF EQUIPPED) .... ..... 9
VEHICLE SECURITY SYSTEM ....................... ..... 9
XENON HEADLAMP ........................................ ..... 9
CAN Communication System Description ........... ..... 9
CAN Communication Unit ................................... ..... 9
Schematic ........................................................... ... 10
Wiring Diagram — H/LAMP — ............................ .... 11
Terminals and Reference Values for BCM .......... ... 15
Terminals and Reference Values for IPDM E/R .. ... 16
How to Proceed With Trouble Diagnosis ............. ... 17
Preliminary Check ............................................... ... 17
CHECK POWER SUPPLY AND GROUND CIR-
CUIT ................................................................. ... 17
CONSULT-II Functions (BCM) ............................ ... 19
CONSULT-II BASIC OPERATION .................... ... 19
WORK SUPPORT ............................................ ... 19
DATA MONITOR .............................................. ... 19
ACTIVE TEST .................................................. ... 20
CONSULT-II Functions (IPDM E/R) .................... ... 21
CONSULT-II BASIC OPERATION .................... ... 21
DATA MONITOR .............................................. ... 21
ACTIVE TEST .................................................. ... 22
Headlamp Does Not Change To High Beam (Both
Sides) .................................................................. ... 22
Headlamp Does Not Change To High Beam (One
Side) .................................................................... ... 24
Headlamp Low Beam Does Not Illuminate (Both
Sides) .................................................................. ... 25 Headlamp Low Beam Does Not Illuminate (One
Side) .................................................................... ... 28
Headlamp RH Low Beam and High Beam Does Not
Illuminate ............................................................. ... 29
Headlamp LH Low Beam and High Beam Does Not
Illuminate ............................................................. ... 30
Headlamps Do Not Turn OFF .............................. ... 31
General Information for Xenon Headlamp Trouble
Diagnosis ............................................................. ... 33
Caution: ............................................................... ... 33
Xenon Headlamp Trouble Diagnosis ................... ... 33
Aiming Adjustment ............................................... ... 34
PREPARATION BEFORE ADJUSTING ........... ... 34
LOW BEAM AND HIGH BEAM ........................ ... 34
ADJUSTMENT USING AN ADJUSTMENT
SCREEN (LIGHT/DARK BORDERLINE) ......... ... 35
Bulb Replacement ............................................... ... 35
HEADLAMP HIGH/LOW BEAM ....................... ... 35
DAYTIME/PARKING LAMP .............................. ... 36
FRONT TURN SIGNAL LAMP ......................... ... 36
FRONT SIDE MARKER LAMP ........................ ... 36
Removal and Installation ..................................... ... 36
REMOVAL ........................................................ ... 36
INSTALLATION ................................................ ... 37
Disassembly and Assembly ................................. ... 37
DISASSEMBLY ................................................ ... 37
ASSEMBLY ...................................................... ... 37
DAYTIME LIGHT SYSTEM .................................... ... 39
Component Parts and Harness Connector Location ... 39
System Description .............................................. ... 39
OUTLINE .......................................................... ... 39
DAYTIME LIGHT OPERATION ........................ ... 40
COMBINATION SWITCH READING FUNCTION ... 40
AUTO LIGHT OPERATION .............................. ... 40
CAN Communication System Description ........... ... 40
CAN Communication Unit .................................... ... 40
Schematic ............................................................ ... 41
Wiring Diagram — DTRL — ................................ ... 42
Terminals and Reference Values for BCM ........... ... 46
How to Proceed With Trouble Diagnosis ............. ... 48
LT-2Revision: 2006 December 2006 FX35/FX45 Preliminary Check ...............................................
... 49
CHECK POWER SUPPLY AND GROUND CIR-
CUIT ................................................................. ... 49
INSPECTION PARKING BRAKE SWITCH CIR-
CUIT ................................................................. ... 50
CONSULT-II Functions (BCM) ............................. ... 51
CONSULT-II BASIC OPERATION .................... ... 51
DATA MONITOR ............................................... ... 51
ACTIVE TEST .................................................. ... 52
Daytime Light Control Does Not Operate Properly ... 53
Aiming Adjustment ............................................... ... 55
Bulb Replacement ............................................... ... 55
Removal and Installation ..................................... ... 55
Disassembly and Assembly ................................. ... 55
AUTO LIGHT SYSTEM .......................................... ... 56
Component Parts and Harness Connector Location ... 56
System Description .............................................. ... 56
OUTLINE .......................................................... ... 56
COMBINATION SWITCH READING FUNCTION ... 57
DELAY TIMER FUNCTION .............................. ... 57
CAN Communication System Description ........... ... 57
CAN Communication Unit .................................... ... 57
Major Components and Functions ....................... ... 57
Schematic ............................................................ ... 58
Wiring Diagram — AUTO/L — ............................. ... 59
Terminals and Reference Values for BCM ........... ... 62
Terminals and Reference Values for IPDM E/R ... ... 63
How to Proceed With Trouble Diagnosis ............. ... 63
Preliminary Check ............................................... ... 64
SETTING CHANGE FUNCTIONS .................... ... 64
CHECK POWER SUPPLY AND GROUND CIR-
CUIT ................................................................. ... 64
CONSULT-II Functions (BCM) ............................. ... 66
CONSULT-II BASIC OPERATION .................... ... 66
WORK SUPPORT ............................................ ... 66
DATA MONITOR ............................................... ... 66
ACTIVE TEST .................................................. ... 68
CONSULT-II Functions (IPDM E/R) ..................... ... 68
CONSULT-II BASIC OPERATION .................... ... 68
DATA MONITOR ............................................... ... 68
ACTIVE TEST .................................................. ... 69
Symptom Chart .................................................... ... 69
Lighting Switch Inspection ................................... ... 69
Optical sensor System Inspection ....................... ... 70
Removal and Installation of Optical Sensor ......... ... 72
REMOVAL ........................................................ ... 72
INSTALLATION ................................................. ... 72
HEADLAMP AIMING CONTROL ........................... ... 73
Schematic ............................................................ ... 73
Wiring Diagram — H/AIM — ................................ ... 74
Removal and Installation ..................................... ... 77
REMOVAL ........................................................ ... 77
INSTALLATION ................................................. ... 77
Switch Circuit Inspection ..................................... ... 77
FRONT FOG LAMP ............................................... ... 78
Component Parts and Harness Connector Location ... 78
System Description .............................................. ... 78
OUTLINE .......................................................... ... 78
FRONT FOG LAMP OPERATION .................... ... 79 COMBINATION SWITCH READING FUNCTION
... 79
EXTERIOR LAMP BATTERY SAVER CONTROL ... 79
CAN Communication System Description ........... ... 79
CAN Communication Unit .................................... ... 79
Wiring Diagram — F/FOG — ............................... ... 80
Terminals and Reference Values for BCM ........... ... 82
Terminals and Reference Values for IPDM E/R ... ... 82
How to Proceed With Trouble Diagnosis ............. ... 83
Preliminary Check ................................................ ... 83
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................. ... 83
CONSULT-II Functions (BCM) ............................. ... 84
CONSULT-II Functions (IPDM E/R) ..................... ... 84
Front Fog Lamps Do Not Illuminate (Both Sides) ... 85
Front Fog Lamp Does Not Illuminate (One Side) . ... 87
Aiming Adjustment ............................................... ... 88
Bulb Replacement ................................................ ... 89
Removal and Installation ...................................... ... 89
REMOVAL ......................................................... ... 89
INSTALLATION ................................................. ... 89
TURN SIGNAL AND HAZARD WARNING LAMPS ... 90
Component Parts and Harness Connector Location ... 90
System Description .............................................. ... 90
TURN SIGNAL OPERATION ............................ ... 90
HAZARD LAMP OPERATION .......................... ... 91
REMOTE CONTROL ENTRY SYSTEM OPER-
ATION ............................................................... ... 92
COMBINATION SWITCH READING FUNCTION ... 93
CAN Communication System Description ........... ... 93
CAN Communication Unit .................................... ... 93
Schematic ............................................................ ... 94
Wiring Diagram — TURN — ................................ ... 95
Terminals and Reference Values for BCM ........... ... 98
Terminals and Reference Value for Rear Combina-
tion Lamp Control Unit ......................................... ... 99
How to Proceed With Trouble Diagnosis ............. .102
Preliminary Check ................................................ .102
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................. .102
CONSULT-II Functions (BCM) ............................. .104
CONSULT-II BASIC OPERATION .................... .104
DATA MONITOR ............................................... .104
ACTIVE TEST ................................................... .104
Turn Signal Lamp Does Not Operate ................... .105
Rear Turn Signal Lamp Does Not Operate .......... .106
Hazard Warning Lamp Does Not Operate But Turn
Signal Lamp Operate ........................................... .108
Bulb Replacement (Front Turn Signal Lamp) ....... .110
Bulb Replacement (Rear Turn Signal Lamp) ....... .110
Removal and Installation of Front Turn Signal Lamp .110
Removal and Installation of Rear Turn Signal Lamp .110
Removal and Installation of Rear Combination
Lamp Control Unit ................................................ .110
REMOVAL ......................................................... .110
INSTALLATION ................................................. .110
LIGHTING AND TURN SIGNAL SWITCH ............. . 111
Removal and Installation ...................................... . 111
REMOVAL ......................................................... . 111
INSTALLATION ................................................. . 111
HEADLAMP - XENON TYPE - LT-7
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HEADLAMP - XENON TYPE -PFP:26010
Component Parts and Harness Connector LocationNKS002V5
System DescriptionNKS002V6
Control of the headlamp system operation is dependent upon the position of the combination switch (lighting
switch). When the lighting switch is placed in the 2ND position, the BCM (body control module) receives input
signal requesting the headlamps (and tail lamps) illuminate. This input signal is communicated to the IPDM E/
R (intelligent power distribution module engine room) through the CAN communication lines. The CPU (central
processing unit) located in the IPDM E/R controls the headlamp high and headlamp low relay coils. These
relays, when energized, direct power to the respective headlamps, which then illuminate.
If voltage is applied to a high beam solenoid, the bulb shade will move, even a xenon head lamp bulb comes
out, and a high beam and a low beam are changed.
OUTLINE
Power is supplied at all times
to headlamp high relay, located in IPDM E/R
to headlamp low relay, located in IPDM E/R and
to ignition relay, located in IPDM E/R, from battery direct,
through 10A fuse (No. 71, located in IPDM E/R)
to CPU located in IPDM E/R,
through 15A fuse (No. 78, located in IPDM E/R)
to CPU located in IPDM E/R,
through 50A fusible link (letter M, located in fuse, fusible link and relay box)
to BCM terminal 55,
through 15A fuse [No. 22, located in fuse block (J/B)]
to BCM terminal 42,
through 10A fuse [No. 19, located in fuse block (J/B)]
to combination meter terminal 8.
PKIC9683E
HEADLAMP - XENON TYPE - LT-9
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Ground is supplied
to front combination lamp RH and LH terminals 7
through grounds E21, E50 and E51,
With power and ground supplied, the high beam headlamps illuminate.
If voltage is applied to a high beam solenoid, the bulb shade will move, even a xenon head lamp bulb comes
out, and a high beam and a low beam are changed.
The unified meter and A/C amp. that received the high beam request signal by BCM through the CAN commu-
nication makes a high beam indicator lamp turn on in combination meter.
COMBINATION SWITCH READING FUNCTION
Refer to BCS-3, "COMBINATION SWITCH READING FUNCTION" .
EXTERIOR LAMP BATTERY SAVER CONTROL
When the combination switch (lighting switch) is in the 2ND position (ON), and the ignition switch is turned
from ON or ACC to OFF, the battery saver control function is activated.
Under this condition, the headlamps remain illuminated for 5 minutes, then the headlamps are turned OFF.
Exterior lamp battery saver control mode can be changed by the function setting of CONSULT-II.
AUTO LIGHT OPERATION (IF EQUIPPED)
Refer to LT- 5 6 , "System Description" .
VEHICLE SECURITY SYSTEM
The vehicle security system will flash the high beams if the system is triggered. Refer to BL-180, "VEHICLE
SECURITY (THEFT WARNING) SYSTEM" .
XENON HEADLAMP
Xenon type lamps are used for to the low beam headlamps. Xenon bulbs do not use a filament. Instead, they
produce light when a high voltage current is passed between two tungsten electrodes through a mixture of
xenon (an inert gas) and certain other metal halides. In addition to strong lighting power, electronic control of
the power supply gives the headlamps stable quality and tone color.
Followings are some advantages of the xenon type headlamp.
The light produced by the headlamps is white color similar to sunlight that is easy to the eyes.
Light output is nearly double that of halogen headlamps, affording increased area of illumination.
Retroreflected luminance increases and the contrast enhances on the wet road in the rain. That makes
visibility go up more than the increase of the light volume.
Power consumption is approximately 25 percent less than halogen headlamps, reducing battery load.
CAN Communication System DescriptionNKS002V7
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN Communication UnitNKS002V8
Refer to LAN-32, "CAN Communication Unit" .
HEADLAMP - XENON TYPE - LT-19
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CONSULT-II Functions (BCM)NKS002VF
CONSULT-II can display each diagnostic item using the diagnostic test mode shown following.
CONSULT-II BASIC OPERATION
Refer to GI-38, "CONSULT-II Start Procedure" .
WORK SUPPORT
Operation Procedure
1. Touch “HEAD LAMP” on “SELECT TEST ITEM” screen.
2. Touch “WORK SUPPORT” on “SELECT DIAG MODE” screen.
3. Touch item on “SELECT WORK ITEM” screen.
4. Touch “START”.
5. Touch “CHANGE SET”.
6. The setting will be changed and “CUSTOMIZING COMPLETED” will be displayed.
7. Touch “END”.
Display Item List
DATA MONITOR
Operation Procedure
1. Touch “HEAD LAMP” on “SELECT TEST ITEM” screen.
2. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
3. Touch either “ALL SIGNALS” or “SELECTION FROM MENU” on “SELECT MONITOR ITEM” screen.
4. When “SELECTION FROM MENU” is selected, touch individual items to be monitored. When “ALL SIG- NALS” is selected, all the items will be monitored.
5. Touch “START”.
6. Touch “RECORD” while monitoring, then the status of the monitored item can be recorded. To stop recording, touch “STOP”.
Display Item List
BCM diagnosis part Diagnosis mode Description
HEADLAMP WORK SUPPORT Changes the setting for each function.
DATA MONITOR Displays BCM input data in real time. ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.
BCM SELF-DIAG RESULTS BCM performs self-diagnosis of CAN communication.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
Item Description CONSULT-II Factory setting
BATTERY SAVER SET Exterior lamp battery saver control mode can be changed in this mode.
Selects exterior lamp battery saver control mode between two ON/OFF. ON
×
OFF —
ALL SIGNALS Monitors all the signals.
SELECTION FROM MENU Selects items and monitors them.
Monitor item Contents
IGN ON SW “ON/OFF” Displays “IGN position (ON)/OFF, ACC position (OFF)” judged from ignition switch signal.
ACC ON SW “ON/OFF” Displays “ACC (ON)/OFF, Ignition OFF (OFF)” status judged from ignition switch signal.
HI BEAM SW “ON/OFF” Displays status (high beam switch: ON/Others: OFF) of high beam switch judged from
lighting switch signal.
HEAD LAMP SW 1 “ON/OFF” Displays status (headlamp switch 1: ON/Others: OFF) of headlamp switch 1 judged from
lighting switch signal.
HEAD LAMP SW 2 “ON/OFF” Displays status (headlamp switch 2: ON/Others: OFF) of headlamp switch 2 judged from
lighting switch signal.
AUTO LIGHT SYSTEM LT-57
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When ignition switch is turn to ON position, and
When outside brightness is darker than prescribed level, input is supplied
from BCM terminal 14
to optical sensor terminal 2
The headlamps will then illuminate. For a description of headlamp operation, Refer to LT- 5 6 , "
System Descrip-
tion" .
COMBINATION SWITCH READING FUNCTION
Refer to BCS-3, "COMBINATION SWITCH READING FUNCTION" .
DELAY TIMER FUNCTION
Delay timer function carries out a function that BCM activates the timer and controls lights out of headlamps by
door switch signal and lightning switch signal when turning the Ignition switch OFF while it is ON and head-
lamps are ON by the auto light function.
Timer types are a 5 minute timer and a 45 second timer
When opening any door (door switch is ON), the 5 minute timer starts and then headlamps go out 5 min-
utes later
When all the doors are closed (from door switch ON to OFF), the 45 second timer starts and then head-
lamps go out 45 seconds later. If any door is opened (door switch ON) while the 45 second timer is in
operation, the 5 minute timer starts again
The timer stops when turning on the ignition switch or turning off the auto light switch under the above
conditions.
Delay timer control mode can be changed by the function setting of CONSULT-II or display.
CAN Communication System DescriptionNKS002WD
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN Communication UnitNKS002WE
Refer to LAN-32, "CAN Communication Unit" .
Major Components and FunctionsNKS002WF
Components Functions
BCM
Turns on/off circuits of tail light and headlamp according to signals from light sensor, lighting switch
(AUTO), driver door switch, passenger door switch, rear door switch, and ignition switch (ON, OFF).
Optical sensor
Converts outside brightness (lux) to voltage, and sends it to BCM. (Detects brightness of 800 to 2,500 lux)